Dual Output Mixed Voltage, DLV Models OBSOLETE PRODUCT Contact Factory for Replacement Model Features Two independently regulated outputs: 3.3V @ 6A; 2.5/1.8/1.5 @ 7A 13A/37W total output current/power Input voltage ranges: 10-18V, 18-36V or 36-75V Standard 2" x 2" package/pinout High efficiency (to 85%) Stable no-load operation Independent VOUT trim pins Remote on/off control Fully isolated (1500Vdc); I/O protected Output overvoltage protection Thermal shutdown UL60950/EN60950 certified CE marked 37 Watt, Isolated DC/DC Converters VOUT Combinations of 3.3/2.5/1.8/1.5 Volts DATEL’s new DLV Series, dual-output, low-voltage DC/DC’s provide any output combination of 3.3V (to 6 Amps) and 2.5/1.8/1.5 (to 7 Amps). Designed with two control loops for two independently regulated outputs (both using synchronous rectification), DLV’s are impressively efficient (to 85%) and able to supply their full 13 Amps of output current (37W for the 3.3V/2.5V models) up to +60°C ambient with no derating (model dependent). Housed in standard 2" x 2" x 0.5" plastic packages, DLV’s offer a number of functional options (positive or negative polarity on the control pin, addition of second VOUT trim pin, etc.) that make them pin compatible with, yet more powerful than, virtually all 2" x 2" duals from other leading DC/DC manufacturers. Assembled using fully automated, SMT-on-pcb techniques, DLV’s provide stable no-load operation, excellent line/load regulation (±1%), quick step response (200µsec), and low output ripple/noise (80mVp-p). All devices feature full I/O fault protection including: input overvoltage and undervoltage shutdown, output overvoltage protection, current limiting, short-circuit protection, and thermal shutdown. All DLV models are Qual/HALT/EMI tested and certified to the operational/functional-insulation requirements of UL60950/EN60950. 48VIN models (75VIN max.) carry the CE mark Selected models include RoHS-5 compliance with the lead exception. V1 OUTPUT +INPUT SWITCH CONTROL –INPUT OUTPUT RETURN INPUT UNDERVOLTAGE AND OVERVOLTAGE COMPARATORS PWM CONTROLLER OPTO ISOLATION REFERENCE & ERROR AMP PWM CONTROLLER OPTO ISOLATION REFERENCE & ERROR AMP V1 TRIM ➁ (OPTION) ON/OFF CONTROL SYNC (OPTION) V2 TRIM ➀ V2 OUTPUT SWITCH CONTROL Figure 1. Simplified Schematic ➀ Contact DATEL. ➁ V1 is the higher of the two output voltages. 1 3 A / 3 7 W, D UA L O U T P U T, M I X E D - VO LTAG E D C / D C C O N V E R T E R S DLV Series Performance Specifications and Ordering Guide Model DLV-3.3/6-1.5/7-D12 DLV-3.3/6-1.5/7-D24 DLV-3.3/6-1.5/7-D48 DLV-3.3/6-1.8/7-D12 DLV-3.3/6-1.8/7-D24 DLV-3.3/6-1.8/7-D48 DLV-3.3/6-2.5/7-D12 DLV-3.3/6-2.5/7-D24 DLV-3.3/6-2.5/7-D48 ➀ Input Output R/N (mVp-p) ➂ VIN Nom. (Volts) Range (Volts) IIN ➄ (mA) Min. Typ. Package (Case, Pinout) 12 10-18 TBD TBD 85% C26, P54 24 18-36 TBD TBD 85% C26, P54 48 36-75 TBD TBD 85% C26, P54 TBD TBD 83% C26, P47 24 18-36 TBD Contact Factory for Replacement Model TBD 83% C26, P47 Regulation (Max.) VOUT (Volts) IOUT ➁ (Amps) Typ. Max. Line Load ➃ 3.3 1.5 3.3 1.5 3.3 1.5 3.3 1.8 3.3 1.8 3.3 1.8 3.3 2.5 3.3 2.5 3.3 2.5 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 6 7 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 75 TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD TBD ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% ±1% Efficiency OBSOLETE PRODUCT 12 10-18 48 36-75 TBD TBD 83% C26, P47 12 10-18 TBD TBD 85% C26, P40 24 18-36 TBD TBD 85% C26, P40 48 36-75 TBD TBD 85% C26, P40 ➂ Ripple/Noise (R/N) measured over a 20MHz bandwidth. All models are specicfied with TBD ceramic capacitors. ➃ Tested from no load to 100% load (other output at no load). ➄ Nominal line voltage, no load/balanced full-power condition. ➀ Typical at TA = +25°C under nominal line voltage and "balanced," full-power conditions: 3.3V @ 4.5A/2.5V @ 6A; 3.3V @ 5.2A/1.8V @ 7A; 3.3V @ 5.2A/1.8V @ 7A. ➁ Any combination of rated IOUT current are not to exceed 37 Watts of total output power. (See derating graphs.) PA R T N U M B E R S T R U C T U R E Part Number Suffixes Standard DLV DC/DC’s provide a Trim function (Pin 9) for the lower of the two output voltages. A Trim pin (Pin 5) for the higher voltage can be added by indicating a "T" suffix. An "N" suffix indicates that the On/Off Control function incorporates negative polarity logic. No Suffix Pins 5 not installed, positive polarity On/Off Control T Suffix Pin 5 added for higher voltage Trim option N Suffix Negative polarity On/Off Control -Y RoHS-5 hazardous substance compliance DLV - 3.3 / 6 - 2.5 / 7 - D48 T N - Y Dual Low Voltage/ Mixed-Voltage Series Add T and N suffixes as desired Input Voltage Range: D12 = 10-18 Volts (12V nominal) D24 = 18-36 Volts (24V nominal) D48 = 36-75 Volts (48V nominal) V1 Nominal Output Voltage I1 Maximum Output Current V2 Nominal Output Voltage Note: Not all model number combinations are available. Contact C&D Technologies (DATEL). I2 Maximum Output Current M E C H A N I C A L S P E C I F I C AT I O N S 2.00 (50.08) PLASTIC CASE 0.48 (12.19) Case C26 STANDOFF 0.020 (0.51) 0.040 ±0.001 DIA. (1.016 ±0.025) 0.20 MIN (5.08) 1.800 (45.72) I/O Connections 0.10 (2.54) 5 6 0.200 (5.08) 7 1 2 0.400 (10.16) 0.10 (2.54) 8 1.400 1.200 (35.56) (30.48) 3 EQ. SP. @ 0.400 (10.16) 2.00 (50.08) 4 Pin 1 2 3 4 5 6 7 8 9 Function P40 +Input –Input No Pin On/Off Control +3.3V Trim* +3.3V Output Output Return +2.5V Output +2.5V Trim * Optional pins 9 0.40 (10.16) BOTTOM VIEW DIMENSIONS ARE IN INCHES (MM) 2 Function P47 +Input –Input No Pin On/Off Control +3.3V Trim* +3.3V Output Output Return +1.8V Output +1.8V Trim Function P48 +Input –Input No Pin On/Off Control +2.5V Trim* +2.5V Output Output Return +1.8V Output +1.8V Trim Function P54 +Input –Input No Pin On/Off Control +3.3V Trim* +3.3V Output Output Return +1.5V Output +1.5V Trim DLV Models 1 3 A / 3 7 W, D UA L O U T P U T, M I X E D - VO LTAG E D C / D C C O N V E R T E R S Performance/Functional Specifications Output (continued) Typical @ TA = +25°C under nominal line voltage, balanced "full-load" conditions, unless noted. ➀ Current Limit Inception: 3.3/1.8V Models 3.3V @ 98.5%VOUT, 1.8V @ TBDA 1.8V @ 98%VOUT, 3.3V @ TBDA 3.3V/2.5V Models 3.3V @ 98.5%VOUT, , 2.5V @ TBDA 2.5V @ 98%VOUT, 3.3V @ TBDA Input Input Voltage Range: D12 Models D24 Models D48 Models 10-18 Volts (12V nominal) 18-36 Volts (24V nominal) 36-75 Volts (48V nominal) Overvoltage Shutdown: D12 Models D24 Models D48 Models 19-23 Volts (21V nominal) 37-42 Volts (40V nominal) 77-81 Volts (79V nominal) Start-Up Threshold: D12 Models D24 Models D48 Models 9-10 Volts (9.3V nominal) 16.5-18 Volts (17V nominal) 34.5-36 Volts (35V nominal) Undervoltage Shutdown: D12 Models D24 Models D48 Models 8.5-9.6 Volts (9.3V nominal) 16-17 Volts (16.5V nominal) 33-35 Volts (34V nominal) Input Current: Normal Operating Conditions Standby Mode: Off, OV, UV, Thermal Shutdown See Ordering Guide TBD TBD TBD Internal Input Filter Type Pi (0.039µF - 2.2µH - TBD) Reverse-Polarity Protection: D12 Models D24 Models D48 Models TBD minute duration, 6A maximum TBD minute duration, 4A maximum TBD minute duration, 2A maximum On/Off Control (Pin 4): ➂ ➃ ➅ D12, D24, D48 Models IIN = TBDµA @ TBDV Off = 0-0.8V, IIN = TBD @ 0V D12N, D24N, D48N Models Off = open or TBD to +5.5V IIN = TBDµA @ TBDV TBD Amps average, continuous TBD Amps average, continuous TBD Amps average, continuous TBD Amps average, continuous Overvoltage Protection: 3.3/1.5V Models 3.3/1.8V Models 3.3/2.5V Models Comparator, magnetic feedback TBD/TBD TBD/TBD TBD/TBD Maximum Capacitive Loading 3.3/1.5V Models 3.3/1.8V Models 3.3/2.5V Models TBD/TBDµF TBD/TBDµF TBD/TBDµF Temperature Coefficient ±0.02% per °C Dynamic Characteristics On = open or TBD to +VIN, Dynamic Load Response: 3.3/1.5V Models 3.3V (50-100% step to 1%VOUT) 1.8V (50-100% step to 2%VOUT) 3.3/1.8V Models 3.3V (50-100% step to 1%VOUT) 1.8V (50-100% step to 2%VOUT) 3.3V/2.5V Models 3.3V (50-100% step to 1%VOUT) 2.5V (50-100% step to 1.5%VOUT) TBD µsec maximum TBD µsec maximum Start-Up Time: VIN to VOUT On/Off to VOUT TBD TBD Switching Frequency 225kHz (±TBD kHz) Output 1% / 2% maximum 1% / 1.5% maximum Minimum Loading Per Specification No load Ripple/Noise (20MHz BW) See Ordering Guide Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide/Efficiency Curves Trim Range ➇ ±5% each output Isolation Voltage: Input-to-Output 1500Vdc Isolation Capacitance 470pF Isolation Resistance 100MΩ Current Limit Inception: 3.3/1.5V Models 3.3V @ 98.5%VOUT, 1.5V @ TBDA 1.5V @ 98%VOUT, 3.3V @ TBDA TBD Amps TBD Amps TBD µsec maximum TBD µsec maximum TBD µsec maximum TBD µsec maximum Environmental On = 0-0.8V, IIN = TBD @ 0V VOUT Accuracy 3.3V/1.5V and 3.3V/1.8VModels 3.3V/2.5V Models TBD Amps TBD Amps Short Circuit Current: 3.3V Outputs 2.5V Outputs 1.8V Outputs 1.5V Outputs 10mA typical Input Reflected Ripple Current: Source Impedance D12 Models D24 Models D48 Models TBD Amps TBD Amps 98.5%VOUT 3 MTBF D12 Models D24 Models D48 Models TBD hours TBD hours TBD hours Operating Temperature (Ambient): Without Derating: 3.3/1.8V Models 3.3V/2.5V Models With Derating TBD TBD To +100°C (See Derating Curves) Case Temperature: Maximum Operational For Thermal Shutdown +100°C TBD minimum, TBD maximum Storage Temperature –40 to +120°C 1 3 A / 3 7 W, D UA L O U T P U T, M I X E D - VO LTAG E D C / D C C O N V E R T E R S DLV Series Trimming Output Voltages Physical Dimensions 2" x 2" x 0.5" (50.8 x 50.8 x 12.7mm) Case Material Diallyl phthalate, UL94V-0 rated Pin Material Brass, solder coated Weight: TBD These DLV converters have a trim capability (pins 9 & 5) that allow users to independently adjust the output voltages ±5%. (Note: pin 5 is an option, see ordering information.) Adjustments to the output voltages can be accomplished via a trim pot, Figure 2, or a single fixed resistor as shown in Figures 3 and 4. A single fixed resistor can increase or decrease the output voltage depending on its connection. Fixed resistors should have absolute TCR's less than 100ppm/°C to minimize sensitivity to changes in temperature. Primary to Secondary Insulation Level Operational ➀ All models are specified with external TBD ceramic output capacitors. ➁ See Technical Notes/Graphs for details. ➂ Devices may be order with opposite polarity. See Part Number Suffixes and Technical Notes for details. ➃ Applying a voltage to On/Off Control (pin 4) when no input power is applied to the converter may cause permanent damage. ➄ Output noise may be further reduced with the installation of additional external output capacitors. See Technical Notes. ➅ On/Off control is designed to be driven with open collector or by appropriate voltage levels. Voltages must be referenced to the –Input (pin 2). ➆ Demonstrated MTBF available on request. ➇ Trim function for the higher of two voltages available with "T" suffix. See Part Number Suffixes and Technical Notes for details. A single resistor connected from the Trim pin 9 to +Output (pin 8), see Figure 3, will decrease the lower output voltage. A resistor connected from Trim pin 9 to Output Return (pin 7) will increase the lower output voltage. See Figure 4. Similarly, the higher output voltage can be adjusted using a single resistor connected from the Trim (pin 5) to +Output (pin 6) or to Output Return (pin 7). See Figures 3 and 4. +3.3V TRIM * 1 Absolute Maximum Ratings Input Voltage: Continuous: D12 Models D2A Models D48 Models Transient (100msec): D12 Models D24 Models D48 Models Input Reverse-Polarity Protection ➁ D12A Models D24A Models D48A Models Output Current ➁ 23 Volts 42 Volts 81 Volts 25 Volts 50 Volts 100 Volts 2 +INPUT +3.3V OUTPUT 6 –INPUT OUTPUT RETURN 3 5 20kΩ 5-22 TURNS +3.3V LOAD 20kΩ 5-22 TURNS +2.5V LOAD 7 SYNC * 8 4 Input Current must be limited. TBD minute duration. Fusing recommended. 6 Amps 4 Amps 2 Amps ON/OFF CONTROL +2.5V OUTPUT +2.5V TRIM 9 * OPTIONAL PIN Figure 2. Trim Connections Using A Trim Pot Current limited. Devices can withstand an indefinite output short circuit. +3.3V TRIM * On/Off Control (Pin 4) Max. Voltages Referenced to –Input (pin 2) No Suffix "N" Suffix +VIN +8 Volts 2 Sync Control (Pin 3) Max. Voltages "S" Suffix +5.7 Volts 3 Storage Temperature –40 to +120°C Lead Temperature (Soldering, 10 sec.) +300°C 1 +INPUT +3.3V OUTPUT 5 RTRIM DOWN 6 +3.3V LOAD –INPUT OUTPUT RETURN 7 +2.5V LOAD SYNC * 8 4 These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied, nor recommended. ON/OFF CONTROL +2.5V OUTPUT +2.5V TRIM 9 RTRIM DOWN * OPTIONAL PIN Figure 3. Trim Connections To Decrease Output Voltages Using Fixed Resistors TECHNICAL NOTES 3.3 Volt Trim Down RTDOWN (kΩ) = L 3.48(V – 1.577) N 3.3 – V O O The primary-side, remote On/Off Control function (pin 4) can be specified to operate with either positive or negative polarity. Positive polarity devices (no suffix) are enabled when pin 4 is left open or pulled high (+TBDV to +TBDV with respect to –Input). Positive polarity devices are disabled when pin 4 is pulled low (0-0.8V with respect to –Input). Negative polarity devices are off when pin 4 is high/open and on when pin 2 is pulled low. L N On/Off Control –25.5 2.5 Volt Trim Down O O –17.4 L N L 2.41(V – 1.18) N 2.5 – V L N RTDOWN (kΩ) = –14.17 1.8 Volt Trim Down For applications where power sequencing is critical, the DLV series can be configured such that the On/Off Control pin will enable/disable only the higher of the two output voltages. Contact DATEL for more information. RTDOWN (kΩ) = L 1.73(V – 0.86) N 1.8 – V O O 4 DLV Models 1 3 A / 3 7 W, D UA L O U T P U T, M I X E D - VO LTAG E D C / D C C O N V E R T E R S +3.3V LOAD –INPUT OUTPUT RETURN 3 RT UP (kΩ) = 6 5.88 VO – 3.3 –25.5 Note: Resistor values are in kΩ. Accuracy of adjustment is subject to tolerances of resistors and factory-adjusted output accuracy. VO = desired output voltage. 2.5 Volt Trim Up 7 RTUP (kΩ) = +2.5V LOAD SYNC * L N L N 2.84 VO – 2.5 –17.4 L N +3.3V OUTPUT 3.3 Volt Trim Up RTRIM UP L N 2 +INPUT 5 L N +3.3V TRIM * 1 –14.17 8 4 +2.5V OUTPUT ON/OFF CONTROL +2.5V TRIM 1.8 Volt Trim Up 9 RTRIM UP RT UP (kΩ) = * OPTIONAL PIN L N 1.49 VO – 1.8 Figure 4. Trim Connections To Increase Output Voltages Using Fixed Resistors TYPICAL PERFORMANCE CURVES DLV-3.3/6-2.5/7-D48TN Efficiency vs. Line and Load DLV-3.3/6-2.5/7-D48TN Efficiency vs. Load and VIN 89 90 88 86 87 Efficiency (%) Efficiency (%) 82 86 85 84 IO = 4A/4A 83 IO = 5A/5A VIN = 36V VIN = 48V 74 VIN = 75V 70 IO = 6A/6A 82 IO = 7A/6A 66 81 80 36 39 42 45 48 51 54 57 60 63 66 69 72 62 0.60 75 $,6 $4. /UTPUT 0OWER VS !MBIENT 4EMPERATURE 6). NOMINAL NATURAL CONVECTION AIR FLOW n n 1.68 2.76 3.84 Load Current (Amps) VIN (Volts) /UTPUT 0OWER WATTS 78 !MBIENT 4EMPERATURE o# 5 4.92 6 DLV Series 1 3 A / 3 7 W, D UA L O U T P U T, M I X E D - VO LTAG E D C / D C C O N V E R T E R S Adaptations Several different additional configurations are available on these converters. Generally, these are modifications of an existing standard product. In some cases, they are designated with an additional 5-digit suffix on the end of the root parent standard model number. The actual details of the modification are contained in a Specification Control Drawing maintained by DATEL and tracked using this same 5-digit special number suffix. These adapted products are normally built in the same production facilities and to the same quality standards as catalog products. Usually, they share the same components. Once a modified product has been configured and supplied to a customer, it may be available as a “standard” product to other customers, assuming there is no proprietary status or other restriction. There may be scheduling and minimum order requirements for such products. Contact DATEL directly if you are interested in your own set of adaptations or modifications. Currently, the following product is offered for sale: DLV-3.3/6-2.5/7-D48TN-30865 DLV-3.3/6-2.5/7-D48TN-30865-Y (RoHS-5) This is a standard DLV-3.3/6-2.5/7-D48TN with a 100 Volt overvoltage shutdown. RoHS-5 compliance refers to the exclusion of the six hazardous substances in the RoHS specification with the excepion of lead. C&D Technologies' RoHS-5 products use all the conforming RoHS materials, however our solders are Sn63/Pb37. C&D Technologies (NCL), Ltd. Milton Keynes, United Kingdom, Tel: 44 (0) 1908 615232 Internet: www.cd4power.com E-mail: [email protected] C&D Technologies (DATEL) S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 Internet: www.cd4power.com E-mail: [email protected] C&D Technologies (DATEL) GmbH München, Germany Tel: 89-544334-0 Internet: www.cd4power.com E-mail: [email protected] C&D Technologies (DATEL), Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 www.cd4power.com ISO 9001 REGISTERED C&D Technologies KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025 Int.: www.cd4power.jp Email: [email protected], [email protected] Email: [email protected] DS-0490 China Shanghai, People's Republic of China Tel: 86-50273678 Internet: www.cd4power.com E-mail: [email protected] 12/05 C&D Technologies (DATEL), Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. The DATEL logo is a registered trademark of C&D Technologies, Inc.. 6