FL75R10A Filter Module 75Vdc Input Maximum, 10A Maximum FEATURES RoHS Compliant Small size: 25.4mm x 25.4mm x 12.0mm (1.0” x 1.0” x 0.47”) Industry standard footprint and pin-out Surface mount or through hole pins Optimized for use with high frequency board mounted DC/DC converters Printed-circuit board mountable ISO 9001, TL 9000, ISO 14001, QS 9000, OHSAS 18001 certified manufacturing facility UL/cUL 60950 (US & Canada) Recognized, VDE 0805 (IEC60950) Licensed Delphi Series Filter Module - FL75L07 0~75Vdc input, 7A Current Rating The Delphi series FL75L07 filter module is the latest offering from a world leader in power systems technology and manufacturing – Delta Electronics, Inc. This filter module is designed to reduce the conducted common-mode and differential-mode noise on input or output lines of high-frequency switching power supplies and has a maximum current rating of 7A. It has the industry standard footprint and pin-out. With creative design technology and optimization of component placement, Delphi FL75L07 filter module possesses outstanding electrical and thermal performance, as well as extremely high reliability under highly stressful operating conditions. APPLICATIONS Common-mode and differential-mode filtering of power supply dc input and output line DATASHEET DS_FL75L07_ 02162012 Computer application Communications equipment SPECIFICATIONS GENERAL SPECIFICATIONS OUTPUT SPECIFICATIONS Input voltage, operation Typical 0~75V Common-mode Insertion Loss 50Ω circuit, 500 kHz (Typ) 40dB Input voltage, continuous Typical 0~100V Differential-mode Insertion Loss 50Ω circuit, 500 kHz (Typ) 70dB Operating temperature Typical -40℃ ~ 115℃ Storage temperature Typical -55℃ ~ 125℃ Size (1.0”. x 1.0”x 0.47”). 25.4 x 25.4 x 12.0 mm ELECTRICAL CHARACTERISTICS CURVES Figure 1: Typical common-mode insertion loss in a 50Ω circuit Figure 2: Typical differential-mode insertion loss in a 50Ω circuit Internal Schematics Figure 3: Internal schematics DS_FL75L07_02162012 2 THERMAL CONSIDERATIONS THERMAL CURVES Thermal management is an important part of the system design. To ensure proper, reliable operation, sufficient cooling of the power module is needed over the entire temperature range of the module. Convection cooling is usually the dominant mode of heat transfer. Hence, the choice of equipment to characterize the thermal performance of the power module is a wind tunnel. Thermal Testing Setup Delta’s filter modules are characterized in heated vertical wind tunnels that simulate the thermal environments encountered in most electronics equipment. This type of equipment commonly uses vertically mounted circuit cards in cabinet racks in which the power modules are mounted. The following figure shows the wind tunnel characterization setup. The filter module is mounted on a test PWB and is vertically positioned within the wind tunnel. The space between the neighboring PWB and the top of the power module is 6.35mm (0.25”). Figure 5: Temperature measurement location The allowed maximum hot spot temperature is defined at 115℃ FL75L07 A (Standard) Output Current vs. Ambient Temperature and Air Velocity @ Vin = 48V (Either Orientation) Output Current (A) 8 7 6 5 Natural Convectio 4 100LFM 3 Thermal Derating 200LFM 2 Heat can be removed by increasing airflow over the module. Figure 4 shows maximum output is a function of ambient temperature and airflow rate. To enhance system reliability, the power module should always be operated below the maximum operating temperature. If the temperature exceeds the maximum module temperature, reliability of the unit may be affected. 300LFM 1 0 25 35 45 55 65 75 85 Ambient Temperature (℃) Figure 6: Output Current vs. Ambient Temperature and Air Velocity @ Vin = 48V (Either Orientation) PWB FACING PWB MODULE AIR VELOCITY AND AMBIENT TEMPERATURE MEASURED BELOW THE MODULE 50.8 (2.0”) AIR FLOW 10 (0.4”) Note: Wind Tunnel Test Setup Figure Dimensions are in millimeters and (Inches) Figure 4: Wind tunnel test setup DS_FL75L07_02162012 3 APPLICATION Note: C2 & C3 can be 0.01μF to 0.1μF. Select the voltage rating to meet input-to-output isolation requirements. C1 should be the recommended value suggested in the power module data sheet. Figure 7. Recommended schematic when used as the input filter to a high-frequency with open-frame dc-to-dc converter Note: Avoid routing signals or planes under the power module or the filter module. Please ensure all connections are low impedance. Figure 8. Recommended layout when used as the input filter to a high-frequency with open-frame dc-to-dc converter DS_FL75L07_02162012 4 APPLICATION (Continued) Note: C2 through C5 can be 0.01μF to 0.1μF. Select the voltage rating to meet input-to-output isolation requirements. C1 should be the recommended value suggested in the power module data sheet. Figure 9. Recommended schematic when used as the input filter to a high-frequency with metal-cased dc-to-dc converter Note: Avoid routing signals or planes under the power module or the filter module. Please ensure all connections are low impedance. Figure10. Recommended layout when used as the input filter to a high-frequency with metal-cased dc-to-dc converter DS_FL75L07_02162012 5 APPLICATION (Continued) Note: : C2 through C5 and C6 through C9 can be 0.01μF to o.1μF. Select the voltage rating to meet input-to-output isolation requirements. C1 should be the recommended value suggested in the power module datasheet. Figure 11. Recommended schematic of filter module with two power modules ( metal -cased ) DS_FL75L07_02162012 6 Figure 12 shows the experimental result obtained by using this filter module, together with the recommended external components shown in Figures 7 and 8. The Q48SB12025NR A module is one of the Delphi series quarter brick 12V, 25A DCDC converters. Measured noise is greatly dependent on layout, grounding, cable orientation, and load characteristics and the variation is possible from various application conditions. Figure 13. Q48SB12025NR A conducted noise with FL75L07A input filter MECHANICAL DRAWING(SMD) Top View Side View Bottom View Dimensions are in millimeter Tolerances : x.xx ± 0.5 mm (0.02 in), x.xxx ± 0.25 mm (0.010 in) DS_FL75L07_02162012 7 2.6(0.10) 2.8(0.11) G 0.75x0.6 (5x) (0.030x0.024) 19.80(0.780) Vo- Vo+ Vo+ Vin+ 4.8(0.19) 9.90(0.390) NOTES: DIMENSIONS ARE IN MILLIMETERS AND (INCHES) TOLERANCES: X.Xmm±0.5mm(X.XX in.±0.02 in.) X.XXmm±0.25mm(X.XXX in.±0.010 in.) L I N E G Vin+ 1.20(0.047) G 2.8(0.11) Vin+ 25.4(1.00) Vo- 19.80(0.780) Vin- 9.90(0.390) L O A D Vin- 2.8(0.11) Vo- Vin- 25.4(1.00) 19.80(0.780) 9.90(0.390) 12.2(0.48) 25.4(1.00) 9.90(0.390) MECHANICAL DRAWING(Through hole) Vo+ 19.80(0.780) 2.8(0.11) 25.4(1.00) RECOMMAMD PWB PAD LAYOUT DS_FL75L07_02162012 8 PICK AND PLACE LOCATION(SMD) SURFACE-MOUNT TAPE & REEL RECOMMENDED PAD PATTERN (SMD) Note: Inside this filter module, the components have no voltage polarity. Hence, the input positive (Vin+) and input negative (Vin-) labels could be swaped for the convenience of layout and matching with power module input connected to the filter module, just remember to swap the output labels accordingly as well. Please refer to Figures 8 and 10 for how it is applied. DS_FL75L07_02162012 9 LEADED (Sn/Pb) PROCESS RECOMMEND TEMP. PROFILE Temperature (°C ) 250 200 150 Ramp-up temp. 0.5~3.0°C /sec. 2nd Ramp-up temp. Peak temp. 1.0~3.0°C /sec. 210~230°C 5sec. Pre-heat temp. 140~180°C 60~120 sec. Cooling down rate <3°C /sec. 100 Over 200°C 40~50sec. 50 0 60 120 Time ( sec. ) 180 240 300 Note: The temperature refers to the pin of filter 7A, measured on the pin 1 (+Vout ) joint. LEAD FREE (SAC) PROCESS RECOMMEND TEMP. PROFILE Temp. Peak Temp. 240 ~ 245 ℃ 217℃ Ramp down max. 4℃/sec. 200℃ Preheat time 100~140 sec. 150℃ Time Limited 90 sec. above 217℃ Ramp up max. 3℃/sec. 25℃ Time Note: The temperature refers to the pin of filter 7A, measured on the pin 1 (+Vout ) joint. DS_FL75L07_02162012 10 PART NUMBERING SYSTEM FL 75 L 07 A Product Family Input Voltage Product Series Output Current Option Code FL- Filter 0 ~ 75V L – standard 7A A - Standard, SMD pins (7A only) B - Standard, through hole pins MODEL LIST Module Name Input Voltage (max.) Current Rating (max.) FL75L05 A FL75L07 A FL75L10 A FL75L20 A 75V 75V 75V 75V 5A 7A 10A 20A Size (metric) Size (English unit) 25.4 x 25.4 x 10.2 mm 1.0 in. x 1.0 in. x 0.4 in. 25.4 x 25.4 x 12.0 mm 1.0 in. x 1.0 in. x 0.47 in 50.8 x 27.9 x 12.5 mm 2.0 in. x 1.1 in. x 0.5 in. 50.8 x 40.6 x 12.7 mm 2.0 in. x 1.6 in. x 0.5 in. CONTACT: www.delta.com.tw/dcdc USA: Telephone: East Coast: (888) 335 8201 West Coast: (888) 335 8208 Fax: (978) 656 3964 Email: [email protected] Europe: Telephone: +41 31 998 53 11 Fax: +41 31 998 53 53 Email: [email protected] Asia & the rest of world: Telephone: +886 3 4526107 ext 6220 Fax: +886 3 4513485 Email: [email protected] WARRANTY Delta offers a two (2) year limited warranty. Complete warranty information is listed on our web site or is available upon request from Delta. Information furnished by Delta is believed to be accurate and reliable. However, no responsibility is assumed by Delta for its use, nor for any infringements of patents or other rights of third parties, which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of Delta. Delta reserves the right to revise these specifications at any time, without notice. DS_FL75L07_02162012 11