Delta DVHE2805S/ES-XXX High reliability hybrid dc-dc converter Datasheet

DVHE2800S Series
HIGH RELIABILITY HYBRID
DC-DC CONVERTERS
DESCRIPTION
FEATURES
The DVHE series of high reliability DC-DC
converters is operable over the full military (-55 °C to
+125 °C) temperature range with no power derating.
Operating at a fixed frequency, these regulated,
isolated units utilize well controlled undervoltage
lockout circuitry to eliminate slow start-up problems.
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The DVHE is optimized for low voltage applications
with high efficiency synchronous rectification and fast
transient response.
These converters are designed and manufactured in
a facility qualified to ISO9001 and certified to MILPRF-38534 and MIL-STD-883.
This product may incorporate one or more of the
following U.S. patents:
5,784,266
5,790,389
5,963,438
5,999,433
6,005,780
6,084,792
6,118,673
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High Efficiency, Up to 90%
Low Output Voltage Models
Up to 50 Watts Output Power
Up to 10 Amps Output Current
High Reliability
Very Low Output Noise
Wide Input Voltage Range: 16 to 40 Volts
Input Transient Voltage: 50 Volts for 1 sec
Output Voltage Trim +/-10%
NO Use of Optoisolators
Undervoltage Lockout
Short Circuit / Current Limit Protection
High Power Density: > 50 W/in3
Industry Standard Package
Precision Seam Seal or Solder Seal Hermetic
Package
Flanged and Non-flanged Versions Available.
Custom Versions Available
Additional Environmental Screening Available
Meets MIL-STD-461C and MIL-STD-461D EMC
Requirements When Used With a DVMC28 EMI
Filter
MIL-PRF-38534 Element Evaluated
Components
Figure 1 – DVHE2800S DC-DC Converter
(Not To Scale)
1X055DSA
11314 4th Avenue
West, Suite 206
Everett, WA 98204
http://www.vpt-inc.com
Sales Information:
Phone: (425) 353-3010
Fax: (425) 353-4030
E-mail: [email protected]
1
DVHE2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
40 VDC
50 Volts
50 Watts
9 Watts
Conditions
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVHE281R9S
+10°C
-65°C to +150°C
270°C
(52 / 55) Grams
DVHE282R5S
Min
Typ
Max
Min
Typ
Max
16
28
40
16
28
40
Units
STATIC
Continuous
INPUT
4
Voltage
Current
Ripple Current
Inhibit Pin Input
Transient, 1 sec
-
-
50
-
-
50
V
Inhibited
-
-
6
-
-
6
mA
No Load
90
90
mA
Full Load, 20Hz to 10MHz
100
150
mAp-p
1.5
V
V
4
0
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
1.5
7
9
11
7
9
11
15
15.8
14
15
15.8
V
13
14
15
13
14
15
V
TCASE = 25°C
1.88
1.90
1.92
2.47
2.50
2.53
V
TCASE = -55°C to +125°C
1.84
1.9
1.96
2.44
2.50
2.56
V
19
0
25
W
10
0
VOUT
0
10
A
150
mVp-p
1
10
mV
15
30
mV
10
10
W
10
10
W
Ripple Voltage
VOUT
Full Load, 20Hz to 10MHz
Line Regulation
VOUT
VIN = 16V to 40V
1
10
Load Regulation
VOUT
No Load to Full Load
15
30
EFFICIENCY
150
80
LOAD FAULT POWER DISSIPATION
Overload
84
4
Short Circuit
4
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
Load Step Output Transient
VOUT
2
Load Step Recovery
4
VOUT
2, 4
Line Step Recovery
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X055DSA
87
%
5000
µF
260
300
220
260
300
kHz
100
-
-
100
-
-
MΩ
-
381
-
-
381
-
kHrs
5000
SWITCHING FREQUENCY
Turn On Overshoot
83
220
CAPACITIVE LOAD
Turn On Delay
-
14
0
Line Step Output Transient
0
VOUT
3
Current
-
VOUT
Power
3
V
-
200
350
-
200
350
mVPK
-
200
300
-
200
300
µSec
mVPK
-
100
200
-
150
250
-
200
300
-
200
300
µSec
-
-
30
-
-
30
mSec
-
-
15
-
-
15
mVPK
2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
2
DVHE2800S Series
SPECIFICATIONS (TCASE = -55°C to +125°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
ABSOLUTE MAXIMUM RATINGS
Input Voltage (Continuous)
Input Voltage (Transient, 1 second)
Output Power1
Power Dissipation (Full Load, TCASE = +125°C)
Parameter
40 VDC
50 Volts
50 Watts
9 Watts
Conditions
Junction Temperature Rise to Case
Storage Temperature
Lead Solder Temperature (10 seconds)
Weight (Maximum) (Un-Flanged / Flanged)
DVHE283R3S
+10°C
-65°C to +150°C
270°C
(49 / 52) Grams
DVHE2805S
Min
Typ
Max
Min
Typ
Max
16
28
40
16
28
40
Units
STATIC
Continuous
INPUT
4
Voltage
Current
Transient, 1 sec
-
-
50
-
-
50
V
Inhibited
-
-
6
-
-
6
mA
110
-
-
140
mA
No Load
Ripple Current
Full Load, 20Hz to 10MHz
Inhibit Pin Input
4
Inhibit Pin Open Circuit Voltage
4
UVLO Turn On
4
UVLO Turn Off
OUTPUT
Voltage
-
-
150
mAp-p
-
1.5
0
-
1.5
V
7
9
11
7
9
11
V
14
15
15.8
14
15
15.8
V
V
13
14
15
13
14
15
TCASE = 25°C
3.27
3.30
3.33
4.95
5.00
5.05
V
VOUT
TCASE = -55°C to +125°C
3.22
3.30
3.38
4.87
5.00
5.13
V
W
3
3
150
0
VOUT
Power
Current
V
VOUT
0
33
0
-
50
0
10
0
-
10
A
75
150
-
100
200
mVp-p
Ripple Voltage
VOUT
Full Load, 20Hz to 10MHz
Line Regulation
VOUT
VIN = 16V to 40V
1
10
-
1
10
mV
Load Regulation
VOUT
No Load to Full Load
15
30
-
15
30
mV
86
90
EFFICIENCY
85
LOAD FAULT POWER DISSIPATION
Overload
88
4
Short Circuit
4
CAPACITIVE LOAD
SWITCHING FREQUENCY
ISOLATION
500 VDC
MTBF (MIL-HDBK-217F)
AIF @ TC = 55°C
%
10
-
-
12
W
14
-
-
14
W
5000
-
-
5000
µF
kHz
220
260
300
300
350
400
100
-
-
100
-
-
MΩ
-
381
-
-
381
-
kHrs
-
200
350
-
250
400
mVPK
200
300
-
200
300
µSec
150
250
-
300
350
mVPK
200
300
-
200
300
µSec
-
30
-
-
20
mSec
-
15
-
-
25
mVPK
DYNAMIC
Load Step Output Transient
VOUT
2
Load Step Recovery
Line Step Output Transient
4
VOUT
2, 4
Line Step Recovery
Turn On Delay
Turn On Overshoot
Notes:
VOUT
Half Load to Full Load
VIN = 16V to 40V
VIN = 0V to 28V
1. Dependant on output voltage.
3. Derate linearly to 0 at 135°C.
1X055DSA
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2. Time for output voltage to settle within 1% of its nominal value.
4. Verified by qualification testing.
3
DVHE2800S Series
BLOCK DIAGRAM
Figure 2
CONNECTION DIAGRAM
Figure 3
1X055DSA
4
DVHE2800S Series
INHIBIT DRIVE CONNECTION DIAGRAMS
Figure 4 – Internal Inhibit Circuit and Recommended Drive
Figure 5 – Isolated Inhibit Drive
(Shown with optional capacitor for turn-on delay)
(Shown with optional capacitor for turn-on delay)
EMI FILTER HOOKUP DIAGRAM
Figure 6 – Converter with EMI Filter
1X055DSA
5
DVHE2800S Series
OUTPUT VOLTAGE TRIM
The output voltage can be trimmed down by
connecting a resistor between the TRIM pin
(PIN 2) and the +V OUT pin (PIN 5), or can
be trimmed up by connecting a resistor
between the TRIM pin (PIN 2) and the OUT
COM pin (PIN 4). The maximum trim range
is +10% up and –10% down. The
appropriate resistor values versus the
output voltage are given in the trim table
below.
Figure 7 – Output Voltage Trim
DVHE281R9S
1X055DSA
DVHE282R5S
DVHE283R3S
DVHE2805S
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
+VOUT (V)
RTRIM (Ω)
1.71
11.8k
2.25
26.9k
2.97
34.8k
4.50
46.5k
1.72
14.1k
2.27
31.8k
3.00
41k
4.55
54.8k
1.74
19.6k
2.30
40.8k
3.04
51.7k
4.60
65.1k
1.76
26.7k
2.32
48.6k
3.07
62.1k
4.65
78.4k
1.78
36k
2.35
64k
3.10
75.6k
4.70
96.1k
1.80
49.2k
2.37
78.3k
3.13
93.8k
4.75
120.9k
1.82
69k
2.40
110k
3.17
131k
4.80
158k
1.84
102k
2.42
145k
3.20
179k
4.85
220k
1.86
168k
2.45
249k
3.23
268k
4.90
343.9k
1.88
365k
2.47
435k
3.27
662k
4.95
715.5k
1.90
-
2.50
-
3.30
-
5.00
-
1.92
707k
2.52
624k
3.33
392k
5.05
216.7k
1.94
345k
2.55
239k
3.36
187k
5.10
99.4k
1.96
224k
2.57
165k
3.40
105k
5.15
60.2k
1.99
143k
2.60
110k
3.43
76.7k
5.20
40.7k
2.00
127k
2.62
89k
3.46
58.9k
5.25
28.9k
2.01
114k
2.65
67.6k
3.50
43.5k
5.30
21.1k
2.03
93.6k
2.67
57.5k
3.53
35.5k
5.35
15.5k
2.05
78.7k
2.70
46.2k
3.56
29.3k
5.40
11.3k
2.07
67.4k
2.72
40.4k
3.60
23k
5.45
8k
2.10
54.5k
2.75
33.4k
3.63
19.3k
5.50
5.5k
6
DVHE2800S Series
EFFICIENCY PERFORMANCE CURVES (TCASE = 25°C, Full Load, Unless Otherwise Specified)
VIN = 16V
VIN = 28V
90
90
85
85
Efficiency(%)
Efficiency(%)
VIN = 40V
80
75
80
75
70
0
5
10
15
20
70
0
5
10
15
20
25
Output Power(W)
Figure 8 – DVHE281R9S
Figure 9 – DVHE282R5S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
90
95
85
90
Efficiency(%)
Efficiency(%)
Output Power(W)
80
75
85
80
70
75
0
10
20
30
Output Power(W)
0
10
20
30
40
Figure 10 – DVHE283R3S
Figure 11 – DVHE2805S
Efficiency (%) vs. Output Power (W)
Efficiency (%) vs. Output Power (W)
1X055DSA
50
Output Power (W)
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DVHE2800S Series
EMI PERFORMANCE CURVES
(TCASE = 25°C, VIN = +28V ± 5%, Full Load, Unless Otherwise Specified)
Figure 12 – DVHE2800S without EMI Filter
Figure 13 – DVHE2800S with DVMC28 EMI Filter
1X055DSA
8
DVHE2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
TRIM
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
CASE
9
INHIBIT
10
IN COM
BOTTOM VIEW
Figure 14 – Non-Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products)
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X055DSA
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DVHE2800S Series
PACKAGE SPECIFICATIONS (NON-FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
TRIM
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
CASE
9
INHIBIT
10
IN COM
BOTTOM VIEW
Figure 15 – Non-Flanged, Seam Seal Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X055DSA
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DVHE2800S Series
PACKAGE SPECIFICATIONS (FLANGED, SOLDER SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
TRIM
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
CASE
9
INHIBIT
10
IN COM
BOTTOM VIEW
Figure 16 – Flanged, Solder Seal Tin Plated Package and Pinout (Not Used for /HB or Higher Screened Products)
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X055DSA
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DVHE2800S Series
PACKAGE SPECIFICATIONS (FLANGED, SEAM SEAL)
TOP VIEW
SIDE VIEW
PIN
FUNCTION
1
28V IN
2
TRIM
3
-S
4
OUT COM
5
+V OUT
6
+S
7
CASE
8
CASE
9
INHIBIT
10
IN COM
BOTTOM VIEW
Figure 17 – Flanged, Seam Seal Package and Pinout
(Dimensional Limits are ±0.005” Unless Otherwise Stated)
1X055DSA
12
DVHE2800S Series
PACKAGE PIN DESCRIPTION
Pin
Function
Description
1
28V IN
Positive Input Voltage Connection
2
TRIM
Trim the Output Voltage +/- 10%
3
-S
Return Sense
4
OUT COM
Output Common Connection
5
+V OUT
Positive Output Voltage Connection
6
+S
Positive Sense
7
CASE
Case Connection
8
CASE
Case Connection
9
INHIBIT
Logic Low = Disabled Output. Connecting the inhibit pin to input common causes
converter shutdown.
Logic High = Enabled Output. Unconnected or open collector TTL.
10
IN COM
Input Common Connection
1X055DSA
13
DVHE2800S Series
ENVIRONMENTAL SCREENING (100% Tested Per MIL-STD-883 as referenced to MIL-PRF-38534)
Screening
MIL-STD-883
(No Suffix)
Extended
/ES
HB
/HB
Class H
/H
Class K
/K
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Standard
NonDestructive
Bond Pull
Method 2023
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Internal
Visual
Method 2017, 2032
Internal Procedure
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Temperature
Cycling
Method 1010, Condition C
Method 1010, -55°C to 125°C
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Constant
Acceleration
Method 2001, 3000g, Y1 Direction
Method 2001, 500g, Y1 Direction
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PIND
Method 2020, Condition A2
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Pre Burn-In
Electrical
100% at 25°C
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Burn-In
Method 1015, 320 hours at +125°C
Method 1015, 160 hours at +125°C
96 hours at +125°C
24 hours at +125°C
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Final
Electrical
MIL-PRF-38534, Group A1
100% at 25°C
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Hermeticity
Method 1014, Fine Leak, Condition A
Method 1014, Gross Leak, Condition C
-3
Dip (1 x 10 )
Radiography
Method 20123
External
Visual
Method 2009
Notes:
1X055DSA
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100% R&R testing at –55°C, +25°C, and +125°C with all test data included in product shipment.
PIND test Certificate of Compliance included in product shipment.
Radiographic test Certificate of Compliance and film(s) included in product shipment.
14
DVHE2800S Series
ORDERING INFORMATION
DVHE
28
05
S
F
/HB
1
2
3
4
5
6
-
XXX
7
(1)
(2)
(3)
(4)
Product Series
Nominal Input
Voltage
Output Voltage
Number of Outputs
DVHE
28 Volts
28
1.9 Volts
2.5 Volts
3.3 Volts
5 Volts
1R9
2R5
3R3
05
(5)
(6)
(7)
Package Option
Screening Code1,2
Additional Screening
Code
None
F
Notes:
Non-Flanged
Flanged
1.
2.
None
/ES
/HB
/H
/K
Standard
Extended
HB
Class H
Class K
S
Single
Contact Sales
Contact the VPT Inc. Sales Department for availability of Class H (/H) or Class K (/K) qualified products.
VPT Inc. reserves the right to ship higher screened or SMD products to meet lower screened orders at our
sole discretion unless specifically forbidden by customer contract.
Please contact your sales representative or the VPT Inc. Sales Department for more information
concerning additional environmental screening and testing, different input voltage, output voltage,
power requirement, source inspection, and/or special element evaluation for space or other higher
quality applications.
1X055DSA
15
DVHE2800S Series
SMD (STANDARD MICROCIRCUIT DRAWING) NUMBERS
Standard Microcircuit
Drawing (SMD)
DVHE2800S Series
Similar Part Number
*T.B.D.
DVHE281R9S/H
DVHE281R9SF/H
*T.B.D.
DVHE282R5S/H
DVHE282R5SF/H
*T.B.D.
DVHE283R3S/H
DVHE283R3SF/H
*T.B.D.
DVHE2805S/H
DVHE2805SF/H
Do not use the DVHE2800S Series similar part number for SMD product acquisition. It is listed for
reference only. For exact specifications for the SMD product, refer to the SMD drawing. SMD’s can be
downloaded from the DSCC website at http://www.dscc.dla.mil/programs/smcr/. The SMD number
listed above is for MIL-PRF-38534 Class H screening, standard gold plated lead finish, and no RHA
(Radiation Hardness Assurance) level. Please reference the SMD for other screening levels, lead
finishes, and radiation levels.
CONTACT INFORMATION
To request a quotation or place orders please contact your sales representative or the VPT Inc. Sales
Department at:
Phone:
Fax:
E-mail:
(425) 353-3010
(425) 353-4030
[email protected]
All information contained in this datasheet is believed to be accurate, however, no responsibility is assumed for possible errors
or omissions. The products or specifications contained herein are subject to change without notice.
1X055DSA
16
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