TE C-2150380 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
C
C
FINE CRIMP HEIGHT ADJUST
MECHANICAL FEED
PNEUMATIC
4
SERVO LATCH PLATE
SMART APPLICATOR
4
NONE
CRIMP TOOLING KIT
TE TERMINAL
MECHANICAL FEED
PNEUMATIC FEED
-
-
-
RING
n
5.08-5.97 mm [.200-.235 IN]
114-2084
2119950-1
2119792-2
2119951-1
-
1901697-1
2161326-1
8- 2150380 -5
-
2119949-1
8- 2150380 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150380 -5
-
2119949-1
8- 2150380 -4
2063961-1
2119950-1
5-18022-5
2119792-2
-
-
-
-
-
-
-
-
-
2119653-1
-
-
2119653-1
2119641-1
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
-
-
-
-
2168400-7
2168400-7
-
(QUANTITY 2)
-
6
-
(QUANTITY 2)
-
-
2063440-1
-
-
-
6
-
-
-
-
-
2.54-3.56 mm [.100-.140 IN]
6
-
-
-
TERMINALS APPLIED
TE TERMINAL
60770-1
60771-3
60774-1
WIRE
SIZE
14 AWG
16 AWG
1.00mm2
18 AWG
B
TE TERMINAL
C1__DWG_PN_1_0
60770-2
60772-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
13
60774-2
C1__DWG_PN_1_3
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
13
C1__DWG_PN_2_3
60771-1
60772-2
W1__DWG_WGAUGE_2
C1__DWG_PN_3_2
60775-1
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.88+/-0.05 [.074+/-.002]
1.70+/-0.05 [.067+/-.002]
1.60+/-0.05 [.063+/-.002]
1.52+/-0.05 [.060+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
60771-2
60773-2
C1__DWG_PN_3_1
13
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TE TERMINAL
C1__DWG_PN_3_0
60775-2
C1__DWG_PN_3_3
CRIMP HEIGHT
REFERENCE SETTING
C1__DWG_PN_4_0
C1__DWG_PN_4_1
13
13
W1__FA_SETTING_2
7.4
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
8.3
W1__DWG_CRIMP_HT_4
C1__DWG_PN_4_3
W1__FA_SETTING_1
6.4
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_2
9
4.5
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_4
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
6
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
2150380
2150380
2150380
2150380
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
13
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37,
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
SPADE TERMINALS ARE NOT FLANGED DURING APPLICATION IN THIS APPLICATOR.
AMP 4805 REV 31MAR2000
& 242.
180
REVISIONS
DIST
A
66
P
LTR
2063440-1
INSULATION DIAMETER RANGE
-
LOC
1
PART NUMBERS REQUIRED
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
C
SET UP GAUGE
2119599-2
F
F
APPLICATOR INSTRUCTIONS
408-10390
TERMINAL
APPLICATION
SPECIFICATION
2
TYPE
4.06 mm [.160]
TERMINAL NAME:
SMART APPLICATOR
SERVO
LATCH PLATE 12
2150380 -7
2.79 mm [.110]
TERMINAL DATA:
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
C
7- 2150380 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150380 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
2150380 -5
WIRE
INSUL
DESCRIPTION
C
2150380 -2
CRIMP
4
20
REVISION
2150380 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
& 242.
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-7
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
DESCRIPTION
260
252
250
249
248
247
246
245
244
ITEM
NO
1
1
1
1
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
8
1
2
1
2
1
2
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
DESCRIPTION
13DEC2013
LG
GB
B
ECR-14-005033
04APR2014
XZ
TE
C
ECR-14-005728
23APR2014
XZ
JT
10OCT2013
CHK
10OCT2013
APVD
10OCT2013
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
243
242
240
239
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
92
82
71
70
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
16
13
11
10
9
8
7
6
5
4
3
2
1
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF, HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, BHSC, RoHS (M4 X 20)
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
M.CLIFFORD
APVD
RELEASED
PART NO
T.ELBIN
DWN
A
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
1-1976055-0
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
2079383-5
455888-6
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1-1752371-2
2-22281-3
1752373-4
1901696-1
1901695-1
1-2079383-1
4-240641-6
1752360-1
240644-5
240645-8
2-240642-6
4-1633383-6
4-240651-2
4-240641-0
238009-1
6-1633961-4
455888-5
3-456408-8
L.GROSS
DATE
Ocean End Feed
Applicator
-
DRAWING NO
2150380
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
6
245
REF
6
D
180
18.49
[ 0.728 ]
REF
243
HOLDDOWN SET-UP
6
2
DWN
APVD
-
-
FEED TYPE
38
MECHANICAL
247
260
7
SEE SHEET 1
62
39
7
DATE
-
37
40
44
DESCRIPTION
246
252
245
35
44
D
2
2
1
2
56
A
7
2
239
59
244
16
166
242
5
8
58
177
63
82
1
PNEUMATIC
1
C
2
3
C
238
1
2
4
2
41
2
176
249
70
175
2
54
174
250
A
137
55
163
52
172
65
6
10
180
A
164
20
2
51
57
33
19
18
67
SERVO
LATCH PLATE
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
92
13
9
10
11
1
17
53
33
25
22
24
248
48
4
135
133
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
-
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150380
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
C
FINE CRIMP HEIGHT ADJUST
2- 2150380 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
TE TERMINAL
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
WIRE STRIP LENGTH
n
5.08-5.97 mm [.200-.235 IN]
114-2084
2119950-1
2119792-2
2119951-1
-
1901697-1
2161326-1
8- 2150380 -5
-
2119949-1
8- 2150380 -4
2063961-1
2119951-1
5-18022-5
1901697-1
2161326-1
8- 2150380 -5
-
2119949-1
8- 2150380 -4
2063961-1
2119950-1
5-18022-5
2119792-2
-
-
-
-
-
-
2119641-2
-
2119653-2
-
2119653-2
2119641-2
-
-
-
-
-
-
-
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
2063440-1
6
-
-
TERMINALS APPLIED
TE TERMINAL
60770-1
60771-3
60774-1
WIRE
SIZE
14 AWG
16 AWG
1.00mm2
18 AWG
B
TE TERMINAL
C1__DWG_PN_1_0
60770-2
60772-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
12
60774-2
C1__DWG_PN_1_3
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
12
C1__DWG_PN_2_3
60771-1
60772-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
60775-1
12
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.88+/-0.05 [.074+/-.002]
1.70+/-0.05 [.067+/-.002]
1.60+/-0.05 [.063+/-.002]
1.52+/-0.05 [.060+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_3_3
TE TERMINAL
60771-2
60773-2
60775-2
C1__DWG_PN_4_0
C1__DWG_PN_4_1
12
12
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
C1__DWG_PN_3_0
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
4.5
6.4
7.4
8.3
6
C1__DWG_PN_4_2
C1__DWG_PN_4_3
9
W1__FA_SETTING_1
W1__FA_SETTING_2
W1__FA_SETTING_3
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150380 -4
2150380 -4
2150380 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
A
1
6
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
& 242.
& 153.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
SPADE TERMINALS ARE NOT FLANGED DURING APPLICATION IN THIS APPLICATOR.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
2.54-3.56 mm [.100-.140 IN]
-
A
REVISIONS
DIST
PART NUMBERS REQUIRED
INSULATION DIAMETER RANGE
-
LOC
1
-
TE CRIMP SPECIFICATION
RING
TERMINAL
APPLICATION
SPECIFICATION
SET UP GAUGE
2119599-2
TYPE
4.06 mm [.160]
TERMINAL NAME:
2
F
F
2.79 mm [.110]
TERMINAL DATA:
PNEUMATIC FEED
PNEUMATIC
2- 2150380 -5
APPLICATOR INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
7- 2150380 -7
WIRE
INSUL
DESCRIPTION
C
2- 2150380 -2
CRIMP
4
20
REVISION
2- 2150380 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
1
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-7
2079764-1
2119083-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
251
250
249
246
244
243
242
ITEM
NO
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
8
1
2
1
2
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
1-1976055-0
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2079383-5
455888-6
2119956-2
2-18032-2
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1-1752371-2
2-22281-3
1752373-4
1901696-1
1901695-1
4-240641-6
1752360-1
240644-5
240645-8
2-240642-6
4-1633383-6
4-240651-2
4-240641-0
238009-1
6-1633961-4
455888-5
3-456408-8
2
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
-
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
240
239
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
92
82
71
70
67
66
65
63
62
59
58
57
56
55
54
53
52
51
49
48
41
40
39
38
33
31
29
27
25
24
22
20
19
18
16
13
11
10
9
8
7
6
5
4
3
2
1
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF, HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SCR, BHSC, RoHS (M4 X 20)
SPACER, CRIMPER
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
SPACER, SHEAR PLATE
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150380
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
REF
62
FEED TYPE
38
D
MECHANICAL
39
7
7
145
153
246
139
140
18.49
[ 0.728 ]
2
2
1
2
243
6
HOLDDOWN SET-UP
2
242
177
PNEUMATIC
82
1
239
58
5
63
C
A
59
16
8
166
56
7
244
180 REF
D
C
1
238
2
3
2
1
2
4
41
2
249
176
2
70
175
250
A
54
174
137
55
163
52
172
65
6
20
10
180
A
2
51
57
164
33
19
SERVO
LATCH PLATE
18
67
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
31
92
13
9
10
11
1
186
53
33
25
22
24
135
133
4
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01JUN2011
CHK
01JUN2011
APVD
01JUN2011
-
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150380
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C
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