GRAPHIC PROGRAM CONTROLLER (2CH) DATA SHEET PVH This controller is a multi-function/high-performance program controller developed on the basis of many years of delivery records in the field of various industry machines used for temperature control. It assures program control with high accuracy, and is capable of using with many types of small production equipment. Also, it provides PLC (Programmable Logic Controller) link function for easy application to FA system, and is ideally used as a component of realizing CIM system. FEATURES 1. Complete monitoring operation with full-graphic display • Two-channel operating condition can be monitored in real time. The pattern graph is blackened out with the lapse of time so the progress of operation can be checked at a glance. • The name of process being performed corresponding to time signal can be displayed (up to 100 names can be registered with 18 characters/process). • The horizontal scale (step/time) of temperature pattern display can be selected and displayed in actual pattern format. 2. Program pattern (199 patterns (2700 steps, max) setting function This function is ideally suited for machines requiring a large number of patters such as for small production systems. 3. Adoption of memory card • Simple and positive program control Programs can be loaded by changing IC cards registered with programs of various items, allowing simple and positive control of program patterns of small production of many different articles. • Compact data-base system Pattern data and PID parameters registered in formerly used PVH can be saved in IC cards for easy initial setting to newly purchased articles. 4. Application to control of carbonization furnace and vacuum furnace Control of 2-process value, such as temperature/vacuum degree, temperature/pressure, temperature/humidity, etc., can be controlled with a single unit. The adoption of built-in CP (Carbon Potential) calculating function which is indispensable for control of carbonization furnace, contributes to cost down and space-saving. 5. Application to FA system • This controller can be used for FA system when used in combination with Fuji's FA components. • Lines between components are integrated by network (T-link communication), thereby providing system expansion which allows the user to set up FA system step by step, from PLC to group control of machines and to factory FA system. • RS422A/RS485 communication SPECIFICATIONS Size of front panel: 144 × 144 mm Input: Full multi-input (see section “Input”) Control action: Auto-tuning PID operation (normal/reverse selection possible) Manual operation function Program/fixed value control Control output: • Relay contact output (2 points) • Voltage pulse output (To be set according to (for SSR drive) code symbols) • Current output IC card function (option): Used to save program parameters in IC card Display system: LCD full-dot graphic display, 320 × 240 dots (with back light) Program setting unit: Program memory number: 199 patterns, max. Max. step number: 2700 steps Number of steps in 1 pattern: 99 steps, max. Program setting range: Time; 0.0 to 999.9 min/step, setting resolution 0.1 min Setting range; 0 to 100% of input scale Setting accuracy: Less than ± 0.5 of full scale EDS11-130 Date Dec. 20, 1998 PVH Fast feed time function: About 60 times the setting time Time signal is OFF at fast feed with key operation. Operation display: The states of following operations are displayed on the front LCD panel. Program run, program stop, program fast run, program reset, program end, selected program No., running step No., measured value (PV), set value (SV), operation output value (MV), operation output ON/OFF, program operation pattern, process name, time display Input (1) Analog input Input signal, setting scale range: Kind of input Temperature range [°F] Code Temperature range [°C] Resistance bulb IEC Pub 751-1983 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 0 1 2 3 4 5 6 7 0.0 to 0.0 to 0.0 to 0.0 to –50.0 to –100.0 to –199.9 to –199.9 to 150.0 32.0 to 302.0 300.0 32.0 to 572.0 500.0 32.0 to 932.0 600.0 32.0 to 1112 100.0 –58.0 to 212.0 200.0 –148.0 to 392.0 600.0 –328.0 to 1112 850.0 –328.0 to 1562 Resistance bulb JIS C 1604-1981 JPt 100 JPt 100 JPt 100 JPt 100 JPt 100 JPt 100 JPt 100 16 17 18 19 20 21 22 0.0 to 0.0 to 0.0 to 0.0 to –50.0 to –100.0 to –199.9 to 150.0 32.0 to 302.0 300.0 32.0 to 572.0 500.0 32.0 to 932.0 600.0 32.0 to 1112 100.0 –58.0 to 212.0 200.0 –148.0 to 392.0 600.0 –328.0 to 1112 Thermocouple J J K K K R B T T E E S N U WRe5-26 PL-II DC voltage 1 to 5V DC 0 to 5V DC 0 to 10V DC 0 to 1V DC 0 to 100mV DC 0 to 10mV DC DC current 4 to 20mA DC 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 0.0 to 400.0 0.0 to 800.0 0.0 to 400.0 0.0 to 800.0 0.0 to1200.0 0.0 to1600.0 0.0 to1800.0 –199.9 to 200.0 –150.0 to 400.0 0.0 to 800.0 –199.9 to 800.0 0.0 to1600.0 0.0 to1300.0 –199.9 to 400.0 0.0 to2300.0 0.0 to1300.0 CP input (CH2 only) 80 81 82 83 64 65 66 67 68 69 64* 32.0 to 752.0 32.0 to 1472 32.0 to 752.0 32.0 to 1472 32.0 to 2192 32.0 to 2912 32.0 to 3272 –328.0 to 392.0 –238.0 to 752.0 32.0 to 1472 –328.0 to 1472 32.0 to 2912 32.0 to 2372 –328.0 to 752.0 32.0 to 4172 32.0 to 2372 Scale settable within –999 to +9999 ( ) * To apply the current input, connect 250Ω (option) between terminal I1C and I1V to convert it into the voltage of 1 to 5V. 0.00 0.000 0.00 0.000 to to to to 1.50 1.500 2.00 2.000 cp cp cp cp Note: *Accuracy below –200°C is not guaranteed. *In the range of R thermocouple 0 to 500°C, accuracy is ± 1% FS. *In the range of B thermocouple 0 to 400°C, accuracy is ± 5% FS. *In the range of resistance bulb input –199.9 to 850°C, UNDER is not displayed even at 0Ω input. *When B wire is broken at resistance bulb input, UNDER or OVER is displayed. 2 Input resistance and allowable signal source resistance Input signal Input resistance Allowable signal source resistance Thermocouple 1MΩ or more 250Ω or less Resistance bulb — Less than 10Ω per wire Voltage input 4 to 20mA External resistor 250Ω — Gerconia direct input 250MΩ or more 20kΩ or less * Sampling cycle: 0.1sec (2) Digital input signal Signal: No-voltage contact (contact capacity; 12V DC, 2mA DC or more) Input points: 16 points •Start/stop command •Fast or step run command •Pattern transfer command •Monitor panel A/B select command •Program reset command •Gerconia sensor impedance check command •Pattern external select ENT •Pattern external select 100 (4 points) (as speci•Pattern external select 101 fied) (4 points) •Pattern external select 102 (4 points) Output (1) Control output Control output: Normal/reverse PID action Proportional band(P); 0.0 to 999.9% (2-position action at P=0) Integral time(I); 0 to 3200 sec (integration cut at I=0) Derivative time(D); 0.0 to 900.0 sec (derivation cut at D=0) (PID is stored in memory up to 9 kinds; 1 kind of PID can be set on each step of program pattern). Time proportional cycle: 1 to 120 sec (setting resolution, 1sec) (setting is not required at current input) Relay contact output: 220V AC/30V DC (resistive load) 1c contact Electric life, 100,000 operations or more Minimum ON/OFF current, 0.1A (24V DC) Voltage pulse: ON; 10 to 18V DC OFF; 0.5V DC or less Max. current; about 20mA Current output: 4 to 20mA DC (allowable load, 600Ω or less Accuracy, ± 1.0%FS Output limiter: High/low limiter Setting range, –5 to 105% Limiter high/low limit set value (pair) is stored in memory up to 9 kinds; 1 kind can e set at each step of program pattern. Control cycle: 0.1sec (2) Auxiliary analog output (option) Output points: 2 points Output data: Any of measured value/set value/ operation value can be set on 2 points individually. Output accuracy: Kinds of output: 1 to 5V DC, 0 DC 1 to 5V to 5V DC, 0 to 10V DC DC 0 to 5V Any one can be set on 2 points DC 0 to 10V individually by Dip SW (set to 1 to 5V prior to delivery from factory). Scaling function: Provided (3) Digital output Status signal (7 points) •Open-collector output •Output rating, 24V DC 10mA or less •ELT ; CPU stop status •IMP ; Impedance check error status •RST ; Reset status •RUN ; Program operation status •HLD ; Program stop status •WAIT ; Guarantee soak standby status •END ; program end status Time signal (10 points) •Open-collector output •Output rating, 24V DC 10mA or less Setting is made at each step. Alarm: 4 points High/low limit alarm, 2 points High or low limit alarm, 2 points Setting range, 0 to 100FS •High/low limit alarm setting can be made individually up to 9 groups; 1 group can be set at each step. •High or low limit alarm setting can be made only on 1 group in common with high/low limit. •Besides the above, setting of guarantee soak, maximum standby time alarm, and main body fault alarm are possible. Indication function (1) Set value (SV), measured value (PV) indication Display system: LCD display Indication range: 0 to 100% FS (SV), –5 to 105% FS (PV) Measured value indication accuracy: ± 0.2% FS ± 1 digit (standard condition) ± 1.0% FS ± 1 digit (CP value indication) Cold junction temperature compensation error, ± 1°C (thermocouple input) (2) Program No. indication Display system: LCD display (numeric value display) Indication range: 1 to 199 (3) Program progress indication Display system: LCD graphic display (numeric display and graphic display) Indication range: Step No. 1 to 99, time remained or time lapse in step, or program progress total time (4) Digital input/output and action display Display system: LCD display Display item: Time signal (TS1 to TS10) Operation status display (reset, start, stop, fast run, end, control output) Alarm (1 to 4) output status IC card battery life alarm display Other functions: Cycle operation: Operation with repeated display of the same program pattern Link operation: Operation with linkage of program pattern Optional functions: Communication function: T-link, RS422A, RS485 Auxiliary analog output: Refer to "Output" section General items: RAS function: With watch-dog timer Power failure protection: Momentary power OFF of more than 20ms is regarded as power failure; automatic start after recovery of power. Battery backup: Lithium battery is used. Battery life; more than 5 years at 0 to 40°C of ambient temperature at power OFF Optional accessories •Comment loader Comment loader is a software used to register process names and comments (full size characters) in PVH IC card for displaying current process names, corresponding to time signal, on PVH. Specifications: Japanese full size character; 18 characters/process Required device (to be prepared by user) Personal computer; Model FMR (Fujitsu) or PC9801 (NEC) and MS-DOS (Ver. 3.10 or above) IC card reader/writer; Model MCRJ03 (Towa Electron Co.) Towa Electron: FAX 045-471-0071 TEL 045-471-0066 045+471-0061 3 PVH CODE SYMBOLS Operating condition: Power supply: 100V AC +10% –15% 200V AC +10% –15% (50/60Hz) (as specified in code (50/60Hz) symbols) Power consumption: About 30VA Ambient temperature: 0 to 50°C (storage temperature –10 to +60°C) Ambient humidity: 90%RH or less Mounting angle: 1 2 3 4 5 6 7 8 P VH 9 10 11 12 13 Description 1 Control output 1 Relay contact output SSR/SSC drive output 4 to 20mA DC output 1 2 3 Control output 2 Relay contact output SSR/SSC drive output 4 to 20mA DC output 1 2 3 2ch input Thermocouple input (2-loop temperature control) O2 probe connection (temperature compensation; 1ch temperature input) O2 probe connection (temperature compensation; 2ch temperature input) CP converter connection (1 to 5V DC) 1 ∠α=90 to 0° α Structure Enclosure: Case; steel (dust-proof) Front door; ABS resin (with packing) External terminal, cover; ABS resin Dimensions(HxWxD): 144x144x237mm Structure: Embedded type Mass: Approx. 3.1kg Finish color: Case; N1.5 (black) Front door; N1.5 (black) (colored mold) 2 3 4 Power supply 100V AC 50/60Hz 200V AC 50/60Hz 0 1 Auxiliary analog output Without With (Note) 0 1 Transmission function Without RS422A RS485 T-link transmission Y R S T DI select function Fast run + BCD code selection Step run + BCD code selection Fast run + pulse input selection Step run + pulse input selection Y A B C IC card Without With 0 1 J E Display, instruction manual Japanese English (Note) 1-5V DC prior to delivery from factory 4 Process name input method: 1. Process name input with personal computer 2. Saving of process name data in IC card MS-DOS system IC card reader/writer (MCRJ03), Towa Electron Co. IC Comment loader software IC card (128KB) Personal computer (PC9801) or FMR) Graphic program controller (PVH) IC IC card registered with process name 3. Loading of process name data from IC card to PVH OUTLINE DIAGRAM (Unit:mm) 2≤t≤30 ; ; Panel 174 136.4 Mounting bracket 136.4 215 237 D-SUB connector (15 pins) ; ; 144 26 Screw terminal (M3.5) Panel cutout size +1.5 200 or more 200 or more 137 +1.5 –0 137 –0 5 PVH External connection diagram External pattern select input (BCD code) (1's code) (10°) D-SUB l5-pin connector 23 22 21 20 External pattern select input (pulse input) 10's code (101) D-SUB 15-pin connector 23 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 8 15 7 14 6 13 5 12 4 11 3 10 2 9 1 22 21 20 20 ENT ENT 11A *2 RCJ RCJ A *1 11B TC RCJ 11C TC + – 12B + – 21+ 250Ω RTD B 11V + 1ch input signal PV mV – – V + – 4 to 20mA + 250Ω 12C AO1 (Gerconia direct 2ch input signal PV input or 1 to 5V DC) RS422 transmission (T-link communication or RS485 communication) + O1 21– AG SHLD (SG) RDA SDA (T1) RDB SDB (T2) AC AC SD T1 T2 Control output 1 (4 to 20mA DC output, SSR/SSC drive output) – + RS422 com– munication + Auxiliary analog output 1 – ~ 100 or 200V AC Time signal output : T01 to T10 O1C + Auxiliary analog output 2 – AO2 Control output 2 (4 to + 20mA DC, SSR/SSC drive output) O1A O2 O1B External command input (start/stop) T02 T03 AL2 PRO AL3 output Status output CHG – IMP + – FLT + – + – + – + – AL4 RST – END CHK + PCD T04 + AL1 STEP T05 T06 RST T07 RUN T08 HLD T09 WAIT T10 PCD G + – + – + – + – + – + – + – + – + – + PCD PCD Load * 1) Resistor (250Ω) is used for 4 to 20mA DC input. * 2) Equipped with cold junction compensation sensor. – O2A ALC R/H •Reset/HOLD command •Fast run or step run command •Pattern transfer command •Monitor panel A/B select command •Gerconia sensor impedance check command Control output 1 (contact output) Alarm O2B AG – T01 O2C – + DC 24V External power supply Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan