TE C-2151516 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
NON-CRIMP HEIGHT ADJUST
2151516 -7
B
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
SERVO
LATCH PLATE
B
7- 2151516 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2151516 -6
SIZE
3
2
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
1338685-1
2119951-1
-
2161326-1
-
2119949-1
1338685-1
2119950-1
5-18022-5
1901094-3
1-1752354-7
5-18022-5
2119653-1
-
8- 2151516 -4
8- 2151516 -5
8- 2151516 -4
5-18022-5
5-18022-5
-
-
-
1901094-3
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
-
-
-
2119799-1
8- 2151516 -5
1338685-1
-
2119641-1
-
-
-
-
1-1752354-7
-
2168400-6
2168400-6
-
2119799-1
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
8
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
3.5-4.5 mm[.138-.177 IN]
C
-
SOCKET CONTACT FOR 1MM DIA PIN
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
114-18972
-
-
INSULATION DIAMETER RANGE
-
-
-
-
6
TERMINALS APPLIED
TE TERMINAL
1564881-1
9-1801828-1
TE TERMINAL
1-1564881-1
C1__DWG_PN_1_0
C1__DWG_PN_1_1
9-1801829-1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
1564882-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
-
TE TERMINAL
1-1564882-1
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.86+/-0.03 [.034+/-.001]
0.78+/-0.03 [.031+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
7.2
W1__DWG_CRIMP_HT_2
-
9
6.4
W1__DWG_CRIMP_HT_1
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
6
7
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
7
8
9
10
11
A
12
2151516
2151516
2151516
2151516
-4
-4
-5
-6
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
11
1
& 252.
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
12
7
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
1
-77 -7
1
-
-6
1
1
-5
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
-1
PART NO
1
-
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259
1
2119641-1
1
2119798-1
260
252
250
249
248
247
ITEM
NO
1
-
1
-
1
1
-
1
1
1
REF
1
1
2
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
-
1
1
1
P
LTR
DESCRIPTION
DATE
DWN
APVD
B
ECR-16-012439
30AUG2016
MR
TE
B1
ECR-16-018244
27DEC2016
TB
GB
-
1
-
1
2
-
4.94 .
DIMENSIONS:
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
-
1
2
1-22279-3
2119758-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2168083-1
1633782-3
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-4
2119085-1
2119092-1
1-1752356-9
2079383-5
2161328-1
1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633139-9
1-240641-4
2119780-9
1803125-6
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
-
-
-
-
-
1
-6
1
-
-
1
-
1
-
-
1
-
1
-
1
1
-
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
1
-
1
REF REF
2
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
-
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
66
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
A
(QUANTITY 2)
-
-
REVISIONS
DIST
2063440-1
F
-
1.40 mm [.055]
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2151516 -5
WIRE
INSUL
DESCRIPTION
B
2151516 -2
CRIMP
4
20
REVISION
2151516 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
CRIMPER, WIRE
DWN
01APR2013
CHK
01APR2013
APVD
01APR2013
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
CUSTOMER DRAWING
SHEETS 3
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
2
2168083-1
1
1633782-3
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-9
2
2079383-5
1
2161328
1
1320908-2
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
6-1633139-9
1
1-240641-4
..
1
ITEM_6
1
2119780-9
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
1803125-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
7-18023-7
246
245
241
240
239
238
213
198
172
166
164
163
137
136
135
133
119
117
82
79
78
77
74
71
67
66
63
62
60
59
58
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119758
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NO
2151516
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
D
59
38
56
39
2
53
246
44
7 252
245
63
-
166
50
2
2
2
2
8
8
7
59
D
35
238
163
247
260
7
249
A
-
-
40
239
250
APVD
62
6
PNEUMATIC
DWN
37
6
A
DATE
82
1
136
2.5
REF
0.5
34 REF
1
137
C
C
172
TERMINAL SUPPORT LOCATION
52
56
51
SERVO
LATCH PLATE
240
28
133
4
66
11
164
A
2
67
213
33
24
SERVO FEEDER
NOT INCLUDED
10
A
77
58
74
19
30
117 REF
B
20
21
78
9
29
1
ITEM 30 LOCATED AT
FRONT HOLES
12
79
241
CAM POSITIONS
13
30 REF
29 REF
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
41
135
198
B
5
119
46
32
34
54
8
1
60
54
10
1
9.0 # 0.5
47
248
48
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01APR2013
CHK
01APR2013
APVD
01APR2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
CUSTOMER DRAWING
SHEETS 3
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NO
2151516
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
2- 2151516 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151516 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
2
SET UP GAUGE
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2151516 -7
WIRE
INSUL
DESCRIPTION
B
2- 2151516 -2
CRIMP
4
20
REVISION
2- 2151516 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
2119950-1
1338685-1
2161326-1
-
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
5-18022-5
-
8- 2151516 -5
8- 2151516 -4
1338685-1
5-18022-5
-
8- 2151516 -5
-
8- 2151516 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
2119799-1
1-1752354-7
-
1-1752354-7
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
8
-
-
7
-
7
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
n
3.5-4.5 mm[.138-.177 IN]
C
-
SOCKET CONTACT FOR 1MM DIA PIN
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
114-18972
-
-
INSULATION DIAMETER RANGE
-
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1564881-1
9-1801828-1
TE TERMINAL
C1__DWG_PN_1_0
1-1564881-1
9-1801829-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
1564882-1
C1__DWG_PN_3_1
TE TERMINAL
-
C1__DWG_PN_4_0
1-1564882-1
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
WIRE
SIZE
0.50mm2
0.35mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
0.86+/-0.03 [.034+/-.001]
0.78+/-0.03 [.031+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
6.4
7.2
-
6
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
-
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151516 -4
2151516 -4
2151516 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
11
6
-
1
-
1
& 152.
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
1
1
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
-
1
-
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
DESCRIPTION
1
2119782
1
2119640-1
251
250
ITEM
NO
P
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
-
1
1
-
-
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
1
1
1
1
-
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
1803259-1
1-22279-3
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2168083-1
1633782-3
5-547505-2
854769-4
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
21028-2
1338685-1
2168083-8
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-4
1-1752356-9
2079383-5
2161328-1
1320908-2
2119959-1
1-455888-0
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-1
6-1633139-9
1-240641-4
2119780-9
1803125-6
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
-
-
-
1
1
-
-
-
-
1
-
-
1
-
1
-
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
-
-
1
-
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, FLANGED
SPRING, COMPRESSION
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPRING, COMPRESSION
HOLDER, INS
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 16
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
66
-
2063440-1
TYPE
APPLICATOR INSTRUCTIONS
408-10389
A
PART NUMBERS REQUIRED
-
-
REVISIONS
DIST
-
F
-
1.40 mm [.055]
LOC
1
DWN
01APR2013
CHK
01APR2013
APVD
01APR2013
Y.YIN
G.BAILEY
U.GUO
NAME
SIZE
-
CUSTOMER DRAWING
SHEETS 1
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
2
2168083-1
1
1633782-3
1
SIMP_5-547505-2
1
854769-4
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
21028-2
1
1338685-1
2
2168083-8
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-4
1
1-1752356-9
2
2079383-5
1
2161328
1
1320908-2
1
2119959-1
1
1-455888-0
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-1
1
6-1633139-9
1
1-240641-4
..
1
ITEM_6
1
2119780-9
..
1
ITEM_4
..
1
ITEM_3
..
1
ITEM_2
1
1803125-6
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
7-18023-7
249
246
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
79
78
77
74
71
67
66
63
62
59
58
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
1-22279-3_SIMP
DESCRIPTION
PRODUCT SPEC
-
1
1803259
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NO
2151516
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
DWN
APVD
-
-
-
251
MECHANICAL
62
6
40
A
D
DATE
145
38
239
246
39
59
7
56
140
152
2
D
2
2
7 139
PNEUMATIC
250
53
2
8
166
249
63
238
A
50
163
8
34
REF
7
82
136
1
137
1
TERMINAL SUPPORT LOCATION
52
172
56
C
51
28
SERVO
LATCH PLATE
5
41
240
133
4
135
198
164
11
66
2
67
A
33
SERVO FEEDER
NOT INCLUDED
58
19
10
30
77
213
A
24
B
0.5
REF
59
C
2.5
74
20
9
21
117 REF
78
B
1
12
241
29
ITEM 30 LOCATED AT
FRONT HOLES
11
30
30mm STROKE
141
151
32
34
143
8
1
144
143
10
1
119
11
9.0 # 0.5
48
FEED TRACK POSITION
GUIDE BY
WIRE BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
REF
REF
29
30mm STROKE
142
1
79
CAM POSITIONS
30mm STROKE
13
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
01APR2013
CHK
01APR2013
APVD
01APR2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
CUSTOMER DRAWING
SHEETS 1
A
A1
CAGE CODE
00779
Ocean Side Feed
Applicator
-
DRAWING NO
2151516
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B1
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