LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 LM2576/LM2576HV Series SIMPLE SWITCHER® 3A Step-Down Voltage Regulator Check for Samples: LM2576, LM2576HV FEATURES DESCRIPTION • The LM2576 series of regulators are monolithic integrated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving 3A load with excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, 12V, 15V, and an adjustable output version. 1 23 • • • • • • • • • • 3.3V, 5V, 12V, 15V, and Adjustable Output Versions Adjustable Version Output Voltage Range,1.23V to 37V (57V for HV Version) ±4% Max Over Line and Load Conditions Specified 3A Output Current Wide Input Voltage Range, 40V Up to 60V for HV Version Requires Only 4 External Components 52 kHz Fixed Frequency Internal Oscillator TTL Shutdown Capability, Low Power Standby Mode High Efficiency Uses Readily Available Standard Inductors Thermal Shutdown and Current Limit Protection P+ Product Enhancement Tested APPLICATIONS • • • • Simple High-Efficiency Step-Down (Buck) Regulator Efficient Pre-Regulator for Linear Regulators On-Card Switching Regulators Positive to Negative Converter (Buck-Boost) Requiring a minimum number of external components, these regulators are simple to use and include internal frequency compensation and a fixedfrequency oscillator. The LM2576 series offers a high-efficiency replacement for popular three-terminal linear regulators. It substantially reduces the size of the heat sink, and in some cases no heat sink is required. A standard series of inductors optimized for use with the LM2576 are available from several different manufacturers. This feature greatly simplifies the design of switch-mode power supplies. Other features include a specified ±4% tolerance on output voltage within specified input voltages and output load conditions, and ±10% on the oscillator frequency. External shutdown is included, featuring 50 μA (typical) standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under fault conditions. TYPICAL APPLICATION (Fixed Output Voltage Versions) Figure 1. 1 2 3 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. SIMPLE SWITCHER is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 1999–2013, Texas Instruments Incorporated LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com Block Diagram 3.3V R2 = 1.7k 5V, R2 = 3.1k 12V, R2 = 8.84k 15V, R2 = 11.3k For ADJ. Version R1 = Open, R2 = 0Ω Patent Pending 2 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ABSOLUTE MAXIMUM RATINGS (1) (2) Maximum Supply Voltage LM2576 45V LM2576HV 63V −0.3V ≤ V ≤ +VIN ON /OFF Pin Input Voltage Output Voltage to Ground −1V (Steady State) Power Dissipation Internally Limited Storage Temperature Range −65°C to +150°C Maximum Junction Temperature 150°C Minimum ESD Rating (C = 100 pF, R = 1.5 kΩ) Lead Temperature (Soldering, 10 Seconds) (1) (2) 2 kV 260°C Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not ensured specific performance limits. For ensured specifications and test conditions, see ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. If Military/Aerospace specified devices are required, please contact the TI Sales Office/ Distributors for availability and specifications. OPERATING RATINGS −40°C ≤ TJ ≤ +125°C Temperature Range LM2576/LM2576HV Supply Voltage LM2576 40V LM2576HV 60V ELECTRICAL CHARACTERISTICS LM2576-3.3, LM2576HV-3.3 Specifications with standard type face are for TJ = 25°C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter LM2576-3.3 LM2576HV-3.3 Conditions Typ Limit (1) Units (Limits) SYSTEM PARAMETERS Test Circuit Figure 21 and Figure 22 (2) VOUT VOUT VOUT η (1) (2) Output Voltage VIN = 12V, ILOAD = 0.5A Circuit of Figure 21 and Figure 22 3.3 Output Voltage LM2576 6V ≤ VIN ≤ 40V, 0.5A ≤ ILOAD ≤ 3A Circuit of Figure 21 and Figure 22 3.3 Output Voltage LM2576HV 6V ≤ VIN ≤ 60V, 0.5A ≤ ILOAD ≤ 3A Circuit of Figure 21 and Figure 22 3.3 Efficiency VIN = 12V, ILOAD = 3A 75 3.234 3.366 V V(Min) V(Max) 3.168/3.135 3.432/3.465 V V(Min) V(Max) 3.168/3.135 3.450/3.482 V V(Min) V(Max) % All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576/LM2576HV is used as shown in Figure 21 and Figure 22, system performance will be as shown in ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 3 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com ELECTRICAL CHARACTERISTICS LM2576-5.0, LM2576HV-5.0 Specifications with standard type face are for TJ = 25°C, and those with Figure 21 and Figure 22 boldface type apply over full Operating Temperature Range. Symbol Parameter LM2576-5.0 LM2576HV-5.0 Conditions Typ Limit (1) Units (Limits) SYSTEM PARAMETERS Figure 21 and Figure 22 (2) VOUT Output Voltage VOUT VOUT η (1) (2) VIN = 12V, ILOAD = 0.5A Circuit of Figure 21 and Figure 22 5.0 Output Voltage LM2576 0.5A ≤ ILOAD ≤ 3A, 8V ≤ VIN ≤ 40V Circuit of Figure 21 and Figure 22 5.0 Output Voltage LM2576HV 0.5A ≤ ILOAD ≤ 3A, 8V ≤ VIN ≤ 60V Circuit of Figure 21 and Figure 22 5.0 Efficiency VIN = 12V, ILOAD = 3A 77 4.900 5.100 V V(Min) V(Max) 4.800/4.750 5.200/5.250 V V(Min) V(Max) 4.800/4.750 5.225/5.275 V V(Min) V(Max) % All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576/LM2576HV is used as shown in Figure 21 and Figure 22, system performance will be as shown in ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. ELECTRICAL CHARACTERISTICS LM2576-12, LM2576HV-12 Specifications with standard type face are for TJ = 25°C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter LM2576-12 LM2576HV-12 Conditions Typ Limit (1) Units (Limits) SYSTEM PARAMETERS Test Circuit Figure 21 and Figure 22 (2) VOUT Output Voltage VIN = 25V, ILOAD = 0.5A Circuit of Figure 21 and Figure 22 12 V 11.76 12.24 VOUT VOUT η (1) (2) 4 Output Voltage LM2576 Output Voltage LM2576HV Efficiency 0.5A ≤ ILOAD ≤ 3A, 15V ≤ VIN ≤ 40V Circuit of Figure 21 and Figure 22 and 12 12 88 V(Min) V(Max) V 11.52/11.40 12.54/12.66 VIN = 15V, ILOAD = 3A V(Max) V 11.52/11.40 12.48/12.60 0.5A ≤ ILOAD ≤ 3A, 15V ≤ VIN ≤ 60V Circuit of Figure 21 and Figure 22 V(Min) V(Min) V(Max) % All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576/LM2576HV is used as shown in Figure 21 and Figure 22, system performance will be as shown in ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 ELECTRICAL CHARACTERISTICS LM2576-15, LM2576HV-15 Specifications with standard type face are for TJ = 25°C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter LM2576-15 LM2576HV-15 Conditions Typ Limit Units (Limits) (1) SYSTEM PARAMETERS Test Circuit Figure 21 and Figure 22 (2) VOUT VOUT VOUT η (1) (2) Output Voltage VIN = 25V, ILOAD = 0.5A Circuit of Figure 21 and Figure 22 15 Output Voltage LM2576 0.5A ≤ ILOAD ≤ 3A, 18V ≤ VIN ≤ 40V Circuit of Figure 21 and Figure 22 15 Output Voltage LM2576HV 0.5A ≤ ILOAD ≤ 3A, 18V ≤ VIN ≤ 60V Circuit of Figure 21 and Figure 22 15 Efficiency VIN = 18V, ILOAD = 3A 88 14.70 15.30 V V(Min) V(Max) 14.40/14.25 15.60/15.75 V V(Min) V(Max) 14.40/14.25 15.68/15.83 V V(Min) V(Max) % All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576/LM2576HV is used as shown in Figure 21 and Figure 22, system performance will be as shown in ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. ELECTRICAL CHARACTERISTICS LM2576-ADJ, LM2576HV-ADJ Specifications with standard type face are for TJ = 25°C, and those with boldface type apply over full Operating Temperature Range. Symbol Parameter Conditions LM2576-ADJ LM2576HV-ADJ Typ Limit (1) Units (Limits) SYSTEM PARAMETERS Test Circuit Figure 21 and Figure 22 (2) VOUT VOUT VOUT η (1) (2) Feedback Voltage VIN = 12V, ILOAD = 0.5A VOUT = 5V, Circuit of Figure 21 and Figure 22 1.230 Feedback Voltage LM2576 0.5A ≤ ILOAD ≤ 3A, 8V ≤ VIN ≤ 40V VOUT = 5V, Circuit of Figure 21 and Figure 22 1.230 Feedback Voltage LM2576HV 0.5A ≤ ILOAD ≤ 3A, 8V ≤ VIN ≤ 60V VOUT = 5V, Circuit of Figure 21 and Figure 22 1.230 Efficiency VIN = 12V, ILOAD = 3A, VOUT = 5V 1.217 1.243 V V(Min) V(Max) 1.193/1.180 1.267/1.280 V V(Min) V(Max) 1.193/1.180 1.273/1.286 V V(Min) V(Max) 77 % All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2576/LM2576HV is used as shown in Figure 21 and Figure 22, system performance will be as shown in ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 5 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com ELECTRICAL CHARACTERISTICS ALL OUTPUT VOLTAGE VERSIONS Specifications with standard type face are for TJ = 25°C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, VIN = 12V for the 3.3V, 5V, and Adjustable version, VIN = 25V for the 12V version, and VIN = 30V for the 15V version. ILOAD = 500 mA. Symbol Parameter LM2576-XX LM2576HV-XX Conditions Typ Limit (1) Units (Limits) DEVICE PARAMETERS Ib Feedback Bias Current VOUT = 5V (Adjustable Version Only) fO Oscillator Frequency See VSAT DC Max Duty Cycle (ON) ICL Current Limit IL Output Leakage Current IQ Quiescent Current ISTBY θJA θJA θJC θJA Saturation Voltage IOUT = 3A See See 100/500 nA 47/42 58/63 kHz kHz (Min) kHz (Max) 1.8/2.0 V V(Max) 93 % %(Min) 4.2/3.5 6.9/7.5 A A(Min) A(Max) 52 (3) 1.4 (4) 98 (3) (2) Output = 0V Output = −1V Output = −1V See 50 (2) 5.8 2 (5) (6) (5) Standby Quiescent Current ON /OFF Pin = 5V (OFF) Thermal Resistance T Package, Junction to Ambient T Package, Junction to Ambient T Package, Junction to Case S Package, Junction to Ambient 30 mA(Max) mA mA(Max) 10 mA mA(Max) 200 μA μA(Max) 7.5 5 50 (7) (8) 65 45 2 50 (9) °C/W ON /OFF CONTROL Test Circuit Figure 21 and Figure 22 VIH VIL IIH ON /OFF Pin Logic Input Level VOUT = 0V 1.4 2.2/2.4 V(Min) VOUT = Nominal Output Voltage 1.2 1.0/0.8 V(Max) ON /OFF Pin Input Current ON /OFF Pin = 5V (OFF) 12 30 μA μA(Max) 10 μA μA(Max) IIL (1) (2) (3) (4) (5) (6) (7) (8) (9) 6 ON /OFF Pin = 0V (ON) 0 All limits specified at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100% production tested. All limits at temperature extremes are specified via correlation using standard Statistical Quality Control (SQC) methods. The oscillator frequency reduces to approximately 11 kHz in the event of an output short or an overload which causes the regulated output voltage to drop approximately 40% from the nominal output voltage. This self protection feature lowers the average power dissipation of the IC by lowering the minimum duty cycle from 5% down to approximately 2%. Output pin sourcing current. No diode, inductor or capacitor connected to output. Feedback pin removed from output and connected to 0V. Feedback pin removed from output and connected to +12V for the Adjustable, 3.3V, and 5V versions, and +25V for the 12V and 15V versions, to force the output transistor OFF. VIN = 40V (60V for high voltage version). Junction to ambient thermal resistance (no external heat sink) for the 5 lead TO-220 package mounted vertically, with ½ inch leads in a socket, or on a PC board with minimum copper area. Junction to ambient thermal resistance (no external heat sink) for the 5 lead TO-220 package mounted vertically, with ¼ inch leads soldered to a PC board containing approximately 4 square inches of copper area surrounding the leads. If the DDPAK/TO-263 package is used, the thermal resistance can be reduced by increasing the PC board copper area thermally connected to the package. Using 0.5 square inches of copper area, θJA is 50°C/W, with 1 square inch of copper area, θJA is 37°C/W, and with 1.6 or more square inches of copper area, θJA is 32°C/W. Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 TYPICAL PERFORMANCE CHARACTERISTICS (Circuit of Figure 21 and Figure 22) Normalized Output Voltage Line Regulation Figure 2. Figure 3. Dropout Voltage Current Limit Figure 4. Figure 5. Quiescent Current Standby Quiescent Current Figure 6. Figure 7. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 7 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com TYPICAL PERFORMANCE CHARACTERISTICS (continued) (Circuit of Figure 21 and Figure 22) 8 Oscillator Frequency Switch Saturation Voltage Figure 8. Figure 9. Efficiency Minimum Operating Voltage Figure 10. Figure 11. Quiescent Current vs Duty Cycle Feedback Voltage vs Duty Cycle Figure 12. Figure 13. Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 TYPICAL PERFORMANCE CHARACTERISTICS (continued) (Circuit of Figure 21 and Figure 22) Minimum Operating Voltage Quiescent Current vs Duty Cycle Figure 14. Figure 15. Feedback Voltage vs Duty Cycle Feedback Pin Current Figure 16. Figure 17. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 9 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com TYPICAL PERFORMANCE CHARACTERISTICS (continued) (Circuit of Figure 21 and Figure 22) Maximum Power Dissipation (DDPAK/TO-263) Switching Waveforms If the DDPAK/TO-263 package is used, the thermal resistance can be reduced by increasing the PC board copper area thermally connected to the package. Using 0.5 square inches of copper area, θJA is 50°C/W, with 1 square inch of copper area, θJA is 37°C/W, and with 1.6 or more square inches of copper area, θJA is 32°C/W. Figure 18. VOUT = 15V A: Output Pin Voltage, 50V/div B: Output Pin Current, 2A/div C: Inductor Current, 2A/div D: Output Ripple Voltage, 50 mV/div, AC-Coupled Horizontal Time Base: 5 μs/div Figure 19. Load Transient Response Figure 20. 10 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 TEST CIRCUIT AND LAYOUT GUIDELINES As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance generate voltage transients which can cause problems. For minimal inductance and ground loops, the length of the leads indicated by heavy lines should be kept as short as possible. Single-point grounding (as indicated) or ground plane construction should be used for best results. When using the Adjustable version, physically locate the programming resistors near the regulator, to keep the sensitive feedback wiring short. CIN — 100 μF, 75V, Aluminum Electrolytic COUT — 1000 μF, 25V, Aluminum Electrolytic D1 — Schottky, MBR360 L1 — 100 μH, Pulse Eng. PE-92108 R1 — 2k, 0.1% R2 — 6.12k, 0.1% Figure 21. Fixed Output Voltage Versions where VREF = 1.23V, R1 between 1k and 5k Figure 22. Adjustable Output Voltage Version Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 11 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com LM2576 Series Buck Regulator Design Procedure PROCEDURE (Fixed Output Voltage Versions) EXAMPLE (Fixed Output Voltage Versions) Given: VOUT = Regulated Output Voltage (3.3V, 5V, 12V, or 15V) VIN(Max) = Maximum Input Voltage ILOAD(Max) = Maximum Load Current Given: VOUT = 5V VIN(Max) = 15V ILOAD(Max) = 3A 1. Inductor Selection (L1) A. Select the correct Inductor value selection guide from Figure 23, Figure 24, Figure 25, or Figure 26. (Output voltages of 3.3V, 5V, 12V or 15V respectively). For other output voltages, see the design procedure for the adjustable version. B. From the inductor value selection guide, identify the inductance region intersected by VIN(Max) and ILOAD(Max), and note the inductor code for that region. C. Identify the inductor value from the inductor code, and select an appropriate inductor from the table shown in Figure 23. Part numbers are listed for three inductor manufacturers. The inductor chosen must be rated for operation at the LM2576 switching frequency (52 kHz) and for a current rating of 1.15 × ILOAD. For additional inductor information, see INDUCTOR SELECTION. 1. Inductor Selection (L1) A. Use the selection guide shown in Figure 24. B. From the selection guide, the inductance area intersected by the 15V line and 3A line is L100. C. Inductor value required is 100 μH. From the table in Figure 23. Choose AIE 415-0930, Pulse Engineering PE92108, or Renco RL2444. 2. Output Capacitor Selection (COUT) 2. Output Capacitor Selection (COUT) A. The value of the output capacitor together with the inductor A. COUT = 680 μF to 2000 μF standard aluminum electrolytic. defines the dominate pole-pair of the switching regulator loop. For B.Capacitor voltage rating = 20V. stable operation and an acceptable output ripple voltage, (approximately 1% of the output voltage) a value between 100 μF and 470 μF is recommended. B. The capacitor's voltage rating should be at least 1.5 times greater than the output voltage. For a 5V regulator, a rating of at least 8V is appropriate, and a 10V or 15V rating is recommended. Higher voltage electrolytic capacitors generally have lower ESR numbers, and for this reason it may be necessary to select a capacitor rated for a higher voltage than would normally be needed. 3. Catch Diode Selection (D1) A.The catch-diode current rating must be at least 1.2 times greater than the maximum load current. Also, if the power supply design must withstand a continuous output short, the diode should have a current rating equal to the maximum current limit of the LM2576. The most stressful condition for this diode is an overload or shorted output condition. B. The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage. 3. Catch Diode Selection (D1) A.For this example, a 3A current rating is adequate. B. Use a 20V 1N5823 or SR302 Schottky diode, or any of the suggested fast-recovery diodes shown in Table 1. 4. Input Capacitor (CIN) 4. Input Capacitor (CIN) An aluminum or tantalum electrolytic bypass capacitor located close A 100 μF, 25V aluminum electrolytic capacitor located near the input to the regulator is needed for stable operation. and ground pins provides sufficient bypassing. 12 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 INDUCTOR VALUE SELECTION GUIDES (For Continuous Mode Operation) Figure 23. LM2576(HV)-3.3 Figure 24. LM2576(HV)-5.0 Figure 25. LM2576(HV)-12 Figure 26. LM2576(HV)-15 Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 13 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com (For Continuous Mode Operation) Figure 27. LM2576(HV)-ADJ PROCEDURE (Adjustable Output Voltage Versions) Given: VOUT = Regulated Output Voltage VIN(Max) = Maximum Input Voltage ILOAD(Max) = Maximum Load Current F = Switching Frequency (Fixed at 52 kHz) EXAMPLE (Adjustable Output Voltage Versions) Given: VOUT = 10V VIN(Max) = 25V ILOAD(Max) = 3A F = 52 kHz 1. Programming Output Voltage (Selecting R1 and R2, as shown 1. Programming Output Voltage(Selecting R1 and R2) in Figure 21 and Figure 22) Use the following formula to select the appropriate resistor values. R1 can be between 1k and 5k. (For best temperature coefficient and R2 = 1k (8.13 − 1) = 7.13k, closest 1% value is 7.15k stability with time, use 1% metal film resistors) 14 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 (For Continuous Mode Operation) PROCEDURE (Adjustable Output Voltage Versions) EXAMPLE (Adjustable Output Voltage Versions) 2. Inductor Selection (L1) 2. Inductor Selection (L1) A. Calculate the inductor Volt • microsecond constant, E • T (V • μs), A. Calculate E • T (V • μs) from the following formula: B. Use the E • T value from the previous formula and match it with the E • T number on the vertical axis of the Inductor Value Selection Guide shown in Figure 27. C. On the horizontal axis, select the maximum load current. D. Identify the inductance region intersected by the E • T value and the maximum load current value, and note the inductor code for that region. E. Identify the inductor value from the inductor code, and select an appropriate inductor from the table shown in Table 2. Part numbers are listed for three inductor manufacturers. The inductor chosen must be rated for operation at the LM2576 switching frequency (52 kHz) and for a current rating of 1.15 × ILOAD. For additional inductor information, see INDUCTOR SELECTION. B. E • T = 115 V • μs C. ILOAD(Max) = 3A D. Inductance Region = H150 E. Inductor Value = 150 μH Choose from AIEpart #415-0936Pulse Engineering part #PE-531115, or Renco part #RL2445. 3. Output Capacitor Selection (COUT) 3. Output Capacitor Selection (COUT) A. The value of the output capacitor together with the inductor defines the dominate pole-pair of the switching regulator loop. For stable operation, the capacitor must satisfy the following However, for acceptable output ripple voltage select requirement: COUT ≥ 680 μF COUT = 680 μF electrolytic capacitor The above formula yields capacitor values between 10 μF and 2200 μF that will satisfy the loop requirements for stable operation. But to achieve an acceptable output ripple voltage, (approximately 1% of the output voltage) and transient response, the output capacitor may need to be several times larger than the above formula yields. B. The capacitor's voltage rating should be at last 1.5 times greater than the output voltage. For a 10V regulator, a rating of at least 15V or more is recommended. Higher voltage electrolytic capacitors generally have lower ESR numbers, and for this reason it may be necessary to select a capacitor rate for a higher voltage than would normally be needed. 4. Catch Diode Selection (D1) A. The catch-diode current rating must be at least 1.2 times greater than the maximum load current. Also, if the power supply design must withstand a continuous output short, the diode should have a current rating equal to the maximum current limit of the LM2576. The most stressful condition for this diode is an overload or shorted output. See Table 1. B. The reverse voltage rating of the diode should be at least 1.25 times the maximum input voltage. 4. Catch Diode Selection (D1) A. For this example, a 3.3A current rating is adequate. B. Use a 30V 31DQ03 Schottky diode, or any of the suggested fastrecovery diodes in Table 1. 5. Input Capacitor (CIN) 5. Input Capacitor (CIN) An aluminum or tantalum electrolytic bypass capacitor located close A 100 μF aluminum electrolytic capacitor located near the input and to the regulator is needed for stable operation. ground pins provides sufficient bypassing. To further simplify the buck regulator design procedure, TI is making available computer design software to be used with the SIMPLE SWITCHER line of switching regulators. Switchers Made Simple (Version 3.3) is available on a (3½″) diskette for IBM compatible computers from a TI office in your area. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 15 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com Table 1. Diode Selection Guide Schottky VR 20V 3A Fast Recovery 4A–6A 1N5820 3A 4A–6A The following diodes are all rated to 100V 31DF1 HER302 The following diodes are all rated to 100V 50WF10 MUR410 HER602 1N5823 MBR320P SR302 30V 1N5821 50WQ03 MBR330 1N5824 31DQ03 SR303 40V 1N5822 MBR340 MBR340 50WQ04 31DQ04 1N5825 SR304 50V MBR350 50WQ05 31DQ05 SR305 60V MBR360 50WR06 DQ06 50SQ060 SR306 Table 2. Inductor Selection by Manufacturer's Part Number Inductor Code Inductor Value Schott (1) Pulse Eng. (2) Renco (3) L47 47 μH 671 26980 PE-53112 RL2442 L68 68 μH 671 26990 PE-92114 RL2443 L100 100 μH 671 27000 PE-92108 RL2444 L150 150 μH 671 27010 PE-53113 RL1954 L220 220 μH 671 27020 PE-52626 RL1953 L330 330 μH 671 27030 PE-52627 RL1952 L470 470 μH 671 27040 PE-53114 RL1951 L680 680 μH 671 27050 PE-52629 RL1950 H150 150 μH 671 27060 PE-53115 RL2445 H220 220 μH 671 27070 PE-53116 RL2446 H330 330 μH 671 27080 PE-53117 RL2447 H470 470 μH 671 27090 PE-53118 RL1961 H680 680 μH 671 27100 PE-53119 RL1960 H1000 1000 μH 671 27110 PE-53120 RL1959 H1500 1500 μH 671 27120 PE-53121 RL1958 H2200 2200 μH 671 27130 PE-53122 RL2448 (1) (2) (3) 16 Schott Corporation, (612) 475-1173, 1000 Parkers Lake Road, Wayzata, MN 55391. Pulse Engineering, (619) 674-8100, P.O. Box 12235, San Diego, CA 92112. Renco Electronics Incorporated, (516) 586-5566, 60 Jeffryn Blvd. East, Deer Park, NY 11729. Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 APPLICATION HINTS INPUT CAPACITOR (CIN) To maintain stability, the regulator input pin must be bypassed with at least a 100 μF electrolytic capacitor. The capacitor's leads must be kept short, and located near the regulator. If the operating temperature range includes temperatures below −25°C, the input capacitor value may need to be larger. With most electrolytic capacitors, the capacitance value decreases and the ESR increases with lower temperatures and age. Paralleling a ceramic or solid tantalum capacitor will increase the regulator stability at cold temperatures. For maximum capacitor operating lifetime, the capacitor's RMS ripple current rating should be greater than (1) INDUCTOR SELECTION All switching regulators have two basic modes of operation: continuous and discontinuous. The difference between the two types relates to the inductor current, whether it is flowing continuously, or if it drops to zero for a period of time in the normal switching cycle. Each mode has distinctively different operating characteristics, which can affect the regulator performance and requirements. The LM2576 (or any of the SIMPLE SWITCHER family) can be used for both continuous and discontinuous modes of operation. The inductor value selection guides in Figure 23 through Figure 27 were designed for buck regulator designs of the continuous inductor current type. When using inductor values shown in the inductor selection guide, the peak-to-peak inductor ripple current will be approximately 20% to 30% of the maximum DC current. With relatively heavy load currents, the circuit operates in the continuous mode (inductor current always flowing), but under light load conditions, the circuit will be forced to the discontinuous mode (inductor current falls to zero for a period of time). This discontinuous mode of operation is perfectly acceptable. For light loads (less than approximately 300 mA) it may be desirable to operate the regulator in the discontinuous mode, primarily because of the lower inductor values required for the discontinuous mode. The selection guide chooses inductor values suitable for continuous mode operation, but if the inductor value chosen is prohibitively high, the designer should investigate the possibility of discontinuous operation. The computer design software Switchers Made Simple will provide all component values for discontinuous (as well as continuous) mode of operation. Inductors are available in different styles such as pot core, toriod, E-frame, bobbin core, and so on, as well as different core materials, such as ferrites and powdered iron. The least expensive, the bobbin core type, consists of wire wrapped on a ferrite rod core. This type of construction makes for an inexpensive inductor, but since the magnetic flux is not completely contained within the core, it generates more electromagnetic interference (EMI). This EMI can cause problems in sensitive circuits, or can give incorrect scope readings because of induced voltages in the scope probe. The inductors listed in the selection chart include ferrite pot core construction for AIE, powdered iron toroid for Pulse Engineering, and ferrite bobbin core for Renco. An inductor should not be operated beyond its maximum rated current because it may saturate. When an inductor begins to saturate, the inductance decreases rapidly and the inductor begins to look mainly resistive (the DC resistance of the winding). This will cause the switch current to rise very rapidly. Different inductor types have different saturation characteristics, and this should be kept in mind when selecting an inductor. The inductor manufacturer's data sheets include current and energy limits to avoid inductor saturation. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 17 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com INDUCTOR RIPPLE CURRENT When the switcher is operating in the continuous mode, the inductor current waveform ranges from a triangular to a sawtooth type of waveform (depending on the input voltage). For a given input voltage and output voltage, the peak-to-peak amplitude of this inductor current waveform remains constant. As the load current rises or falls, the entire sawtooth current waveform also rises or falls. The average DC value of this waveform is equal to the DC load current (in the buck regulator configuration). If the load current drops to a low enough level, the bottom of the sawtooth current waveform will reach zero, and the switcher will change to a discontinuous mode of operation. This is a perfectly acceptable mode of operation. Any buck switching regulator (no matter how large the inductor value is) will be forced to run discontinuous if the load current is light enough. OUTPUT CAPACITOR An output capacitor is required to filter the output voltage and is needed for loop stability. The capacitor should be located near the LM2576 using short pc board traces. Standard aluminum electrolytics are usually adequate, but low ESR types are recommended for low output ripple voltage and good stability. The ESR of a capacitor depends on many factors, some which are: the value, the voltage rating, physical size and the type of construction. In general, low value or low voltage (less than 12V) electrolytic capacitors usually have higher ESR numbers. The amount of output ripple voltage is primarily a function of the ESR (Equivalent Series Resistance) of the output capacitor and the amplitude of the inductor ripple current (ΔIIND). See INDUCTOR RIPPLE CURRENT. The lower capacitor values (220 μF–1000 μF) will allow typically 50 mV to 150 mV of output ripple voltage, while larger-value capacitors will reduce the ripple to approximately 20 mV to 50 mV. Output Ripple Voltage = (ΔIIND) (ESR of COUT) (2) To further reduce the output ripple voltage, several standard electrolytic capacitors may be paralleled, or a higher-grade capacitor may be used. Such capacitors are often called “high-frequency,” “low-inductance,” or “low-ESR.” These will reduce the output ripple to 10 mV or 20 mV. However, when operating in the continuous mode, reducing the ESR below 0.03Ω can cause instability in the regulator. Tantalum capacitors can have a very low ESR, and should be carefully evaluated if it is the only output capacitor. Because of their good low temperature characteristics, a tantalum can be used in parallel with aluminum electrolytics, with the tantalum making up 10% or 20% of the total capacitance. The capacitor's ripple current rating at 52 kHz should be at least 50% higher than the peak-to-peak inductor ripple current. CATCH DIODE Buck regulators require a diode to provide a return path for the inductor current when the switch is off. This diode should be located close to the LM2576 using short leads and short printed circuit traces. Because of their fast switching speed and low forward voltage drop, Schottky diodes provide the best efficiency, especially in low output voltage switching regulators (less than 5V). Fast-Recovery, High-Efficiency, or Ultra-Fast Recovery diodes are also suitable, but some types with an abrupt turn-off characteristic may cause instability and EMI problems. A fast-recovery diode with soft recovery characteristics is a better choice. Standard 60 Hz diodes (e.g., 1N4001 or 1N5400, and so on) are also not suitable. See Table 1 for Schottky and “soft” fast-recovery diode selection guide. OUTPUT VOLTAGE RIPPLE AND TRANSIENTS The output voltage of a switching power supply will contain a sawtooth ripple voltage at the switcher frequency, typically about 1% of the output voltage, and may also contain short voltage spikes at the peaks of the sawtooth waveform. The output ripple voltage is due mainly to the inductor sawtooth ripple current multiplied by the ESR of the output capacitor. (See INDUCTOR SELECTION) 18 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 The voltage spikes are present because of the the fast switching action of the output switch, and the parasitic inductance of the output filter capacitor. To minimize these voltage spikes, special low inductance capacitors can be used, and their lead lengths must be kept short. Wiring inductance, stray capacitance, as well as the scope probe used to evaluate these transients, all contribute to the amplitude of these spikes. An additional small LC filter (20 μH & 100 μF) can be added to the output (as shown in Figure 33) to further reduce the amount of output ripple and transients. A 10 × reduction in output ripple voltage and transients is possible with this filter. FEEDBACK CONNECTION The LM2576 (fixed voltage versions) feedback pin must be wired to the output voltage point of the switching power supply. When using the adjustable version, physically locate both output voltage programming resistors near the LM2576 to avoid picking up unwanted noise. Avoid using resistors greater than 100 kΩ because of the increased chance of noise pickup. ON /OFF INPUT For normal operation, the ON /OFF pin should be grounded or driven with a low-level TTL voltage (typically below 1.6V). To put the regulator into standby mode, drive this pin with a high-level TTL or CMOS signal. The ON /OFF pin can be safely pulled up to +VIN without a resistor in series with it. The ON /OFF pin should not be left open. GROUNDING To maintain output voltage stability, the power ground connections must be low-impedance (see Figure 21 and Figure 22). For the 5-lead TO-220 and DDPAK/TO-263 style package, both the tab and pin 3 are ground and either connection may be used, as they are both part of the same copper lead frame. HEAT SINK/THERMAL CONSIDERATIONS In many cases, only a small heat sink is required to keep the LM2576 junction temperature within the allowed operating range. For each application, to determine whether or not a heat sink will be required, the following must be identified: 1. Maximum ambient temperature (in the application). 2. Maximum regulator power dissipation (in application). 3. Maximum allowed junction temperature (125°C for the LM2576). For a safe, conservative design, a temperature approximately 15°C cooler than the maximum temperatures should be selected. 4. LM2576 package thermal resistances θJA and θJC. Total power dissipated by the LM2576 can be estimated as follows: PD = (VIN)(IQ) + (VO/VIN)(ILOAD)(VSAT) where • • • IQ (quiescent current) and VSAT can be found in TYPICAL PERFORMANCE CHARACTERISTICS shown previously, VIN is the applied minimum input voltage, VO is the regulated output voltage, and ILOAD is the load current. (3) The dynamic losses during turn-on and turn-off are negligible if a Schottky type catch diode is used. When no heat sink is used, the junction temperature rise can be determined by the following: ΔTJ = (PD) (θJA) (4) To arrive at the actual operating junction temperature, add the junction temperature rise to the maximum ambient temperature. TJ = ΔTJ + TA (5) If the actual operating junction temperature is greater than the selected safe operating junction temperature determined in step 3, then a heat sink is required. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 19 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com When using a heat sink, the junction temperature rise can be determined by the following: ΔTJ = (PD) (θJC + θinterface + θHeat sink) (6) The operating junction temperature will be: TJ = TA + ΔTJ (7) As in Equation 14, if the actual operating junction temperature is greater than the selected safe operating junction temperature, then a larger heat sink is required (one that has a lower thermal resistance). Included on the Switcher Made Simple design software is a more precise (non-linear) thermal model that can be used to determine junction temperature with different input-output parameters or different component values. It can also calculate the heat sink thermal resistance required to maintain the regulators junction temperature below the maximum operating temperature. Additional Applications INVERTING REGULATOR Figure 28 shows a LM2576-12 in a buck-boost configuration to generate a negative 12V output from a positive input voltage. This circuit bootstraps the regulator's ground pin to the negative output voltage, then by grounding the feedback pin, the regulator senses the inverted output voltage and regulates it to −12V. For an input voltage of 12V or more, the maximum available output current in this configuration is approximately 700 mA. At lighter loads, the minimum input voltage required drops to approximately 4.7V. The switch currents in this buck-boost configuration are higher than in the standard buck-mode design, thus lowering the available output current. Also, the start-up input current of the buck-boost converter is higher than the standard buck-mode regulator, and this may overload an input power source with a current limit less than 5A. Using a delayed turn-on or an undervoltage lockout circuit (described in NEGATIVE BOOST REGULATOR) would allow the input voltage to rise to a high enough level before the switcher would be allowed to turn on. Because of the structural differences between the buck and the buck-boost regulator topologies, the buck regulator design procedure section can not be used to select the inductor or the output capacitor. The recommended range of inductor values for the buck-boost design is between 68 μH and 220 μH, and the output capacitor values must be larger than what is normally required for buck designs. Low input voltages or high output currents require a large value output capacitor (in the thousands of micro Farads). The peak inductor current, which is the same as the peak switch current, can be calculated from the following formula: where • fosc = 52 kHz (8) Under normal continuous inductor current operating conditions, the minimum VIN represents the worst case. Select an inductor that is rated for the peak current anticipated. Figure 28. Inverting Buck-Boost Develops −12V 20 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 Also, the maximum voltage appearing across the regulator is the absolute sum of the input and output voltage. For a −12V output, the maximum input voltage for the LM2576 is +28V, or +48V for the LM2576HV. The Switchers Made Simple (version 3.0) design software can be used to determine the feasibility of regulator designs using different topologies, different input-output parameters, different components, and so on. NEGATIVE BOOST REGULATOR Another variation on the buck-boost topology is the negative boost configuration. The circuit in Figure 29 accepts an input voltage ranging from −5V to −12V and provides a regulated −12V output. Input voltages greater than −12V will cause the output to rise above −12V, but will not damage the regulator. Feedback VIN LM2576-12 1 + 4 Output LOW ESR 2 + 3 GND CIN 5 ON/OFF COUT 2200 PF 1N5820 100 PF VOUT = -12V 100 PH -VIN -5V to -12V Typical Load Current 400 mA for VIN = −5.2V 750 mA for VIN = −7V Heat sink may be required. Figure 29. Negative Boost Because of the boosting function of this type of regulator, the switch current is relatively high, especially at low input voltages. Output load current limitations are a result of the maximum current rating of the switch. Also, boost regulators can not provide current limiting load protection in the event of a shorted load, so some other means (such as a fuse) may be necessary. UNDERVOLTAGE LOCKOUT In some applications it is desirable to keep the regulator off until the input voltage reaches a certain threshold. An undervoltage lockout circuit which accomplishes this task is shown in Figure 30, while Figure 31 shows the same circuit applied to a buck-boost configuration. These circuits keep the regulator off until the input voltage reaches a predetermined level. VTH ≈ VZ1 + 2VBE(Q1) Complete circuit not shown. Figure 30. Undervoltage Lockout for Buck Circuit Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 21 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com Complete circuit not shown (see Figure 28). Figure 31. Undervoltage Lockout for Buck-Boost Circuit DELAYED STARTUP The ON /OFF pin can be used to provide a delayed startup feature as shown in Figure 32. With an input voltage of 20V and for the part values shown, the circuit provides approximately 10 ms of delay time before the circuit begins switching. Increasing the RC time constant can provide longer delay times. But excessively large RC time constants can cause problems with input voltages that are high in 60 Hz or 120 Hz ripple, by coupling the ripple into the ON /OFF pin. ADJUSTABLE OUTPUT, LOW-RIPPLE POWER SUPPLY A 3A power supply that features an adjustable output voltage is shown in Figure 33. An additional L-C filter that reduces the output ripple by a factor of 10 or more is included in this circuit. Complete circuit not shown. Figure 32. Delayed Startup Figure 33. 1.2V to 55V Adjustable 3A Power Supply with Low Output Ripple 22 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 DEFINITION OF TERMS BUCK REGULATOR A switching regulator topology in which a higher voltage is converted to a lower voltage. Also known as a step-down switching regulator. BUCK-BOOST REGULATOR A switching regulator topology in which a positive voltage is converted to a negative voltage without a transformer. DUTY CYCLE (D) Ratio of the output switch's on-time to the oscillator period. (9) CATCH DIODE OR CURRENT STEERING DIODE The diode which provides a return path for the load current when the LM2576 switch is OFF. EFFICIENCY (η) The proportion of input power actually delivered to the load. (10) CAPACITOR EQUIVALENT SERIES RESISTANCE (ESR) The purely resistive component of a real capacitor's impedance (see Figure 34). It causes power loss resulting in capacitor heating, which directly affects the capacitor's operating lifetime. When used as a switching regulator output filter, higher ESR values result in higher output ripple voltages. Figure 34. Simple Model of a Real Capacitor Most standard aluminum electrolytic capacitors in the 100 μF–1000 μF range have 0.5Ω to 0.1Ω ESR. Higher-grade capacitors (“low-ESR”, “high-frequency”, or “low-inductance”) in the 100 μF–1000 μF range generally have ESR of less than 0.15Ω. EQUIVALENT SERIES INDUCTANCE (ESL) The pure inductance component of a capacitor (see Figure 34). The amount of inductance is determined to a large extent on the capacitor's construction. In a buck regulator, this unwanted inductance causes voltage spikes to appear on the output. OUTPUT RIPPLE VOLTAGE The AC component of the switching regulator's output voltage. It is usually dominated by the output capacitor's ESR multiplied by the inductor's ripple current (ΔIIND). The peak-topeak value of this sawtooth ripple current can be determined by reading the INDUCTOR RIPPLE CURRENT section. CAPACITOR RIPPLE CURRENT RMS value of the maximum allowable alternating current at which a capacitor can be operated continuously at a specified temperature. STANDBY QUIESCENT CURRENT (ISTBY) Supply current required by the LM2576 when in the standby mode (ON /OFF pin is driven to TTL-high voltage, thus turning the output switch OFF). INDUCTOR RIPPLE CURRENT (ΔIIND) The peak-to-peak value of the inductor current waveform, typically a sawtooth waveform when the regulator is operating in the continuous mode (vs. discontinuous mode). CONTINUOUS/DISCONTINUOUS MODE OPERATION Relates to the inductor current. In the continuous mode, the inductor current is always flowing and never drops to zero, vs. the discontinuous mode, where the inductor current drops to zero for a period of time in the normal switching cycle. INDUCTOR SATURATION The condition which exists when an inductor cannot hold any more magnetic flux. When an inductor saturates, the inductor appears less inductive and the resistive component dominates. Inductor current is then limited only by the DC resistance of the wire and the available source current. OPERATING VOLT MICROSECOND CONSTANT (E•Top) The product (in VoIt•μs) of the voltage applied to the inductor and the time the voltage is applied. This E•Top constant is a measure of the energy handling capability of an inductor and is dependent upon the type of core, the core area, the number of turns, and the duty cycle. Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 23 LM2576, LM2576HV SNVS107C – JUNE 1999 – REVISED APRIL 2013 www.ti.com Connection Diagrams (XX indicates output voltage option.) Top View Figure 35. Straight Leads 5-Lead TO-220 (T) Package LM2576T-XX or LM2576HVT-XX See Package Number KC0005A Top View Figure 36. DDPAK/TO-263 (S) Package 5-Lead Surface-Mount Package LM2576S-XX or LM2576HVS-XX See Package Number KTT0005B LM2576SX-XX or LM2576HVSX-XX See Package Number KTT0005B Top View Figure 37. Bent, Staggered Leads 5-Lead TO-220 (T) Package LM2576T-XX Flow LB03 or LM2576HVT-XX Flow LB03 See Package Number NDH0005D 24 Submit Documentation Feedback Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV LM2576, LM2576HV www.ti.com SNVS107C – JUNE 1999 – REVISED APRIL 2013 REVISION HISTORY Changes from Revision B (April 2013) to Revision C • Page Changed layout of National Data Sheet to TI format .......................................................................................................... 24 Copyright © 1999–2013, Texas Instruments Incorporated Product Folder Links: LM2576 LM2576HV Submit Documentation Feedback 25 PACKAGE OPTION ADDENDUM www.ti.com 4-Jun-2013 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) LM2576HVS-12 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576 HVS-12 P+ LM2576HVS-12/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-12 P+ LM2576HVS-3.3 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576 HVS-3.3 P+ LM2576HVS-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-3.3 P+ LM2576HVS-5.0 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576 HVS-5.0 P+ LM2576HVS-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-5.0 P+ LM2576HVS-ADJ ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576 HVS-ADJ P+ LM2576HVS-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-ADJ P+ LM2576HVSX-12 ACTIVE DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2576 HVS-12 P+ LM2576HVSX-12/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-12 P+ LM2576HVSX-3.3 ACTIVE DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2576 HVS-3.3 P+ LM2576HVSX-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-3.3 P+ LM2576HVSX-5.0 ACTIVE DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2576 HVS-5.0 P+ LM2576HVSX-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-5.0 P+ LM2576HVSX-ADJ ACTIVE DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2576 HVS-ADJ P+ LM2576HVSX-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576 HVS-ADJ P+ LM2576HVT-12 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576HVT -12 P+ Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 4-Jun-2013 Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) LM2576HVT-12/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576HVT-12/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576HVT -12 P+ LM2576HVT-15 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576HVT -15 P+ LM2576HVT-15/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576HVT -15 P+ LM2576HVT-15/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576HVT -15 P+ LM2576HVT-15/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576HVT -15 P+ LM2576HVT-5.0 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576HVT -5.0 P+ LM2576HVT-5.0/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576HVT -5.0 P+ LM2576HVT-5.0/LF02 ACTIVE TO-220 NEB 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576HVT -5.0 P+ LM2576HVT-5.0/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576HVT -5.0 P+ LM2576HVT-5.0/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576HVT -5.0 P+ LM2576HVT-ADJ ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576HVT -ADJ P+ LM2576HVT-ADJ/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576HVT -ADJ P+ LM2576HVT-ADJ/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576HVT -ADJ P+ LM2576HVT-ADJ/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576HVT -ADJ P+ LM2576S-12 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576S -12 P+ LM2576S-12/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -12 P+ LM2576S-3.3 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576S -3.3 P+ Addendum-Page 2 LM2576HVT -12 P+ Samples PACKAGE OPTION ADDENDUM www.ti.com 4-Jun-2013 Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) LM2576S-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -3.3 P+ LM2576S-5.0 ACTIVE DDPAK/ TO-263 KTT 5 45 TBD Call TI Call TI -40 to 125 LM2576S -5.0 P+ LM2576S-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -5.0 P+ LM2576S-ADJ ACTIVE DDPAK/ TO-263 KTT 5 TBD Call TI Call TI -40 to 125 LM2576S -ADJ P+ LM2576S-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 45 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -ADJ P+ LM2576SX-3.3 ACTIVE DDPAK/ TO-263 KTT 5 500 TBD Call TI Call TI -40 to 125 LM2576S -3.3 P+ LM2576SX-3.3/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -3.3 P+ LM2576SX-5.0/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -5.0 P+ LM2576SX-ADJ/NOPB ACTIVE DDPAK/ TO-263 KTT 5 500 Pb-Free (RoHS Exempt) CU SN Level-3-245C-168 HR -40 to 125 LM2576S -ADJ P+ LM2576T-12 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576T -12 P+ LM2576T-12/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576T -12 P+ LM2576T-12/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -12 P+ LM2576T-12/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576T -12 P+ LM2576T-15 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576T -15 P+ LM2576T-15/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T-15/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576T -15 P+ LM2576T-3.3 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576T -3.3 P+ LM2576T-3.3/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI Addendum-Page 3 LM2576T -15 P+ LM2576T -3.3 P+ Samples PACKAGE OPTION ADDENDUM www.ti.com 4-Jun-2013 Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) LM2576T-3.3/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -3.3 P+ LM2576T-3.3/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576T -3.3 P+ LM2576T-5.0 ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576T -5.0 P+ LM2576T-5.0/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576T -5.0 P+ LM2576T-5.0/LF02 ACTIVE TO-220 NEB 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -5.0 P+ LM2576T-5.0/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -5.0 P+ LM2576T-5.0/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576T -5.0 P+ LM2576T-ADJ ACTIVE TO-220 KC 5 45 TBD Call TI Call TI -40 to 125 LM2576T -ADJ P+ LM2576T-ADJ/LB03 ACTIVE TO-220 NDH 5 45 TBD Call TI Call TI LM2576T -ADJ P+ LM2576T-ADJ/LF02 ACTIVE TO-220 NEB 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -ADJ P+ LM2576T-ADJ/LF03 ACTIVE TO-220 NDH 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM LM2576T -ADJ P+ LM2576T-ADJ/NOPB ACTIVE TO-220 KC 5 45 Green (RoHS & no Sb/Br) CU SN Level-1-NA-UNLIM -40 to 125 LM2576T -ADJ P+ (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Addendum-Page 4 Samples PACKAGE OPTION ADDENDUM www.ti.com 4-Jun-2013 Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 5 PACKAGE MATERIALS INFORMATION www.ti.com 8-Apr-2013 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant LM2576HVSX-12 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-12/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-3.3 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-3.3/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-5.0/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-ADJ/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576HVSX-5.0 LM2576HVSX-ADJ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) LM2576SX-3.3 DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576SX-3.3/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 LM2576SX-5.0/NOPB DDPAK/ KTT 5 500 330.0 24.4 10.75 14.85 5.0 16.0 24.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 8-Apr-2013 Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant 14.85 5.0 16.0 24.0 TO-263 LM2576SX-ADJ/NOPB DDPAK/ TO-263 KTT 5 500 330.0 24.4 10.75 Q2 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM2576HVSX-12 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-12/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-3.3 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-3.3/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-5.0 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-5.0/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-ADJ DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576HVSX-ADJ/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576SX-3.3 DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576SX-3.3/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576SX-5.0/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 LM2576SX-ADJ/NOPB DDPAK/TO-263 KTT 5 500 367.0 367.0 45.0 Pack Materials-Page 2 MECHANICAL DATA NDH0005D www.ti.com MECHANICAL DATA KTT0005B TS5B (Rev D) BOTTOM SIDE OF PACKAGE www.ti.com MECHANICAL DATA NEB0005B www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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