COMPONENTS PRODUCT INFORMATION NEW Waterproof In-line Connector for Industrial Machinery CONNECTOR HB01 Series MB-0311-1 June 2016 Recently, robots and other industrial machinery are becoming increasingly compact, multi-axis and multi-functional, and the wiring inside the devices more complex. There are also growing demands for waterproof performance to be utilized in several different types of environments. The HB01 Series connector is a waterproof cable in-line type connector to cater to these demands. Features ・Hybrid structure that enables both power and signal. ・Terminals are compatible with a wide range of cable sizes, AWG# 14~24. ・Mechanical locking structure ensures secure mating and an audible click at mate. ・Connector’s back cover acts as a terminal guide. ・IP67 rated, water and dust proof when mated. Applications Robotics, machine tools, servo motors, and other various industrial machinery. JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 1/6 MB-0311-1 General Specifications Number of Contacts 6 (4 power, 2 signal) Terminal Type Power Rated Current (per contact) Signal Rated Voltage Cable Size 9A 18 AWG 11A 16 AWG 13A 14 AWG 2A 24 AWG 3A 22 AWG 4A 20 AWG A.C., D.C. 250V (Power Terminal and Signal Terminal have enhanced insulation structure) Cable Size Insulation outer diameter #17 17~19AWG φ1.6~2.3mm #14 14~16AWG φ2.1~2.8mm #22 22~24AWG φ1.1~1.5mm #19 19~21AWG φ1.2~1.8mm Terminal Type Barrel Size Applicable Cable Current Power Signal Contact Resistance 10mΩ max. (initial) 20mΩ max. (after test) Insulation Resistance 5000MΩ min. (initial) 5000MΩ min. (after test) Dielectric Withstanding Voltage 1500Vr.m.s Terminal Retention Strength Power Terminal: 50N min.; Signal Terminal: 30N min. Durability 30 mating cycles Operating Temperature -25 Deg. C ~+85 Deg. C Materials and Finishes Components Material and Finish Insulator PBT Contact Copper alloy Contact area: Au plating over Ni Connection area: Sn plating over Ni Others: Ni plating Grommet Silicone rubber Cover PBT Sealing Ring Silicone rubber JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 2/6 MB-0311-1 Dimensions Pin Side Socket Side Unit: mm Signal area 2 pos. Reinforced Insulation Power supply area 4 pos. Mated Length JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 3/6 MB-0311-1 Parts and Components Pin Side Pin Contact for Signal (Contact area Au plating) Grommet Pin Contact for Power (Contact area Au plated) Harness Process Cover Pin Insulator Termination Method: Crimping (with insulation barrel) Cable Side Waterproof: contacts are placed from the back side. Socket Side Socket Contact for Signal (Contact area Au plated) Grommet Sealing Ring Socket Contact for Power (Contact area Au plated) Cover Socket Insulator JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 4/6 MB-0311-1 Product Drawings Connector Part Number SJ Drawing Item HB01P006PZ1 SJ116693 Pin Connector HB01S006SZ1 SJ116694 Socket Connector Terminal Part Number SJ Drawing Supply Type Applicable Cable Size HB01P06K4P1 SJ116695 #22 Pin Signal Reeled 6000 pcs. per reel 22~24 AWG HB01P06K4P2 SJ116696 #19 Pin Signal Same as above 19~21 AWG HB01S06K4P1 SJ116697 #22 Socket Signal Same as above 22~24 AWG HB01S06K4P2 SJ116698 #19 Socket Signal Same as above 19~21 AWG HB01P25H3P1 SJ116699 #17 Pin Power Reeled 2500 pcs. per reel 17~19 AWG HB01P25H2P1 SJ116700 #14 Pin Power Same as above 14~16 AWG HB01S25H3P1 SJ116701 #17 Socket Power Same as above 17~19 AWG HB01S25H2P1 SJ116702 #14 Socket Power Same as above 14~16 AWG Contact Type Technical Documents Specifications: JACS-11114 Handling Instructions: JAHL-11114 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 5/6 MB-0311-1 Crimping Tools Applicable Contact HB01P06K4P1 HB01S06K4P1 HB01P06K4P2 HB01S06K4P2 HB01P25H3P1 HB01S25H3P1 HB01P25H2P1 HB01S25H2P1 Tool Part Number (Handling Instructions document numbers) Hand Tool CT150-19C-HB01-22 (T700385) CT150-19C-HB01-19 (T700385) CT170-14B-HB01M (T700382) CT170-14C-HB01M (T700382) Semi-automatic Applicator 3502-HB01S-2 (T703542) 3502-HB01M-2 (T703540) Note) In some cases gear teeth should be selected according to the size of the contact and/or cable. When using an applicator an adjustment will be needed. For more information on tools please refer to our Handling Instructions. *Contact Extraction Tool: ET-HB01(Same for both power supply contact and signal contact) Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 6/6