MP26023 28V, 1A Linear Li-Ion Battery Charger with Trickle Charge The Future of Analog IC Technology FEATURES DESCRIPTION • • • • • • • • • • • • • • The MP26023 is a linear, high-performance single cell Li-Ion battery charger. By integrating high voltage input protection into the charger IC, the MP26023 can tolerate an input surge up to 28V. The device features constant current (CC) and constant voltage (CV) charging modes with programmable charge currents (85mA to 1A), programmable battery full threshold, thermal protection, battery temperature monitoring, reverse current blocking and trickle charge. The device also provides AC adapter power good and charge status indications to the system. MP26023 is available in 10-pin 3mm x 3mm QFN packages. Input Surge Up to 28V Adapter or USB Input Programmable Charge Current: 85mA to 1A Proprietary Constant Voltage Auto Recharge Proprietary Over-Voltage Protection 0.75% VBATT Accuracy <1µA Battery Reverse Current 90µA Standby Current from VIN Battery Temperature Monitoring Over Current Protection AC Adapter Power Good Indicator Charge Status Indicator Programmable Soft-Start Programmable Charge Termination Current Threshold Tiny 3mm x 3mm QFN Package • APPLICATIONS • • • • • Cell Phones MP3 Players Smart Phones PDAs Digital Cameras “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION 3.5V - 28V To system CIN 1uF 430Ω IBATT 430Ω 1 2 3 4 ON OFF R1 500kΩ 5 IN BATT CHG ISET MP26023 ACOK IBF EN SS NTC GND 10 + VBATT _ COUT 1uF - 22uF 9 8 7 6 CSS 0.1uF RBF 20kΩ RCHG 2.3kΩ RNTC 100kΩ MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 1 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE ORDERING INFORMATION Part Number* MP26023DQ Package QFN10 (3mm x 3mm) Top Marking Free Air Temperature (TA) 2UYW –40°C to +85°C * For Tape & Reel, add suffix –Z (e.g. MP26023DQ–Z). For RoHS compliant packaging, add suffix –LF (e.g. MP26023DQ–LF–Z) PACKAGE REFERENCE TOP VIEW IN 1 10 BATT CHG 2 9 ISET ACOK 3 8 IBF EN 4 7 SS NTC 5 6 GND EXPOSED PAD ON BACKSIDE ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance IN to GND ....................................–0.3V to +28V All Other Pins to GND .................–0.3V to +6.5V (2) Continuous Power Dissipation (TA = +25°C) ………………………………………………....2.5W Junction Temperature ...............................140°C Lead Temperature ....................................260°C Storage Temperature.............. –65°C to +150°C QFN10 (3mm x 3mm) .............50 ...... 12 ... °C/W Recommended Operating Conditions (3) Nominal Supply Voltage VIN ............3.5V to 5.5V Operating Junct. Temp (TJ) ..... -40°C to +125°C MP26023 Rev.0.9 12/14/2009 (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 2 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE ELECTRICAL CHARACTERISTICS VIN = 5V, VEN = 0V, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Supply Current ISUPPLY Battery Voltage Regulation Battery Over-Voltage Protection VBATT Min Typ EN = High 40 EN = Low, ICHG = 0A 500 TA = –5°C to +75°C, IBATT = 0 4.158 4.20 IBATT_OVP VBATT = 4.25V VIN = 5V, VBATT = 3.8V RCHG = 3.3kΩ Max Units µA 4.242 V 0 µA 450 515 580 mA 87 100 113 %ICHG(5) 5 2.85 10 3.0 230 15 3.15 %ICHG(5) V mV 10 50 %ICHG(5) 75 1.19 1.23 125 1.27 %IBF(6) V Input ACOK Up Range 5.8 6.0 6.2 V Input ACOK Low Range 1.8 2.5 3.2 V 5.8 6.0 400 6.2 V mV Constant Current Regulation ICHG VIN = 5V, VBATT = 3.8V, TJ = 0°C to +120°C, RCHG = 1.6 kΩ to 8.0 kΩ VIN = 5V, VBATT = 2.3V Constant Current Variation Trickle Current Trickle Threshold Voltage Trickle Voltage Hysteresis Battery Full Programming Range IBF Accuracy SS Pin Voltage Input Over Voltage Protection OVP Hysteresis IBF Refer to Operation section for programming IBF CSS = 0.1uF, VBATT = 3.6V OVP VIN Rising 2.7 EN Trip Threshold High V 0.4 EN Trip Threshold Low CHG , ACOK Sink Current Pin Voltage = 0.4V Battery Reverse Current to BATT Pin EN = Low and Input = Floating or 0V VBATT = 3.8V, IBATT = 300mA, RCHG = 1.7kΩ Switch-On Resistance RON Soft Thermal Shutdown Threshold Soft Thermal Shutdown Hysteresis Soft-Start Time 8 mA 1 0.35 105 120 10 20 µA Ω 135 10 From trickle to 90% of full current, CSS = 0.1µF V °C °C 35 ms Notes: 5) ICHG is the target preprogrammed charge current (Die temperature below 110°C). 6) IBF is the target preprogrammed battery full current threshold. MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 3 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE PIN FUNCTIONS Pin # Name 1 IN Input Supply Pin. IN receives the AC adapter or USB supply voltage. 2 CHG Open-Drain Charge Status Indicator. This pin is low during charging. 3 ACOK 4 EN 5 NTC 6 GND 7 SS 8 IBF 9 ISET 10 BATT MP26023 Rev.0.9 12/14/2009 Description Open-Drain Input ACOK Indicator. This pin is low if the voltage at the IN pin is between 2.5V and 6V. Charger IC Enable. An input “Low” signal at this pin or if the pin is floating will enable the IC. Negative Thermal Coefficient (NTC) Thermistor Pin. Connect a 500kΩ resistor from this pin to the IN pin and a 100kΩ NTC resistor (within the battery pack) from this pin to ground. If NTC function is not used, replace NTC resistor with a regular 100kΩ resistor from this pin to ground. Do not leave this pin floating. Ground. Soft-Start Timer. Connect this pin to an external capacitor to program the soft-start startup time C using the equation: TSS = SS × 20m sec . 0.1µF Charge Status Threshold Program. Connect this pin to an external resistor to program the charge termination current or battery full charge current. Constant Charge Current Program. Connect this pin to an external resistor to program the charging current in CC Mode. Charger Output. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 4 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS VIN = 5V, CIN = 10µF, COUT = 4.7µF, TA = +25°C, unless otherwise noted. Charge Current vs Battery Voltage 4.5 0.8 4.0 VBATT 0.7 3.5 0.6 3.0 0.5 2.5 0.4 2.0 IBATT 0.3 1.5 0.2 1.0 0.1 0.5 0 0 1.2 CHARGE CURRENT (A) 0.9 BATTERY VOLTAGE (A) CHARGE CURRENT (A) Battery Charge Curve 1 0.8 0.6 0.4 0.2 0 0 40 80 120 160 200 CHARGE TIME (MINUTES) Battery Voltage vs Input Voltage 5 1.2 CHARGE CURRENT (A) BATTERY VOLTAGE (V) 1 2 3 4 BATTERY VOLTAGE (V) Charge Currents vs Battery Voltage 4.5 4.3 4.1 3.9 3.7 ICHG=0.43A 3.5 4.5 0 4.8 5.1 5.4 5.8 INPUT VOLTAGE (V) 6.0 1 0.8 0.6 0.4 0.2 0 VIN 5V/div. VIN 5V/div. VBATT 2V/div. VEN 5V/div. VBATT 2V/div. VEN 5V/div. IBATT 0.5A/div. IBATT 0.5A/div. 3 3.2 3.4 3.6 3.8 4 BATTERY VOLTAGE (V) 2ms/div. MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 5 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = 10µF, COUT = 4.7µF, TA = +25°C, unless otherwise noted. Charge Current vs. RCHG Resistance 16 CHARGE CURRENT (mA) 700 14 660 12 620 10 VBAT=3.7V 8 580 6 VBAT=3.8V 4 540 2 500 4.3 4.4 4.5 4.6 4.7 4.8 4.9 INPUT VOLTAGE (V) 0 5 0 RNTC vs. Input Voltage Reverse Current vs. Battery Voltage 400 0.02 REVERSE CURRENT (µ A) TLOW 350 300 250 200 150 100 THIGH 50 0 4.5 200 400 600 800 1000 CHARGE CURRENT (mA) 4.8 5.1 5.4 5.8 INPUT VOLTAGE (V) 0.01 VIN=0V 0 6.0 2.5 2.9 3.3 3.7 4.1 BATTERY VOLTAGE (V) 4.5 640 4.3 620 4.25 BATTERY VOLTAGE (V) CHARGE CURRENT (mA) Battery Voltage vs. Temperature 600 580 560 540 520 500 -50 -30 -10 MP26023 Rev.0.9 12/14/2009 10 30 50 70 90 4.2 4.15 4.1 4.05 4 -50 -30 -10 10 30 50 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 70 90 6 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE BLOCK DIAGRAM IN VIN CIN 1 R1 NTC 5 BATT I BATT RNTC 10 SS CSS ISET CHG 7 + VBATT _ COUT 2 BATTERY CHARGE CONTROL 9 RCHG ACOK IBF 3 8 RBF 4 OFF ON EN 6 GND Figure 1—Functional Block Diagram OPERATION Input Voltage Range The MP26023 has built-in input voltage surge protection as high as +28V. The charger IC will be automatically disabled when the input voltage is lower than 2.5V or higher than 6.0V. The open-drain pin ACOK is used to indicate an input power good condition (i.e. 2.5V<VIN<6.0V). If the input voltage is lower than the battery voltage, the IC is also disabled to prevent the battery from draining. MP26023 Rev.0.9 12/14/2009 Charge Cycle (Mode Change: Trickle -> CC-> CV) Figure 2 below shows the typical charging profile for the MP26023. Figure 3 shows the typical charging procedure. For a fully depleted battery with a terminal voltage lower than 3.0V, the MP26023 will start with the trickle charge (preconditioning) at 10% of the programmed full charge current. After the battery voltage reaches 3.0V, the charger begins charging at the constant current of the programmed value (ICHG). This is referred to as Constant Current (CC) mode. Once the battery voltage reaches 4.2V, the charger will operate in the constant voltage (CV) mode until the battery is fully charged. The charge current drops during CV mode, and the battery full indication is set when the charge current in the CV mode is reduced to the programmed full battery current (IBF). www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 7 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE IBATT Table 1—RCHG and ICHG Relationship CC Charging ICHG RCHG (kΩ) 1.65 1.82 2.05 2.32 2.74 3.3 4.12 5.6 8.45 15 CV Charging IBF Charging Complete Trickle Charging 10% of ICHG VBATT 3.0V 4.2V Figure 2—MP26023 Typical Charging Profile VBATT IBATT Soft-Start Time VBATT 4.2V Charge Current vs. 1/RCHG Resistance ICHG 90% of ICHG 3.0V 1000 10% of ICHG (IBF) CHG Trickle Charging CC Mode CV Mode Charge End Figure 3—MP26023 Typical Charging Procedure Battery Over-Voltage Protection and Automatic Recharge At any time when VBATT is 50mV higher than the trimmed charge target, the MP26023 reduces its charge current to 0µA. This ensures the safety of the battery. Also, the CV control loop always monitors the battery voltage such that it will automatically recharge the battery when it is depleted below the target level. 800 700 600 500 400 300 200 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Figure 4—Charge Current vs. 1/RCHG Resistance = k 7 F . B 1 R A 1 The recommended resistance for programming the charge current is 2.3kΩ<RCHG<11kΩ. The battery full charge current threshold (IBF) is programmed by connecting a resistor RBF from the IBF pin to GND: F MP26023 Rev.0.9 12/14/2009 900 IB Programming of Charge Current and Battery Full Current The charge current (ICHG) is set by a resistor (RCHG) connecting from the ISET pin to GND. The relationship of the charge current and the programming resistance is established by the following table and graph. CHARGE CURRENT (mA) IBATT Charge Start ICHG (mA) 1000 900 800 700 600 500 400 300 200 100 × Ω Where 2RCHG<RBF<10RCHG. The open-drain pin CHG is used to indicate charging status. When the battery full condition is reached or any other condition prevents the charger from charging, CHG will become a floating pin. www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 8 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE Charge Status Indicator (CHG) The MP26023 has an integrated charge status pin that remains low while the battery is charging. Once the charge current has reduced to the battery full charge current threshold (IBF), the CHG pin will become high impedance. Negative Thermal Coefficient (NTC) Thermistor The MP26023 has a built-in NTC resistance window comparator. If configured as the typical application circuit as indicated in Figure 1, the MP26023 will cease charging if RNTC<32.3kΩ or RNTC>376.6kΩ. This represents a valid charging temperature range of 0°C to 50°C for the TH11-4H104F NTC resistor. Under full charge conditions, certain systems may draw a very narrow current pulse that exceeds the IBF threshold. The CHG indicator may glitch. It is desirable to blank the CHG glitch so that the system can properly indicate full charge conditions to the end user. A simple solution is to add a RC filter on the CHG pin to filter out the possible CHG glitch, as shown in Figure 5. Thermal Protection The MP26023 has proprietary thermal protection to prevent the IC from overheating. When in thermal protection mode, the charge current becomes a saw-tooth waveform instead of a DC current. The average current of the saw-tooth waveform will be lower than the programmed DC charge current to prevent the IC from overheating. The frequency and amplitude of the saw-tooth current waveform can be altered by changing the capacitance value connected to the SS pin. Operating in thermal protection mode will slow down the charging process. Lowering the input voltage and enhancing thermal dissipation to the environment can effectively prevent the IC from going into thermal protection mode. JP4 BAT GND VIN GND CHG 1 2 IN BATT CHG ISET 10 9 MP26023 3 ACOK IBF 8 JP1 ACOK EN 4 5 EN NTC SS GND JP2 JP3 7 6 NTC Figure 5—Filtered Charge Status with GPIO Connection MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 9 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE APPLICATION Flow Chart of Operation Power-On Reset (POR) feature can be applied to the MP26023 to ensure that the device starts operating in a known state. The flow chart in Figure 5 describes the conditions and operation modes of the MP26023. CVC and CCC stand for “constant voltage charge” and “constant current charge”, respectively. J Figure 6—Flow Chart of Operation MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 10 MP26023 – 28V, 1A LINEAR LI-ION BATTERY CHARGER WITH TRICKLE CHARGE PACKAGE INFORMATION QFN10 (3mm x 3mm) 2.90 3.10 0.30 0.50 PIN 1 ID MARKING 0.18 0.30 2.90 3.10 PIN 1 ID INDEX AREA 1.45 1.75 PIN 1 ID SEE DETAIL A 10 1 2.25 2.55 0.50 BSC 5 6 TOP VIEW BOTTOM VIEW PIN 1 ID OPTION A R0.20 TYP. PIN 1 ID OPTION B R0.20 TYP. 0.80 1.00 0.20 REF 0.00 0.05 SIDE VIEW DETAIL A NOTE: 2.90 0.70 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX. 4) DRAWING CONFORMS TO JEDEC MO-229, VARIATION VEED-5. 5) DRAWING IS NOT TO SCALE. 1.70 0.25 2.50 0.50 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP26023 Rev.0.9 12/14/2009 www.MonolithicPower.com MPS Proprietary Information. Unauthorized Photocopy and Duplication Prohibited. © 2009 MPS. All Rights Reserved. 11