VDE COMPACT POWER RELAY FOR INDUCTIVE LOAD 30.4 1.197 16 .630 26.5 1.043 31 1.220 28.5 1.122 Slim TMP type 28.5 1.122 16.8 .661 31 1.220 Flat TM type 17.2 .677 Flat TMP type mm inch FEATURES • Compact, high-capacity, and resistant to inductive loads The relay is a compact 16×30.4×26.5 mm .630×1.197×1.043 inch. It can control an inductive load (cosϕ = 0.7) with inrush current of 70 A and steady state current of 20 A. JM-RELAYS • Excellent contact welding resistance High contact pressure, a forced opening mechanism, and a forced wiping mechanism realizes an excellent contact welding resistance. • High breakdown voltage and surge resistant relay More than 6.4 mm .252 inch maintained for the insulation distance between contacts and coil, and the breakdown voltage between contacts and coil is 5,000 V for 1 minute. In addition, the surge resistance between contacts and coil is greater than 10,000 V. • Resistant to external force An absorber mechanism is used on the load terminals, giving a large improvement in characteristics variations caused by the external force during FASTON placement/removal. • Flux resistance mechanism The terminal area is plugged with resin to prevent flux seepage during PCB mounting. (TMP type) • Conforms to the various safety standards UL, CSA approved. TÜV, VDE under application. • The line up can support economical mounting methods. The relay are equipped with a drive terminal (coil terminal) on one side for PCBs, and a load terminal (tab terminal #250) on the reverse side. The line up includes the TM type which can be attached directly to the PCB composing a drive circuit, and the TMP type which supports economical wiring. The TMP type can also be directly attached, and a high capacity load can be wired to the tab terminal. SPECIFICATIONS Characteristics Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity Rating Max. switching power (resistive Max. switching voltage load) Max. switching current Mechanical (at 180 cpm) Resistive load 20 A, 250 V AC (cosϕ = 1) Expected life (min. Electrical Life ope.) (at 20 cpm) Inductive load 1 Form A 30 mΩ (Cd free type: 100 mΩ) Silver alloy 20 A 250 V AC 5,000 VA 250 V AC 20 A 106 105 Inrush 70 A, Steady 20 A (250 V AC cosϕ = 0.7) 10 Inrush 80 A, Cut-off 80 A (When the motor is locked) (250 V AC cosϕ = 0.7) 1.5×103 5 Shock resistance 900 mW Remarks * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section *2 Detection current: 10mA *3 Wave is standard shock voltage of ±1.2 × 50µs according to JEC-212-1981 *4 Excluding contact bounce time *5 Half-wave pulse of sine wave: 11ms; detection time: 10µs *6 Half-wave pulse of sine wave: 6ms *7 Detection time: 10µs *8 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 24). 114 Temperature rise (at 60°C) Vibration resistance Coil Nominal operating power Max. operating speed Initial insulation resistance*1 Between open contacts Initial breakdown Between convoltage*2 tacts and coil Surge voltage between contact and coil*3 Operate time*4 (at nominal voltage)(at 20°C) Release time (without diode)*4 (at nominal voltage)(at 20°C) Functional*5 Destructive*6 Functional*7 Destructive Ambient Conditions for operation, transport and storage*8 temp. (Not freezing and condensHumidity ing at low temperature) Unit weight Slim TMP Flat TMP Flat TM 180 cpm Min. 100 MΩ (at 500 V DC) 1,000 Vrms for 1 min. 5,000 Vrms for 1 min. Min. 10,000 V Max. 20ms (Approx. 8 ms) Max. 10ms (Approx. 3 ms) Max. 55°C (Contact switching current: 20 A/voltage applied to coil: 100%V) Min. 98 m/s2 {10 G} Min. 980 m/s2 {100 G} 10 to 55 Hz at double amplitude of 1.6 mm 10 to 55 Hz at double amplitude of 2 mm –40°C to +60°C –40°F to +140°F 5 to 85% R.H. Approx. 28 g .99 oz Approx. 32 g 1.13 oz Approx. 33 g 1.16 oz JM TYPICAL APPLICATIONS • Compressor and heater control in air conditioners • Power control in hot air type heaters • Magnetron control in microwave ovens • Lamp and motor control in OA equipment such as copiers and facsimiles. ORDERING INFORMATION Ex. JM N 1a Z TMP Contact arrangement Pickup voltage Classification of type 1a: 1 Form A N: 70% of nominal voltage Nil: Slim type iZ: Flat type DC 24V Mounting classification TMP: TMP type TM: TM type P: PCB type(Slim type) Coil voltage DC 5, 6, 9, 12, 24, 48 V (Notes) 1. Standard packing: Carton: 50pcs. Case: 200pcs. 2. For Cd free contact material type, add suffix “-F”. UL/CSA, VDE approved type is standard. TYPES AND COIL DATA (at 20°C 68°F) Part No. Nominal Coil Nominal Max. Nominal Pick-up Drop-out operating resis- operating allowable voltage, V voltage voltage, current, tance, Ω power, voltage, DC TMP PCB TMP TM mA (±10%) mW V DC 5 3.5 0.5 180 27.8 900 5.5 JM1aN-TMP-DC5V JM1aN-P-DC5V JM1aN-ZTMP-DC5V JM1aN-ZTM-DC5V 6 4.2 0.6 150 40 900 6.6 JM1aN-TMP-DC6V JM1aN-P-DC6V JM1aN-ZTMP-DC6V JM1aN-ZTM-DC6V 9 6.3 0.9 100 90 900 9.9 JM1aN-TMP-DC9V JM1aN-P-DC9V JM1aN-ZTMP-DC9V JM1aN-ZTM-DC9V 12 8.4 1.2 75 160 900 13.2 JM1aN-TMP-DC12V JM1aN-P-DC12V JM1aN-ZTMP-DC12V JM1aN-ZTM-DC12V 24 16.8 2.4 37.5 640 900 26.4 JM1aN-TMP-DC24V JM1aN-P-DC24V JM1aN-ZTMP-DC24V JM1aN-ZTM-DC24V JM1aN-TMP-DC48V JM1aN-P-DC48V JM1aN-ZTMP-DC48V JM1aN-ZTM-DC48V 48 33.6 4.8 18.75 2,560 900 52.8 Slim Flat DIMENSIONS mm inch Slim TMP type Schematic 12.9 .508 11 .433 6.35 .250 FASTON 250 10.0 .394 26.0 1.024 0.5 .020 12.0 10.0 .472 .394 27.6 30.4 1.087 1.197 3 N.O. 1 4 COM 2 26.0 1.024 1.8 .071 12.0 .472 16.0 .630 PC board pattern (Copper-side view) 13.8±0.1 .543±.004 27.6±0.1 1.087±.004 4-1.8 dia. 4-.071 dia. 12.0±0.1 .472±.004 N.O. COM 12.0±0.1 10.0±0.1 .472±.004 .394±.004 PC board side 4.0 .157 6.0 .236 General tolerance: ±0.4 ±.016 Slim PCB type Schematic N.O. PC board pattern (Copper-side view) COM 26.0 1.024 0.5 .020 PC board side 12.0 10.0 .472 .394 27.6 30.4 1.087 1.197 3 N.O. 1 4 COM 2 26.0 1.024 1.8 .071 12.0 .472 16.0 .630 13.8±0.1 .543±.004 27.6±0.1 1.087±.004 4-1.8 dia. 4-.071 dia. 12.0±0.1 .472±.004 4.0 .157 12.0±0.1 10.0±0.1 .472±.004 .394±.004 6.0 .236 General tolerance: ±0.4 ±.016 Tolerance: ±0.1 ±.004 115 JM Flat TMP type mm inch 31 1.220 28.5 1.122 Schematic N.O. COM 8 15 .315 .591 Faston 250 6.35 .250 9.9 .390 18 .709 2.15 .085 0.8 .031 1.5 .059 2.15 .085 6.8 .268 17 .669 COM COM 0.2 .008 24.5±0.1 .965±.004 N.O. 2.5±0.1 .098±.004 Coil Coil 17.2 .677 N.O. Faston 250 COM 5.2 .205 22±0.1 .866±.004 4-1.8 dia. 4-.071 dia. PC board side 4.5 .177 6.2 .224 20±0.1 .787±.004 N.O. 1 .039 3.5 .138 PC board pattern (Bottom view) 24 .945 5 COM 6 N.O. 1 9.2 .362 2 General tolerance: ±0.4 ±.016 Tolerance: ±0.1 ±.004 Flat TM type 11.2 .441 47.5 1.870 31 1.220 10 .394 Schematic Panel cutout 39.5±0.1 1.555±.004 Faston 187 R2.25 R.088 N.O. COM 28.5 1.122 4.5 .177 Coil Faston 250 39.5 1.555 8 15 .315 .591 9.9 .390 17.6 2 .693 .079 6.35 .250 1.5 .059 2.15 .085 0.8 .031 6.8 .268 2-4.5±0.1 dia. 2-.177±.004 dia. Faston 187 N.O. COM 1.9 .075 0.5 .020 Faston 250 8.2 .323 16.8 .661 0.6 .024 General tolerance: ±0.4 ±.016 REFERENCE DATA 1. Coil temperature rise 2. Ambient temperature characteristics 3. Operate/release time Place to be measured: Inside of coil Ambient temperature: 25°C 77°F Sample: JM1aN-TMP-DC24V, 5 pcs. Sample: JM1aN-TMP-DC24V, 5 pcs. 50 0A 20 10 40 Pick-up voltage –40 –20 0 30 20 40 60 80 Ambient temperature, °C –10 20 –20 0 –30 80 90 100 110 120 130 Coil applied Voltage, %V 116 30 Drop-out voltage Operate/release time, ms 20A Change, % Temperature rise, °C 60 14 13 12 11 10 9 8 7 6 5 4 3 2 0 Operate time Max. xMin. Release time 80 90 Max. xMin. 100 110 120 130 Coil applied voltage, %V JM 4. Life curve 100 Life, ×104 50 250V AC resistive load 10 5 10 15 20 Contact current, A Sample: JM1aN-TMP-DC12V, 6 pcs. Load: Inrush 108 A, Steady 15 A, Inverter dummy 200 V AC Switching frequency: ON 5 s, OFF 5 s Circuit 70 µF JM relay contact 200 V AC Detection of welding and miscontact Reactor 1,800 µF Change of pick-up and drop-out voltage Pick-up and drop-out voltage, V 5-(1). 200 V AC electrical life test (200 V AC inverter dummy load) 1.9 Ω Switch (Welding detection time: 0.2 s) Contact welding: 0 time Miscontact: 0 time 9 Pick-up voltage 8 Max. 7 x- 6 Min. 5 4 Drop-out voltage 3 Max. xMin. 2 1 0 3 6 No. of operations, ×10 4 Load: Inrush 224 A, Steady 20A, Inverter dummy 100 V AC Switching frequency: ON 10 s, OFF 10 s Circuit JM relay contact 100 V AC Reactor Detection of welding and miscontact 470 µF 2,000 µF 470 µF (Welding detection time: 0.2 s) Pick-up and drop-out voltage, V 5-(2). 100 V AC electrical life test (100 V AC inverter dummy load) Sample: JM1aN-TMP-DC12V, 20 pcs. Change of pick-up and drop-out voltage Contact welding: 0 time Miscontact: 0 time 9 Pick-up voltage 8 Max. 7 x- 6 Min. 5 4 Drop-out voltage Max. x- 3 2 Min. 1 0 3 No. of operations, ×10 6 4 Load: (Endurance) inrush 70 A cosϕ = 0.7 (0.3 s), steady 20A pf = 0.9, 250V AC compressor dummy (Overload) 80A cosϕ = 0.7, 250 V AC No. of operations: (Endurance) 105 times (Overload) 1,000 times (after endurance test) Switching frequency: (Endurance) ON 1.5 s, OFF 1.5 s (Overload) ON 3 s, OFF 2 min., 57 s Circuit (endurance) 12 V DC 250 V AC JM relay contact Detection of welding and miscontact Pick-up and drop-out voltage, V 5-(3). Inrush 70 A, Steady 20 A, 250 V AC compressor dummy load Sample: JM1aN-TMP-DC12V, 6 pcs. Change of pick-up and drop-out voltage Contact welding: 0 time Miscontact: 0 time 9 8 Pick-up voltage 7 6 Max. x- 5 Min. 4 Drop-out voltage 3 Max. xMin. 2 1 Compressor dummy load device 0 3 5 7 4 No. of operations, ×10 10 For Cautions for Use, see Relay Technical Information (Page 11 to 39). 117