,. W 6 ChannelScanning DigitalThermometer ANALOG DEVICES AD2036 I I FEATURES AutomaticlManual Scan of 6 Thermocouples (TCs) External Channel Selection by BCD Code J, K, or T Thermocouple °c or of Readout Self-Contained Linearization Isolated Analog Input Parallel BCD Output 1° Resolution, 0.1° Optional AC Line or de Powered +5V de at 10mA for External Logic OBS APPLICATIONS Multi-Point Temperature Measurements for Remote Data Acquisition and Data Logging Temperature Monitoring in Design, Laboratory, Manufacturing and Quality Control OLE GENERAL DESCRIPTION The AD2036 is a low cost 3~ digit, ac line or dc powered digital readout temperatUre meter. Inputs for six thermocouples of identical 7pes, either J, K, or T and calibrated temperatUre ranges in C or of, make up a total of six available models. Cycling on an internal clock, the AD2036 can continually scan 6 input channels. Individual channels can be manually selected via a small switch on the front. Channel selection can also be made via an external BCD input at the rear connector. A separate channel select output identifies the selected channel independent of selection mode. The channel select output together with the BCD Output provides complete information for automatic data collection. The Isolated Parallel BCD Output provides an easy interface to conventional recording and controlling instruments. For applications where there are high common mode voltages (CMV) present, the AD2036 has as a standard featUre a floating opto isolated analog front end that will withstand CMV's up to 2S0V rms. The AD2036 displays readings on large 0.5" (13mm) high LED displays. Both (+) and (-) polarities are indicated. Controls are provided for blanking the display. AUTO/SCAN The AD2036, while in the Auto/Scan mode, will permit unattended scanning of all six input channels. The rate of the channel select is 3.2 seconds, 1.6 seconds or 0.8 seconds. The AD2036 can be used as a stand-alone instrument and with For detailed information, the Scan input held high will continually scan six channels. When the Scan input is brought low the AD2036 will continue to cycle and stop at channel O.When used with a printer the channel select number in addition to the converted BCD value can be recorded. TE MANUAL CHANNEL SELECTION A switch on the front enables the user to manually select an individual thermocouple. As in the Auto/Scan mode, the BCD Output of the selected channel and the channel number are available. Selection of an individual TC channel automatically disables Scan and external channel selection is overridden. The Mode Output pin indicates when the switch is in this condition~ On special order, meters can be supplied with card edge control for disabling the switch. EXTERNAL CHANNEL SELECTION For remote control of channel selection the AD2036 provides an input for an external BCD code selection. This featUre enables external BCD switch, automatic microprocessor or computer control. STANDARD PACKAGING The AD2036 is packaged in Analog Devices' ac line powered DPM case which uses the same panel cutout as most other ac line powered DPM's from other manufacturers. In addition, the pin connections for the AD2036 converter board are the same as for the AD2022, AD2009, AD2016 and DPM's available from several other manufactUrers. contact factory. DIGITALPANEL INSTRUMENTS VOL. /I, 7~35 III SPECIFICATIONS (typical. +25°Candnominallinevoltageunl.. - Channel BCDOucputs (CMOSfITL Colllpatibk 2 TIL Loads) BCD Channel number data outputs are:positive trUe. TYPES OF THERMOCOUPLE lTC&), J. K, or T ACCURACY' °c J K T DISPLAY . of Error tLSB t1.4 -60toO t1.4 0 to 500 500 to 760 t2.2 -60 to 0 0 to ISO 150 to 1350 -100 to 0 0 to 250 250 to 400 J Mode OutPut (CMOSfITL Compatible 2 TIL Loads) . Logic "I" indicates channel selection is by switch. Logic "0" indicates selecrion is by scanner or external control, uteful in microcomputer interface. Error tLSB t2.5 -76 to 32 t2.5 32 to 932 932 to 1400 t4.0 t1.4 t1.4 t2.6 K -76 to 32 32 to 302 302 to 2000 t2.5 t2.5 t4.7 t1.3 t1.5 t2.0 T -148 to 32 32 to 450 450 to 752 :t2.3 t2.7 t3.6 DataReady(DataReady)lCMOSfITLComoatible2 TIL Loads)- Logic "I" ("0") indicates data from Temperature Card is ready. Data remains valid until next eloCkpulse (198ms). Soare:Inverter OutPut (CMOSfITL Comoatible 2 TIL Loads) . Spare in. verter supplied for customer convenience. - Clock OUT (CMOS.TIL Compatible 2 TIL Loads) Indicates E.O.C. When Clock pulse is high latches are being updated, data is invalid. Data is valid on neprive going edF. Clock OUT pull<: is disabled when DATA HOLD line is low. Anal", SIGNAL INPUT . Input Impedance. looMO . Bias Current. IOnA . Overvoltage Protection BetWCCnChannels, tl8V peak max Common Mode Voltage. t350V peak max . CMV Between Channels, t6V peak max . TemperatUre Coefficient' Span, +temp, lOOppm;-temp, 120ppm Zero. 0.03degrees/degrec C or F . . Settling Time to Rated Accuracy. 2.0 seconds (full span step input) . Normal Mode Rejection. 6OdB at 50 - 400Hz . Common Mode Rejection, 12OdB@ 2S0V rms max CMV (BetWeen TC's and digital gnd), dvan/dt<1O6V/sec, 2500 imbalance OBS TEMPERATURE . . POWER CONTROL INPUTS Compatible 3 LSTTL Load) - Logic "0" or grounding blanks entire display except for decimal pointS; Logic "I" or open circuit for normal operation. Display blanking has no effcct on output data. Display is valid immediately upon removal of blanking input. Converter Hold (CMOS TTL Compatible. I LSTTL Load) - Logic "0" or grounding causes DPM to cease conversions and display data from last conversion; Logic "I" or open circuit for nonnal operation. After "Convener Hold" is removed, one or two conversions arc needed before reading and BCD are valid. Decimal Points (Not TIL Compatible) . Logic "0" or grounding illuminates desired decimal point. External drive circuitry must sink 35mA peak at a 25% duty cycle. when decimal point is illuminated. - Dai'aHOid (TTL Compatiblc I TTL Loacj) Logic "0" or grounding inhibits updating of latch cd paralld output data of AD2036. Logic "I" or open circuit allows data to be updated after each DPM conversion. This input has no effecI on the normal conversion of the DPM and itS display. Scanner Enable (CMOS/TTL Compatible I LSTTL Load). Logic "I" will enable Scanner to control the channel selection. External channd input BCD lines can remain connected. A Logic "0" enables external channel selection. Scan (ScaIll.LCMOS/TTLComoallllie. 1 L~rTL Luad) . A I.~ic "I" ("0") tOI <4 seconds wllllnlllalC a scan uf SIXchannels. Tu us<: Scan input, th.. Scan InpUt must be . logic "0". Both inputs have debouncc circuitry. A momentary scan pulse while in the switch or external selection mode will initiate a sequencc of SIXreadings of the channel that IS addressed then Stop. Channel BCD Input (CMOSfITL Compatible I LSTTL Load) - Logic "0" on Scanner Enable will allow use of external inputs remain the same. Channcllncrement (CMOSfITL going edge will ,nitiate sequence control. Compatible All other control I LSTTL Load) . Positive to the next channel. ~nverter Input (CMOS TTL Compatible inverter supplied for Customer convenience. I LSTTL RANGE2 0 t~ +500C ?ferating -25 C to +85 C Storage OUTPUT . AC line 50 - 400Hz, See Voltage Options below . Power Consumption - 5.8W @ 50 - 400llz . 12V dc +20%- 10%, 4.8W . 5Vdct S%,4W .. Zero Span CALIBRATION ADJUSTMENTS OLE . CONVERSION RATE . 5 conversions per second Hold and read on command Blankil1l (TIL - Nonlinear Error to.5'" tlmV VOUT, °c : (1. 784mV tC) Temperaturc VOUT, of: (0.99ImVtF)(T-32) . +5V dc@ 10mA POWER INPUT . Display Output OUTPUT Lipt emittinc diode (LED). seven segment display readoutS, 0.5" (Umm) hip for 3 data diaits. 100!!. oYCtranF and polarity indic". tion. Overload> 1999 indicated by flashing display, polarity remains valid. Tbere is no overload indication for out of range readings. Decimal points (3) selectable at input connector. Display Blanking . . otherwi. specified) Load) . Spare . Recommended Recalibration Interval, six months SIZE . 3.92" x 1.67"H x 5.80"D (100 x 42 x 147mm) . Panel cutout 3.930" x 1.682" (99.8 x 42.7mm) WEIGHT . 1.25 pounds (0.568 kg) TE DISPLAY LENS. Lens 22-1, Red, °Cwith ADI Logo Lens 22-2. Red, of with AD! Logo Lens 23.1, Red, °c without ADI Logo Lens 23-2. Red, of without ADI logo CONNECTORS(2) 2 each,.30 pin, 0.156" spacing card edge connebor Viking 2VK15D/I-2 or equivalent. Optional, Order ACI501. ORDERING THERMOCOUPLE - Isolated Parallel BCD OumutS 3 BCDdigits, Overrange, Overload and Data Ready OutpUtS (TTL Compatible. 4 TTL Loads). BCD data OUt. puts arc latched positive true logic. Overrange Output is logic "I" fot data display greater than 999. Overload Output is Logic "0" for inputS great~r than full scale range, Logic "I" when other data outputS are valid. Polarity Output (TTL Compatible, 4 TTL Loads latched) ind~ cates positive pol amy when high (Logic "I"). Digital outputs arc fully Isolated from Input circuitry; all logic levels are referenced to digital ground. VOL. 1/, 16-36 DIGITAL PANEL INSTRUMENTS TYPE> - ENTER ~ f POWER INPUT> 117V ac tlO% 220V ac tl0% looV ac tlO% 240V ac tlO% 5V de tS'" 12V de +20%,-10% SCAN RATE> 3.2scc: 1.6see 0.8sec H ! I 0 J - ENTER# - ENTER# - ENTER# NOTES , For 0.1' '_lotion accuracy remain, the aamc. R..". 200.0' . Guaranteed 'Only on. option may be opecificd. Spcc - 1\ RESOLUTION> 1.0° 0.1° . 0 - ENTER# DEGREE READOUT> °c of Lena 22 is ..pplicd DATA OUTPUTS GUIDE AD2036 II no lena option is ope<iftcd. riona lubject to ch...p without nOtice. is limited to 0 0 0 ApplyingtheAD203.6 . UNLINEARIZED ANALOG OUTPUT ~{ -------ANALOG =~ LOGIC E ~E1 ' CHANNEL A~IMARY BCD . INPUT, CHANNEL INCREMENT SCAN { OBS ~ DIGITAL SCANNER DATA'ReADY DA.TA REA -- E)<TERNALCONNECTION CLOCK IN CLOCK The converter drives the Display and the Parallel BCD Output circuitry. TE BCD Channel Selection is obtained from the Switch or the output of the Tn-State Multiplexer. In standard units, switch selection of individual TC Channels always takes precedence over the Tn-State Multiplexer. On special order, units can be wired for card edge enable/disable of the Switch. Under control of the Scanner Enable input, the Tn-State Multiplexer switches between channel selection from the Digital Scanner and the external Channel BCD Input. A logic low enables external selection. A logic high enables input from the Scanner. APPLYING THE AD2036 ~Kriprlonof~rlon The AD2036 Block Diagram is shown in Figure 1. Thermocouple selection is made by the CMOS Multiplexer which is comprised of tWo sets of six switches. The output of the Multiplexer is on two lines. One is connected to Analog Ground. The other is fed into an Amplifier that provides for Cold-Junction Compensation. The signal is then filtered and linearized and processed by the Analog to Digital Converter. .--l1. WIDE As shown in the Timing Diagram of Figure 2, a Channel Scan is initiated by a logic high on the Scan input (pin S). The conclusion of the previous scan cycle will have resulted in Channel "0" already being selected. Conversions take place S times per second but 3.2 seconds are allowed to elapse.. before the Data Ready output indicates the data is valid. A minimum of 2 seconds is required for worst case settling a I I I I a !-'8PULSES ..-I I a PULSES PULSES PULSES I"" "'&1"'.. CLOCKOUTjlllllllllllllllllll"III~:I::II~I~II~:~IIII~I~I.I~IIIII - DATA READY OUT Figure 1. Block Diagram DESIGNED AND BUILT FOR RELIABILITY Even beyond the inherent advantag~s of the LSI IC design and LED displays, the AD2036 has had extreme care taken in its design and manufacture to insure reliability. Manufacturing processes are monitored by continual quality assurance inspections to insure proper workmanship and testing. Automatic equipment is used to test each DPM, both at the board level and at final assembly, to assure fault free performance. And, prior to shipment, each AD2036 must pass one full week of failure-free +SOOCcycled power burn-in. SCAN -- OLE INVERTER SPARE~ !-3.2SECONDS'--\ I..3.2 SECONDS'.1 .. u--1 ? I ,l aPULSES I'.PULSES, -10" 4 . DATA HOLD CHANNEL INCREMENT + "0" BCD CHAN. NO, "'"--t- "2" -t-"3" -t-- --t--.'S..-+-"0" DATA VALID 'SHORTER SPECIAL INTERVALS REQUEST, AVAILABLE ON Figure 2. SCAN Timing Diagram TRANSDUCERS AND REFERENCES 261 . a full span step change as could take place in switch.nnel selection. On special order, where conditions do nant the 3.2 second delay, units can be provided with teady occurring after 1.6 seconds or 0.8 seconds. Data tually be taken up to the maximum 5 per second con,1 rate (contact factory for further information). , standard unit, the Data Ready line switches high 16 pulses after Scan initiation (approximately 3.2 seconds). )ata Hold input can then be switched low if it is deto retain the data unchanged for more than the miniI interval of 200ms. Upon releasingthe Hold, it is neces- to produce a positive going pulse change on the Channel :ment input in order to step the Channel Selection. In y cases the Data Hold and Channel Increment inputs can ied together so that release of the Hold will automatiy step the Channel Selection. :his fashion (and as shown in Figure 2) a complete cycle :he six channels can be obtained with the AD2036 stopping Channel "0" and awaiting another Scan input pulse to nal the start of another cycle. OBS teration with Printer put and output connections for operating with a printer e shown in Figure 3. A scan of the channels is initiated via Ish button or other pulse source. When Data Ready goes Igh, Busy from the printer goes low. This "holds" the Data rld Channel Number Outputs until the printer raises the ,usy. When Busy goes high the "hold" is released and the hannel counter is incremented. After 3.2 seconds (in the tandard unit), the Data Ready again goes high and the interocking of signals repeat 5 times until data has been printed for all six channels. Each automatic or manual initiation of the scan causes the sequence to repeat. Stand-Alone Operation The AD2036 can at any time under switch control be operated so as to allow examination of individual channels. When used as a stand-alone instrument, it may also be desirable to be able to initiate a single scan of all six inputs. Figure 4 shows the necessary interconnections to obtain this operation. As before, the cycle is initiated via a pulse from a push button or other source. In this case, however, the Data Hold and Channel Increment inputs are controlled by the Data Ready. Each time Data Ready goes from low to high, the channel is incremented and conversions are made on the newly selected channel. The process continues until the meter is back on channel "0". The meter then waits for another scan initiation. During a scan each channel is displayed for 3.2 seconds (the whole scan takes approximately 20 seconds). Simultaneous display of channel number and converted value requires implementation of a separate display for channel number. TCINPUTS OLE To continuously scan all six channels with a printer, set up as in Figure 3 except Scan must be held at Logic "0". . TCINPUTS AD2036 OUT CLOCK IN DATA HOLD CHANNEL INCREMENT -0 I- PUSH TE ,£. TOSCAN EXTERNAL CHANNEL SELECT CIRCUITRY Figure 4. Stand-Alone Operation To continuously scan, set up as per Figure 4 except fIX the Scan input at Logic "0". -~ o()~~ ~ SCAN Figure3. AD2036 with Printer For continuous printing of a single channel set up as in Figure 3 except fIX Scan at Logic "0". Channel can be selected by switch or externally. For external Channel Selection, the Scanner Enable line should be held low. Under external BCD control, Channel Selection occurs immediately. If the Scan line is pulsed to a logic low, the printer will print the selected channel data 6 times and stop. If held low, a continuous printout of the selected channel will result. +SV power is provided at the rear connector to power external control logic. ~? CLOCK TR4NSDUCERS AND REFERENCES Opto Isolation The AD2036 has as a standard feature ~pto Isolation. This prevents external digital load currents from entering the analog circuitry via common ground paths and also enables safe temperature monitoring of equipment where there is no isolation from ac. As shown in the block diagram, Figure I, digital and analog circuitry as well as the ac are isolated. wOoingConnections Power connections, thermocouple connections and control and digital connections are accessible at the rear. All but the thermocouple connections are via card edge (see Figures 6 and 7). Thermocouple wires are connected to a barrier strip on the top board (see Figure 5). To install thermocouple wires, remove shroud from rear of unit by removing the screw. Feed thermocouple wires through slots in the shroud (see Figure 9). Thermocouple "inp' wires are attached directly to the barrier strip. For easy acces: turn AD2036 upside down. (+) and (-) polarities are designate on the P.C.B. Care must be taken when connecting input wir, to insure correct polarity. Figure 5 shows proper polarity arv channel designations. Replace shroud after connecting TC's. Calibration Procedure A precision voltage source and pure water Ice Bath are required. Location of the calibration adjusts are shown in Figure 8, TC WIRE B: BARRIER STRIP + I CALIBRATED DC MILLIVOLT SOURCE PIN A ICE BATH BOTTOM VIEW P2 Figure 5. Thermocouple Connections OBS Figure 8. Calibration Diagram Power connections, control inputs and digital connections are contained in the pin out diagrams in Figures 6 and 7. PIN REF PIN FUNCTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PIN REF PIN FUNCTION DATA HOLD IN CLOCK OUT POLARITY BCD 8 K,EY BCD 2 BCD SO BCD20 BCD 800 ANALOG GROUND BCD 400 BCD 200 DISPLAY BLANK OVERRANGE AC LINE HIGH A B C 0 E F H J K L M N P R S With the voltage source set to zero, adjust the Zero control (top left) for a reading of 000 for Celsius or 032 for Fahrenheit units. OLE L BCD 1 BCD 4 BCD 10 BCD4D BCD 100 DP3 XX.X DP2 X.XX DIGITAL GROUND DP1 .XXX SHIELD EARTH GROUND} AC LINE LOW Using Table 1 for the proper thermocouple, set the calibrate. voltage source to the appropriate number of millivolts and set span adjust (outer bottom right) for a correct reading. TE Figure '6. Converter Card Pin Designations, P 1 I PIN REF PIN FUNCTION I 1 2 K Y 3 4 5 6 7 8 9 10 11 12 13 14 15 ANALOG GND DATA READY SPARE INVERTER OUTPUT RESERVED FOR FUTURE FUNCTION FA MODE OUTPUT CHANNEL INPUT BCD 1 NC NC NC NC CLOCK IN CHANNEL OUTPUT BCD 4 DIGITAL GND FACTORY USE PIN REF PIN FUNCTION A ANALOG OUTPUT B DATA READY KE C CHANNEL INCREMENT 0 CHANNEL OUTPUT BCD 1 E FACTORY USE F SPARE INVERTER INPUT H CiiANNEL INPUT BCD 2 J RESERVED FOR FUTURE FUNCTION K I""ANNE' OUTPUT AN> 2 SCAN ENABLE L M RESERVED FOR FUTURE FUNCTION N CHANNEL INPUT BCD 4 r!!l!DT P R +5V de (REF. TO DIG. GRD) S SCAN I Figure 7. Temperature Card Pin Designations, P2 n-d' _n -u- - -- ---d' -n TC Sensor Type Color Code Polarity Input Reading Input/mV Reading J Iron Constantan White Red + O.Omv O.Omv OoC noF 41.013 41.013 730°C 1346°F K Chromel Alumel Yellow Red - O.OmV O.OmV OoC 32°F 52.049 42.03 1290oC 1880oF T Copper Constantan Blue Red - O.OmV OOC - + + O.Omv 3ZoF Table 1. Calibration 19.516 373°C 19.536 713°F Chart TRANSDUCERS AND REFERENCES 263 ---- 4.18 KEY BETWEEN PINS2&3 CONNECTOR P2 1106.01 1 0.045 MAX 11.141 SLOTS FOR THERMOCOUPLE WIRES @ @ 0000000 A02038 POWER SUPPlY INPUT - 0 '" VAC50.S0'" '0 100VAG50.60'" @@ E 0 220 VAG 50.60 '" H 0 260 VA< 50-60 '" THERMOCOUPLE SELECTION J 0 .60 w 700"C .,. w 1400°' K 0 .SO '" '350°C .,. w 2000°' T 0100 0" 400°C,,", w T"o, OEOREE READOUT , 0 DEGREE CENTIGRADE 2 0 DEGREE 'AHRENHEfT 3.92 199.61 KEY BETWEEN PINS5&6 CONNECTOR P1 REAR VIEW 0 DENOTES OPTOON 00000 00000 0000 ZERO ADJUST b IFACTORY USE) "ANALOG WOEVICES MADE IN U.SA It VENTI LA TlON HOLES OBS FRONT VIEW 15 (FACTORYUSEI Lr 0.93 123.61 t'- 0400 110.161 5.80 (147.31 MAX 4.48 5.10 6.43 ~ -I 026 16.601 1113.BI (129.51 SIDE VIEW (163.31 Figure 9. AD2036 Mechanical Outline (Dimensions shown in inches and (mm)) c==::BLOCK TENSION SCREW 0' PANEL THICKNESS 0.0625 to 0.125 (1.61 to 13.21 SHROUD --, MOUNTING INSTRUCTIONS, 1. SLIDE DPM THROUGH PANEL CUTOl'T FROM FRONT OF PANEL. 2. SNAP MOUNTING BlOCK INTO SLOT ON DPM SIDES. 3. TIGHTEN MOUNTING BLOCK TENSION SCREWS SNUGLY TO SECURE DPM TO PANEL (DO NOT OVERTIGHTEN!) 4. SNAP LENS ONTO FRONT OF DPM. Figure 10. AD2036 Mounting Instructions (Dimensions shown in inches and (mm)) 264 TRANSDUCERS , SPAN ADJUST OLE TOP VIEW AND REFERENCES 0.36 19.71 TE