NCN49597 Power Line Communication Modem The NCN49597 is a powerful spread frequency shift keying (S−FSK) communication system−on−chip (SoC) designed for communication in hostile environments. It combines a low power ARM Cortex M0 processor with a high precision analogue front end. Based on 4800 baud S−FSK dual−channel technology, it offers an ideal compromise between speed and robustness. Pin−compatible with its predecessor, the AMIS−49587, this new generation chip extends the communication frequency range up to the CENELEC D band for use in applications such as e−metering, home automation and street lighting. The NCN49597 benefits for more than 10 years of field experience in e−metering and delivers innovative features such as a smart synchronization and in−band statistics. Fully reprogrammable, the modem can be updated in the field. Multiple royalty−free firmware options are available from ON Semiconductor; refer to the separate datasheets for details. The configurable GPIOs allow connecting peripherals such as LCDs or metering ICs. http://onsemi.com 1 QFN52 8x8, 0.5P CASE 485M MARKING DIAGRAM 52 1 Features • Power Line Communication (PLC) Modem for 50 Hz, 60 Hz and DC • • • • • • • • • • • Mains Embedded ARM Cortex M0 Processor 10 General Purpose IOs Controllable by Software Embedded 32 kB RAM Embedded 2 kB ROM Containing Boot Loader Hardware Compliant with CENELEC EN 50065−1 and EN 50065−7 Half Duplex S−FSK Channel, up to 4800 Baud Programmable Carrier Frequencies in CENELEC A, B, C and D Band Data Rate Selectable: 300 – 600 – 1200 – 2400 – 4800 baud (@ 50 Hz); 360 – 720 – 1440 – 2880 – 5760 baud (@ 60 Hz) UART for Interfacing with an Application Microcontroller Power Supply 3.3 V Wide Junction Temperature Range: −40°C to +125°C Available Firmware Options • • • • • Linky Compliant • ON−PL110+ − Mesh Networking with Collision • Avoidance and Error Correction Complete Handling of Protocol Layers (physical, MAC, LLC) Repetition Boosting Robustness and Range of the Communication (IEC firmware) © Semiconductor Components Industries, LLC, 2014 May, 2014 − Rev. 1 XXXXYZZ NCN 49597 C597−901 XXXX Y ZZ = Date Code = Plant Identifier = Traceability Code ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 28 of this data sheet. Typical Applications • IEC − Fully IEC61334−5−1, IEC 61334−4−32 and • 52 1 AMR: Remote Automated Meter Reading Building Automation Solar Power Control and Monitoring Street Light Control and Monitoring Transmission of Alerts (fire, gas leak, water leak) Publication Order Number: NCN49597/D NCN49597 APPLICATION Application Example C8 3V3_A R6 R8 R7 3V3_D C17 C16 3V3_D C9 VDD 12V VDDA C6 C7 U1 12V R12 VCC D1 −B 6 MAINS 12 7 U2 OutA Vuc 5 19 NCS5651 OutB 8 R4 R5 4 R10 TX_OUT TXD D2 RXD C4 3 9 11 VEE C10 1 13 Enable +A 10 +B 2 Vcom 20 14 BR0 BR1 Rlim GNDuC Application Micro Controller 15 Vwarn 3V3_D R9 RESB R14 C5 C11 C3 −A NCN49597 TX_ENB Tr R2 1:2 C2 R3 D3 D4 RX_OUT C1 VDD1V8 RX_IN R1 3V3_A SEN REF_OUT C15 CDREF D5 EXT_CLK_E C13 Y1 VSS VSSA C12 XTAL_OUT ZC_IN XTAL_IN R11 C14 Figure 1. Typical Application for the NCN49597 S−FSK Modem Figure 1 shows an S−FSK PLC modem built around the NCN49597. The design is a good starting point for a CENELEC. EN 50065−1−compliant system; for further information refer to the referenced design manual. This design is not galvanically isolated; safety must be considered when interfacing to a microcontroller or a PC. For synchronization the mains is coupled in via a 1 MW resistor; the Schottky diode pair D5 clamps the voltage within the input range of the zero crossing detector. In the receive path a 2nd order high pass filter blocks the mains frequency. The corner point − defined by C1, C2, R1 and R2 − is designed at 10 kHz. In the transmit path a 3th order low pass filter built around the NCS5651 power operational amplifier suppresses the 2nd and 3rd harmonics to be in line with the CENELEC EN50065−1 specification. The filter components are tuned for a space and mark frequency of 63.3 and 74 kHz respectively. The output of the amplifier is coupled through DC blocking capacitor C10 to a 2:1 transformer Tr. The high voltage capacitor C11 couples the secondary of this transformer to the mains. High−energetic transients from the mains are clamped by the protection diode combination D3, D4, together with D1, D2. http://onsemi.com 2 NCN49597 Table 1. EXTERNAL COMPONENTS LIST AND DESCRIPTION Component C1, C2 C5, CDREF Function – Remarks High pass receive filter VCOM & VREF_OUT ceramic decoupling capacitor Value Tolerance Unit 1.5 ±10% nF 1 −20 +80% mF C7, C9, C16, C17 Decoupling block capacitor 100 −20 +80% nF C3 TX_OUT coupling capacitor 470 ±20% nF C4 Low pass transmit filter 470 ±10% pF C6 Low pass transmit filter 68 ±10% pF C8 Low pass transmit filter 3 ±10% pF C10 Transmission signal coupling cap; 1 ARMS ripple @ 70 kHz 10 ±20% mF C11 High voltage coupling capacitor; 630 V 220 ±20% nF C12 Zero crossing noise suppression 100 ±20% pF Crystal load capacitor 22 ±20% pF C13, C14 C15 Decoupling block capacitor 1.8 V internal supply 1 −20 +80% mF R1 High pass receive filter 22 ±1% kW R2 High pass receive filter 11 ±1% kW R3 High pass receive filter 10 ±1% kW R9 Line driver current limitation setting 10 ±1% kW R4 Low pass transmit filter 3.3 ±1% kW R5 Low pass transmit filter 10 ±1% kW R6 Low pass transmit filter 8.2 ±1% kW R7 Low pass transmit filter 500 ±1% W R8 Low pass transmit filter 3 ±1% kW R10 TX coupling resistor ; 0.5 W 0.47 ±10% W R11 Zero crossing coupling 1 ±10% MW Pull up 10 ±10% kW R12, R13 D1, D2 High−current Schottky clamp diodes D3, D4 TVS diodes MBRA340 P6SMB6.8AT3G D5 Double low−current Schottky clamp diode Y1 Crystal Tr 2:1 signal transformer U1 PLC modem U2 Power operational amplifier BAS70−04 48 MHz NCN49597 NCS5651 http://onsemi.com 3 50 ppm NCN49597 Table 2. ABSOLUTE MAXIMUM RATINGS Rating Symbol Min Max Unit Absolute max. digital power supply VDD_ABSM VSS − 0.3 3.9 V Absolute max. analog power supply VDDA_ABSM VSSA − 0.3 3.9 V Absolute max. difference between digital and analog power supply VDD − VDDA_ABSM −0.1 0.1 V Absolute max. difference between digital and analog ground VSS − VSSA_ABSM −0.1 0.1 V VXIN_ABSM18 VSS − 0.2 VDD18 + 0.2 V VXOUT_ABSM18 VSS − 0.2 VDD18 + 0.2 V VN5VSIN_ABSM VSS − 0.3 VDD + 0.3 V VN5VSOUT_ABSM VSS − 0.3 VDD + 0.3 V POWER SUPPLY PINS VDD, VDDA, VSS, VSSA CLOCK PINS XIN, XOUT Absolute maximum input for the clock input pin (Note 1) Absolute maximum voltage at the clock output pin (Note 1) NON 5 V SAFE PINS: TX_OUT, ALC_IN, RX_IN, RX_OUT, REF_OUT, ZC_IN, TDO, SCK, SDO, SCB Absolute maximum input for normal digital inputs and analog inputs Absolute maximum voltage at any output pin 5 V SAFE PINS: TX_ENB, TXD, RXD, BR0, BR1, IO0..IO9, RESB, TDI, TCK, TMS, TRSTB, TEST, SDI Absolute maximum input for digital 5 V safe pins configured as input (Note 2) Absolute maximum voltage at 5 V safe pin configured as output (Note 2) V5VSIN_ABSM VSS − 0.3 5.5 V V5VSOUT_ABSM VSS − 0.3 VDD + 0.3 V Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. The upper maximum voltage rating on the clock pins XIN and XOUT is specified with respect to the output voltage of the internal core voltage regulator. The tolerance of this voltage regulator must be taken into account. In case an external clock is used, care must be taken not to damage to XIN pin. 2. The direction (input or output) of configurable pins (IO0…IO9) depends on the firmware. Normal Operating Conditions Table 3. OPERATING RANGES Rating Symbol Min Max Unit VDD, VDDA 3.0 3.6 V Junction Temperature Range TJ −40 125 °C Ambient Temperature Range TA −40 115 °C Power supply voltage range (VDDA and VDD pins) Functional operation above the stresses listed in the Recommended Operating Ranges is not implied. Extended exposure to stresses beyond the Recommended Operating Ranges limits may affect device reliability. http://onsemi.com 4 NCN49597 PIN DESCRIPTION − QFN Package NC NC TX_OUT ALC_IN NC NC VDDA VSSA RX_OUT RX_IN NC REF_OUT NC 40 41 42 43 44 45 46 47 48 49 50 51 52 ZC_IN NC IO3 IO4 IO5 IO0 TDO TDI TCK TMS TRST IO6 IO8 1 39 2 38 3 37 4 36 5 35 6 34 NCN49597 7 8 33 32 9 31 10 30 11 29 12 28 13 27 NC NC TX_EN TEST RES NC IO1 BR0 BR1 SEN IO2 CSB SDO 26 25 24 23 22 21 20 19 18 16 17 15 14 SDI SCK RXD IO9 TXD VDD VSS VDD1V8 XOUT XIN DATA/PRES EXT_CLK_E IO7 Figure 2. QFN Pin−out of NCN49597 (top view) Table 4. NCN49597 QFN PIN FUNCTION DESCRIPTION Pin Number Pin Name I/O Type Description 1 ZC_IN In A 3, 4 IO0, IO1 In/Out D, 5VS, ST 50/60 Hz input for mains zero crossing detection General Purpose I/O’s (Notes 3 and 4) 5, 6, 12..14, 23, 33, 29 IO2..IO7 In/Out D, 5VS, ST General Purpose I/O’s (Note 3) 13, 23 IO8, IO9 In/Out D, PD 7 TDO Out D 8 TDI In D, 5VS, PD, ST JTAG test data input (Note 7) 9 TCK In D, 5VS, PD, ST JTAG test clock (Note 7) 10 TMS In D, 5VS, PD, ST JTAG test mode select (Note 7) General purpose IO (Notes 3 and 9) JTAG test data output 11 TRSTB In D, 5VS, PD, ST JTAG test reset bar (active low) (Note 8) 15 EXT_CLK_E In D, 5VS, PD, ST External Clock Enable input 16 DATA/PRES Out D, 5VS, OD 17 XIN In A, 1.8 V Crystal input 18 XOUT Out A, 1.8 V Crystal oscillator output (output must be left floating when XIN is driven by an external clock) 19 VDD1V8 P 1.8 V regulator output. A decoupling capacitor of at least 1 mF is required for stability 20 VSS P Digital ground Output of transmitted data (DATA) or PRE_SLOT signal (PRES) 3. The direction and function of the general−purpose I/O’s is controlled by the firmware. Depending on the firmware behavior, a general−purpose IO (GPIO) used as an output may appear as an open−drain, push−pull or open−source pin. Refer to the firmware documentation for details. 4. During boot (i.e., before firmware has been uploaded) this pin is an output and indicates the status of the boot loader. Once firmware has been loaded, the pin is available as a GPIO. 5. During normal operation, this pin must be tied to ground (recommended) or left open. 6. If the modem is not loading the firmware from an external SPI memory, it is recommended that this pin is tied to ground or Vdd. 7. During normal operation, it is recommended that this pin is tied to ground. 8. During normal operation, this pin must be tied to Vdd. 9. If a general purpose IO is configured as an output, the pull−down resistor is disconnected. http://onsemi.com 5 NCN49597 Table 4. NCN49597 QFN PIN FUNCTION DESCRIPTION Pin Number Pin Name I/O Type Description 21 VDD 22 TXD Out D, 5VS, OD UART transmit output 24 RXD In D, 5VS, ST UART receive input 25 SCK Out D 26 SDI In D, 5VS, ST 27 SDO Out D SPI interface to external Flash: serial data output 28 CSB Out D SPI interface to external Flash: chip select 30 SEN In D, 5VS, PD, ST 31 BR1 In D, 5VS UART baud rate selection 32 BR0 In D, 5VS UART baud rate selection 35 RESB In D, 5VS, ST 36 TEST In D, 5VS, PD, ST 37 TX_ENB Out D, 5VS, OD 42 TX_OUT Out A Transmitter output 43 ALC_IN In A Automatic level control input 46 VDDA P 3.3 V analog supply 47 VSSA P Analog ground 48 RX_OUT Out A Output of receiver operational amplifier 49 RX_IN In A Positive input of receiver operational amplifier 51 REF_OUT Out A Internal voltage reference. A decoupling capacitor of at least 1 mF is required for stability 2, 34, 38..41, 44, 45,50, 52 NC P 3.3 V digital supply SPI interface to external Flash: clock SPI interface to external Flash: serial data input (Note 6) SPI interface Enable external Flash Reset (active low) Production hardware test enable (Note 5) Transmit enable (active low) These pins are not connected and must be connected to ground (recommended) or left open 3. The direction and function of the general−purpose I/O’s is controlled by the firmware. Depending on the firmware behavior, a general−purpose IO (GPIO) used as an output may appear as an open−drain, push−pull or open−source pin. Refer to the firmware documentation for details. 4. During boot (i.e., before firmware has been uploaded) this pin is an output and indicates the status of the boot loader. Once firmware has been loaded, the pin is available as a GPIO. 5. During normal operation, this pin must be tied to ground (recommended) or left open. 6. If the modem is not loading the firmware from an external SPI memory, it is recommended that this pin is tied to ground or Vdd. 7. During normal operation, it is recommended that this pin is tied to ground. 8. During normal operation, this pin must be tied to Vdd. 9. If a general purpose IO is configured as an output, the pull−down resistor is disconnected. P: Power pin 5VS: 5 V safe; pin that support the presence of 5 V if used as input or as open−drain output A: Analog pin Out: Output signal D: Digital pin In: Input signal PD: Internal Pull Down resistor (Note 9) ST: Schmitt trigger input. OD: Open Drain Output 1.8V: The maximal voltage on this pin is 1.8 V http://onsemi.com 6 NCN49597 Table 5. ELECTRICAL CHARACTERISTICS All parameters are valid for TJ = −40°C to 125°C, VDD = 3.3 V, fCLK = 48 MHz ± 50 ppm unless otherwise specified. Parameter Test Conditions Symbol Min Typ Max Unit 1.62 1.80 1.98 V INTERNAL VOLTAGE REGULATOR: PIN VDD1V8 (power supply and voltage reference) Internal voltage regulator output VDD18 Current consumption in receive mode Current through VDD and VDDA (Note 10) IRX 40 60 mA Current consumption in transmit mode Current through VDD and VDDA (Note 10) ITX 40 60 mA Current consumption when RESB = 0 Current through VDD and VDDA IRESET 4 mA 65 % Tstartup 15 ms Load capacitance external crystal CL 18 pF Series resistance external crystal RS 60 W 15 pF OSCILLATOR: PIN XIN, XOUT (Note 11) 35 Duty cycle with quartz connected Start−up time Maximum Capacitive load on XOUT XIN used as clock input CLXOUT Low input threshold voltage XIN used as clock input VILXOUT 1 6 0.3 V VDD18 High input threshold voltage XIN used as clock input VIHXOUT 0.7 VDD18 V Low output voltage XIN used as clock input, XOUT = 2 mA VOLXOUT 0.3 V High input voltage XIN used as clock input VOHXOUT VDD18 − 0.3 V Rise and fall time on XIN XIN used as clock input trXIN_EXT 1.5 ns ZERO CROSS DETECTOR AND 50/60 HZ PLL: PIN ZC_IN (Note 12) ImpZC_IN −20 20 mA For 1 ms (Note 12) ImavgZC_IN −2 2 mA With protection resistor at ZC_IN (Note 12) VMAINS 90 550 VPK Rising threshold level (Note 13) VIRZC_IN 1.9 V Falling threshold level (Note 13) VIFZC_IN 0.85 Maximum peak input current Maximum average input current Mains voltage input range Hysteresis V VHYZC_IN 0.4 R_CONF[0] = 0 (50 Hz) Flock50Hz 45 55 Hz R_CONF[0] = 1 (60 Hz) Flock60Hz 54 66 Hz R_CONF[0] = 0 (50 Hz) Tlock50Hz 15 s R_CONF[0] = 1 (60 Hz) Tlock60Hz 20 s Frequency variation without going out of lock (Note 14) R_CONF[0] = 0 (50 Hz) DF60Hz 0.1 Hz/s Frequency variation without going out of lock (Note 14) R_CONF[0] = 1 (60 Hz) DF50Hz 0.1 Hz/s JitterCHIP_CLK 25 ms Lock range (Note 14) Lock time (Note 14) Jitter of CHIP_CLK (Note 14) V 10. With typical firmware. The exact value depends on the firmware variant loaded and the firmware configuration. 11. In production the actual oscillation of the oscillator and duty cycle will not be tested. The production test will be based on the static parameters and the inversion from XIN to XOUT in order to guarantee the functionality of the oscillator. 12. This parameter is not tested in production. 13. Measured relative to VSS 14. These parameters will not be measured in production as the performance is determined by a digital circuit. Correct operation of this circuit will be guaranteed by the digital test patterns. http://onsemi.com 7 NCN49597 Table 5. ELECTRICAL CHARACTERISTICS All parameters are valid for TJ = −40°C to 125°C, VDD = 3.3 V, fCLK = 48 MHz ± 50 ppm unless otherwise specified. Parameter Test Conditions Symbol Min fTX_OUT = 23 – 75 kHz (Note 15) fTX_OUT = 148.5 kHz (Note 15) VTX_OUT 0.85 0.76 Second order harmonic distortion fTX_OUT = 148.5 kHz (Note 15) Third order harmonic distortion fTX_OUT = 148.5 kHz (Note 15) Typ Max Unit 1.15 1.22 VPK HD2 −55 dB HD3 −57 dB 11.44 Hz TRANSMITTER EXTERNAL PARAMETERS: PIN TX_OUT, ALC_IN, TX_ENB Maximum output level Transmitted carrier frequency resolution RfTX_OUT 11.44 Transmitted carrier frequency accuracy (Note 16) DfTX_OUT 30 Hz Capacitive output load at pin TX_OUT (Note 16) CLTX_OUT 20 pF Resistive output load at pin TX_OUT RLTX_OUT 5 5 kW Turn off delay of TX_ENB output TdTX_ENB 0.25 0.5 ms Automatic level control attenuation step ALCstep 2.9 3.1 dB Maximum attenuation ALCrange 20.3 21.7 dB Low threshold level on ALC_IN With DC bias equal to VREF_OUT VTLALC_IN 0.34 0.46 VPK High threshold level on ALC_IN With DC bias equal to VREF_OUT VTHALC_IN 0.54 0.72 VPK RALC_IN 111 189 kW f = 50 Hz (Note 17) f = 10 kHz (Note 17) PSRRTX_OUT 32 10 f = 10 kHz f = 148.5 kHz f = 195 kHz f = 245 kHz f = 500 kHz f = 1 MHz f = 2 MHz VTX_PF_10kHz VTX_LPF_148kHz5 VTX_LPF_195kHz VTX_LPF_245kHz VTX_LPF_500kHz VTX_LPF_1000kHz VTX_LPF_2000kHz −0.5 −1.3 −4.5 Input impedance of ALC_IN pin Power supply rejection ratio of the transmitter section Transmit cascade attenuation (Note 18) dB 0.5 0.5 −1.5 −3 −18 dB −36 −50 15. With the level control register set for maximal output amplitude. Tested with low pass filter tuned for CENELEC D−band. 16. This parameter will not be tested in production. 17. A sinusoidal signal of 100 mVpp is injected between VDDA and VSSA while the digital AD converter generates an idle pattern. The signal level at TX_OUT is measured to determine the parameter. 18. The cascade of the digital−to−analog converter (DAC), low−pass filter (LPF), and transmission amplifier is production tested and must have a frequency characteristic between the limits listed. The level is specified relative to the level at DC; the absolute output level will depend on the operating condition. This test is done with the low−pass filter (LPF) tuned to include the CENELEC D−band. In production the measurement will be done for relative to DC with a signal amplitude of 100 mV. http://onsemi.com 8 NCN49597 Table 5. ELECTRICAL CHARACTERISTICS All parameters are valid for TJ = −40°C to 125°C, VDD = 3.3 V, fCLK = 48 MHz ± 50 ppm unless otherwise specified. Parameter Test Conditions Symbol Min Typ Max Unit RECEIVER EXTERNAL PARAMETERS: PIN RX_IN, RX_OUT, REF_OUT Input offset voltage Max. peak input voltage (corresponding to 62.5% of the ADC full scale) Input referred noise of the analog receiver path AGC gain = 42 dB VOFFS_RX_IN 5 mV AGC gain = 0 dB VOFFS_RX_IN 50 mV AGC gain = 0 dB (Note 19) VMAX_RX_IN 1.15 VPK AGC gain = 42 dB (Notes 19 and 20) NFRX_IN 150 nV/√Hz 0.85 Input leakage current of receiver input ILE_RX_IN −1 1 mA Max. current delivered by REF_OUT IMax_REF_OUT −300 300 mA PSRRLPF_OUT 35 dB 10 dB Power supply rejection ratio of the receiver input section f = 50 Hz (Note 21) f = 10 kHz (Note 21) AGC gain step AGCstep 5.3 6.7 dB AGC range AGCrange 39.9 44.1 dB Analog ground reference output voltage Load current ±300 mA VREF_OUT 1.52 Signal to noise ratio (Notes 19 and 21) Signal amplitude of 62.5% of the full scale of the ADC SNAD_OUT 54 VCLIP_AGC_IN 1.05 f = 10 kHz, A = 250 mVpk f = 148.5 kHz, A = 250 mVpk f = 195 kHz, A = 250 mVpk f = 245 kHz, A = 250 mVpk f = 500 kHz, A = 250 mVpk f = 1 MHz f = 2 MHz VRX_LPF_10kHz VRX_LPF_148.5kHz VRX_LPF_195kHz VRX_LPF_245kHz VRX_LPF_500kHz VRX_LPF_1000kHz VRX_LPF_2000kHz −0.5 −1.3 −4.5 VDD and VDDA rising VPORH VDD and VDDA falling VPORL 2.1 0 to 3 V on both VDD and VDDA TRPOR 1 Clipping level at the output of the gain stage (RX_OUT) Receive cascade attenuation (Note 23) 1.65 1.78 V dB 0 1.65 VPK 0.5 0.5 −1 −3 −18 dB 2.7 V −36 −50 POWER−ON−RESET (POR) POR threshold (Note 24) Power supply rise time ms DIGITAL OUTPUTS: TDO, SCK, SDO, CSB, IO0..IO9 Low output voltage (Note 25) IXOUT = 4 mA VOL High output voltage (Note 25) IXOUT = −4 mA VOH 0.4 0.85 VDD V V DIGITAL OUTPUTS WITH OPEN DRAIN: TX_ENB, TXD, DATA/PRES Low output voltage IXOUT = 4 mA VOL 0.4 V VIL 0.2 VDD V DIGITAL INPUTS: BR0, BR1 Low input level High input level 0 to 3 V Input leakage current VIH 0.8 VDD ILEAK −2 V 2 mA 19. Input at RX_IN, no other external components. 20. Characterization data only. Not tested in production. 21. A sinusoidal signal of 100 mVpp is injected between VDDA and VSSA. The signal level at the differential LPF_OUT and REF_OUT output is measured to determine the parameter. The AGC gain is fixed at 42 dB. 22. These parameters will be tested in production with an input signal of 95 kHz and 1 VPK by reading out the digital samples at the output of the ADC. The AGC gain is switched to 0 dB. 23. The cascade of the receive low−pass filter (LPF), AGC and low noise amplifier is production tested and must have a frequency characteristic between the limits listed. The level is specified relative to the level at DC; the absolute output level will depend on the operating condition. This test is done with the low−pass filter (LPF) tuned to include the CENELEC D−band. 24. The nominal voltage on the pins VDD and VDDA (the digital and analog power supply) must be equal; both supply rail must be switched together. 25. For IO0..IO9, this parameter only applies if the pin is configured as output pin by the firmware. http://onsemi.com 9 NCN49597 Table 5. ELECTRICAL CHARACTERISTICS All parameters are valid for TJ = −40°C to 125°C, VDD = 3.3 V, fCLK = 48 MHz ± 50 ppm unless otherwise specified. Parameter Test Conditions Symbol Min Typ Max Unit 0.2 VDD V DIGITAL INPUTS WITH PULL−DOWN: TDI, TMS, TCK, TRSTB, TEST, SEN, IO8, IO9 Low input level (Note 26) VIL High input level (Note 26) VIH 0.8 VDD RPU 35 Pull−down resistor (Note 26) Measured at VPin = VDD / 2 V 100 170 kW 0.80 VDD V 2 mA DIGITAL SCHMITT TRIGGER INPUTS: RXD, RESB, IO0..IO7, SDI VT+ Rising threshold level (Note 27) Falling threshold level (Note 27) VT− 0.2 VDD Input leakage current (Note 27) ILEAK −2 V BOOT LOADER TIMING (Parameters are valid for a baud rate of 115’200) (Note 28) (Note 29) t2s (Notes 29 and 30) tstx Inter−byte timeout sent to modem (Note 29) tIB Boot loader acknowledgement after last byte correctly received (Note 29) tACK IO2 hold time after start of acknowledgement byte transmission (Note 29) t2h IO2 setup time to falling edge of RESB Boot loader startup time ms 5 135 3.6 200 ms 20 ms 12 ms ms 36 26. For IO8 and IO9, this parameter only applies if the pin is configured as input pin by the firmware. 27. For IO0…IO7, this parameter only applies if the pin is configured as input pin by the firmware. 28. The timing constraints governing the boot loader when uploading firmware over the serial interface are illustrated in Figure 3. 29. These parameters will not be measured in production as the performance is determined by a digital circuit. 30. This parameter is specified with the oscillator stable. Refer to Tstartup for oscillator startup information. Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be indicated by the Electrical Characteristics if operated under different conditions. t2s t2h IO2 RESB STX TXD ACK AAH RXD tstx tds tIB tACK Figure 3. Timing Constraints for Uploading the Firmware over the Serial Communication Interface (SCI) http://onsemi.com 10 NCN49597 Typical Performance Characteristics Voltage [V] 1.68 1.66 1.64 1.62 1.60 0 0.2 0.4 0.6 Time [ms] 0.8 1.0 1.2 Figure 4. Receiver Opamp — Small signal transient response for (top to center) no load, 10 kW load, 3.6kW load 2.2 Voltage [V] 2.0 1.8 1.6 1.4 1.2 1.0 0 0.2 0.4 0.6 0.8 Time [ms] 1.0 1.2 Figure 5. Receiver Opamp — Large signal transient response for (top to center) no load, 10 kW load, 3.6kW load 3.5 No load 3.0 0 kW 0.6 kW Voltage [V] 2.5 2.0 1.5 1.0 0.5 0 0 5 10 Time [ms] 15 20 Figure 6. Receiver Opamp — Output overdrive recovery behavior. The input signal is shown in grey RX_IN 49.9 W RX_OUT RL 1 mF Figure 7. Test Circuit for Figures 4–6 http://onsemi.com 11 NCN49597 General Description Media Access Control (MAC) and Logical Link Control (LLC) layers on−chip. For more information, refer to the dedicated software datasheets. Because the lower layers are handled on−chip, the NCN49597 provides an innovative architectural split. The user benefits from a higher level abstraction. Compared to a low−level interface, the NCN49597 allows faster development of applications: the user just needs to send the raw data to the NCN49597 and no longer has to take care of the details of the transmission over the specific medium. The latter part easily represents half of the software development cost. The NCN49597 is a single chip half duplex S−FSK modem designed for hostile communication environments with very low signal−to−noise ratio (SNR) and high interference. It is particularly suited for power line carrier (PLC) data transmission on low−or medium−voltage power lines. Together with firmware, the device handles of the lower layers of communication protocols. Firmware solutions are provided by ON Semiconductor royalty−free for the two most popular standards: the IEC 61334−5−1 standard primarily intended for automatic meter reading (AMR) and the ON−PL110+ protocol primarily intended for building and process automation. Both variants handle the physical, CLIENT Application SERVER Application SERVER Application NCN49597 in MASTER mode NCN49597 in SLAVE mode NCN49597in SLAVE mode Major User Type Figure 8. Application Example: a Network Topology for a Three−node IEC 61334−5−1 Network A typical system−level application is show in Figure 8. Here, three NCN49597 modems in combination with the IEC 61334−5−1 firmware connect equipment using power line communication. Figure 9 shows the building blocks of the NCN49597. Refer to the sections below for a detailed description. VDD 1V8 Transmitter (S−FSK Modulator) Communication Controller TX_ENB TO Power Amplifier LP Filter TX_OUT Transmit Data & Sine Synthesizer D/A TxD RxD Serial Comm. Interface BR0 BR1 ALC_IN IO[9:0] Receiver (S−FSK Demodulator) Local Port RX_OUT FROM Line Coupler RX_IN AAF LP Filter AGC A/D ARM Risc Core S−FSK Demodulator Test Control DATA /PRES 5 JTAG I /F TEST REF REF_OUT RESB POR Watchdog Timer 1 & 2 Clock and Control ZC_IN TO Application Micro Controller Zero crossing PLL Clock Generator & Timer 4 OSC Flash SPI Program/Data RAM NCN49597 VDDA VSSA VDDD VSSD EXT_CLK_E XIN Program ROM Interrupt Control XOUT Figure 9. Block Diagram of the NCN49597 S−FSK Modem http://onsemi.com 12 SPI I/F SEN TO External Flash NCN49597 alternatively, the modem can autonomously retrieve the firmware from an attached SPI memory. For details, refer to the Boot Loader section. The modem communicates to the application microcontroller over a Serial Communication Interface (SCI), a standard asynchronous serial link, which allows interfacing with any microcontroller with a free UART. The SCI works on two wires: TXD and RXD. The baud rate is programmed by setting two pins (BR0, BR1). NCN49597 complies with the CENELEC EN 50065−1, EN 50065−7 and the IEC 61334−5−1 standards. It operates from a single 3.3 V power supply and is interfaced to the power line by an external line driver and transformer. An internal PLL is locked to the mains frequency and is used to synchronize the data transmission at data rates of 300, 600, 1200, 2400 and 4800 baud for a 50 Hz mains frequency, or 360, 720, 1440, 2880 and 5760 baud for a 60 Hz mains frequency. In both cases this corresponds to 3, 6, 12 or 24 data bits per half cycle of the mains period. S−FSK is a modulation and demodulation technique that combines some of the advantages of a classical spread spectrum system (e.g. immunity against narrow band interferers) with the advantages of the classical FSK system (low complexity). The transmitter assigns the space frequency fS to “data 0” and the mark frequency fM to “data 1”. In contrast to classical FSK, the modulation carriers fS and fM used in S−FSK are placed well apart. As interference and signal attenuation seen at the carrier frequencies are now less correlated, this results in making their transmission quality independent from each other. Thus, more robust communication is possible in interference−prone environments. The frequency pairs supported by the NCN49597 are in the range of 9–150 kHz with a typical separation of 10 kHz. The conditioning and conversion of the signal is performed at the analog front−end of the circuit. All further processing of the signal and the handling of the protocol is fully digital. The digital processing of the signal is partitioned between hardwired blocks and a microprocessor block. Where timing is most critical, the functions are implemented with dedicated hardware. For the functions where the timing is less critical − typically the higher level functions − the circuit makes use of an integrated ARM microprocessor core. An internal random−access memory (RAM) stored the firmware and the working data. After the modem has been reset, the user must upload the firmware into the modem memory. This may be done over the asynchronous serial interface (discussed below); Converting AMIS−49587−based Designs The NCN49597 is designed to allow easy adaptation of printed circuit board designs using the AMIS−49587. All connected pins of the latter (QFN package) are present in the same location in the NCN49597. Four important hardware changes must be noted. Most of the not−connected (NC) pins of the AMIS−49587 are functional in the NCN49597. If these pins were previously connected to ground (a commendable practice) this must be taken into account. IO3–IO10 are usually configured as inputs and can therefore be grounded safely. The output pins of the flash interface (SDO, SCK, CSB) on the other hand cannot remain so. Secondly, the NCN49597 incorporates an internal 1.8 V regulator to power the digital core. For stability, a 1 mF capacitor to ground must be connected on pin 19 (VDD1V8). In addition, the lowest baud rate setting of the AMIS−49587 serial interface (BR0 & BR1 pulled low; 4800 baud) has been replaced by 115200 baud. All other BR0 and BR1 settings will result in the same baud rate. Finally, a 48 MHz crystal is required for the NCN49597; the AMIS−49587 used a 24 MHz crystal. The firmware running on the modem has been updated substantially compared to the AMIS−49587. As a result, the interface protocol between the user microcontroller and the modem is completely different. Refer to the firmware datasheet for details. http://onsemi.com 13 NCN49597 Detailed Hardware Description Clock and Control Zero crossing ZC_IN PLL CHIP_CLK PRE_SLOT PRE_FRAME_CLK FRAME_CLK BYTE_CLK BIT_CLK Clock and Control PRE_BYTE_CLK for correct data transmission and reception. It is composed of the zero−crossing detector, phase locked loop (PLL), oscillator and clock generator. The clock and control block (Figure 10) provides the modem with the clock and synchronization signals required Clock Generator & Timer EXT_CLK_E OSC XIN XOUT Figure 10. Clock and Control Block Oscillator specified by the crystal manufacturer for correct operation at the desired frequency. CL is determined by the external capacitors CX and stray capacitance (CSTRAY): CL = CX / 2 + CSTRAY Stray capacitance typically ranges from 2 to 5 pF. This results in a typical CX value of 33 pF. The printed circuit board should be designed to minimize stray capacitance and capacitive coupling to other parts by keeping traces as short as possible. The quality of the ground plane below the oscillator components is critical. To guarantee startup, the series loss resistance of the crystal must be smaller than 60 W. The oscillator output fCLK (48 MHz) is the base clock for the entire modem. The microcontroller clock, fARM, is taken directly from fCLK. The clock for the transmitter, fTX_CLK, is equal to fCLK / 4 or 12 MHz; the master receiver clock, fRX_CLK, equals fCLK / 8 or 6 MHz. All the internal clock signals of the transmitter and the receiver will be derived from fTX_CLK resp. fRX_CLK.. The NCN49597 may be clocked from a crystal with the built−in oscillator or from an external clock. XIN is the input to the oscillator inverter gain stage; XOUT the output. XOUT cannot be used directly as a clock output as no additional loading is allowed on the pin due to the limited voltage swing. This applies both to operation with a crystal and an external oscillator. If an external clock of 48 MHz is to be used, the pin EXT_CLK_E must be pulled to VDD and the clock signal connected to XIN. Note that the high level on XIN must not exceed the voltage of the internal voltage regulator (VDD18, or about 1.8 V). The output must be floating. If a crystal is to be used, the pin EXT_CLK_E should be strapped to VSSA and the circuit illustrated in Figure 11 should be employed. XIN XOUT EXT_CLK_E Zero Crossing Detector Depending on the standard and the application, synchronization with the mains zero crossing may be required. Of particular note is IEC 61334−5−1 where data frames start at a zero crossing of the mains voltage. In order to recover this timing information, a zero cross detection of the mains is performed. Recommended circuits for the detection of the mains zero crossing appear in the Application Note “Mains synchronization for PLC modems”. In case of the modem is not isolated from the mains a series resistor of 1 MW in combination with two external Schottky clamp diodes is recommended (Figure 12). This will limit the current flowing through the internal protection diodes. 48 MHz CX CX VSSA Figure 11. Clocking the NCN49597 with a Crystal Correct operation is only possible with a parallel resonance crystal of 48 MHz. A crystal with a load capacitance CL of 18 pF is recommended. The load capacitance is the circuit capacitance appearing between the crystal terminals; it must be within the range http://onsemi.com 14 NCN49597 Clock & Control 3V3_A FROM MAINS BAS70−04 ZC_IN 1 MW Debounce Filter 100 pF ZeroCross PLL CHIP_CLK Figure 12. Zero Crossing Detector with Falling−edge De−bounce Filter ZC_IN is the mains frequency sense pin. A comparator with Schmitt trigger ensures a signal with edges, even in the presence of noise. In addition, the falling edges of the detector output are de−bounced with a delay of 0.5–1 ms. Rising edges are not de−bounced. Because the detector threshold is not 0 V but slightly positive, the rising edge of the output is delayed compared to the actual rising mains zero crossing (Figure 13). Figure 13. Zero Cross Detector Signals and Timing (example for 50 Hz) Phase Locked Loop (PLL) using the register R_CONF. The bit R_CONF[0] specifies the mains frequency, with a cleared bit (0) corresponding to 50 Hz; a set bit (1) to 60 Hz. The bits R_CONF[2:1] control the number of data bits per mains period. The values 00b, 01b, 10b and 11b correspond to 6, 12, 24 and 48 bits per mains period of 20 ms (50 Hz) or 16.7 ms (60 Hz). Together this results in the baud rates and chip clock frequencies shown in Table 6. A phase−locked loop (PLL) structure converts the signal at the ZC_IN comparator output to the chip clock (CHIP_CLK). This clock is used for modulation and demodulation and runs 8 times faster than the bit rate; as a result, the chip clock frequency depends on the mains frequency and the baud rate. The filters of the PLL are dependent on the baud rate and the mains frequency. They must be correctly configured http://onsemi.com 15 NCN49597 Table 6. CHIP_CLK IN FUNCTION OF SELECTED BAUD RATE AND MAINS FREQUENCY R_CONF[0] 0 1 Mains frequency R_CONF[2:1] Baudrate CHIP_CLK 00b 300 bps 2400 Hz 01b 600 bps 4800 Hz 10b 1200 bps 9600 Hz 50 Hz 60 Hz The PLL significantly reduces the clock jitter. This makes the modem less sensitive to timing variations; as a result, a cheaper zero crossing detector circuit may be used. 11b 2400 bps 19200 Hz 00b 360 bps 2880 Hz 01b 720 bps 5760 Hz 10b 1440 bps 11520 Hz 11b 2880 bps 23040 Hz The PLL input is only sensitive to rising edges. If no zero crossings are detected, the PLL freezes its internal timers in order to maintain the CHIP_CLK timing. Figure 14. Using the ZC_ADJUST Register to Compensate for Zero Crossing Delay (example for 50 Hz) http://onsemi.com 16 NCN49597 Clock Generator and Timer The PLL ensures the generated chip clock is in phase with the rising edge of comparator output. However, these edges are not precisely in phase with the mains. Inevitably, the external zero crossing detector circuit suffers from a delay tDETD (e.g. caused by an optocoupler). In addition, the comparator threshold is not zero (VIRZC_IN = 1.9 V); this results in a further delay, tCOMP0 between the rising edge of the signal on pin ZC_IN and the rising edge on the comparator output (as noted before, the PLL takes only the rising edge into account). The combination of these delays would cause the modem to emit and receive data frames too late. Therefore, the PLL allows tuning the phase difference between its input and the chip clock. The CHIP_CLK may be brought forward by setting the register R_ZC_ADJUST. The adjustment period or granularity is 13 ms, with a maximum adjustment of 255 x 13 ms = 3.3 ms, corresponding with a sixth of the 50 Hz mains sine period. This is illustrated in Figure 9. The “physical frame” (i.e., the modulated signal appearing on the mains) starts earlier with R_ZC_ADJUST[7:0] x 13 ms to compensate for the zero cross delay. The delay corresponding with the value of R_ZC_ADJUST is also listed in Table 7. The timing generator (Figure 10, center) is responsible for all synchronization signals and interrupts related to S−FSK communication. The timing is derived from the chip clock (CHIP_CLK, generated by the PLL) and the main oscillator clock fCLK. The timing has a fixed repetition rate, corresponding to the length of a physical subframe (see reference [1]). When the NCN49597 switches between receive and transmit mode, the chip clock counter value is maintained. As a result, the same timing is maintained for reception and transmission. Seven timing signals are defined: • CHIP_CLK is the output of the PLL and the input of the timing generator. It runs 8 times faster than the bit rate on the physical interface. • BIT_CLK is only active at chip clock counter values that are multiples of 8 (0, 8, .., 2872). It indicates the start of the transmission of a new bit. • BYTE_CLK is only active at chip clock counter values that are multiples of 64 (0, 64, .., 2816). It indicates the start of the transmission of a new byte. • FRAME_CLK is only active at counter value 0; it indicates the transmission or reception of a new frame. • PRE_BYTE_CLK follows the same pattern as BYTE_CLK, but precedes it by 8 chip clocks. It can be used as an interrupt for the internal microcontroller and indicates that a new byte for transmission must be generated. • PRE_FRAME_CLK follows the same pattern at FRAME_CLK, but precedes it by 8 chip clocks. It can be used as an interrupt for the internal microcontroller and indicates that a new frame will start at the next FRAME_CLK. • PRE_SLOT is active between the rising edge of PRE_FRAME_CLK and the rising edge of FRAME_CLK. This signal can be provided at the digital output pin DATA/PRES when R_CONF[7] = 0. Thus, the external host controller may synchronize its software with the internal FRAME_CLK of the NCN49597. Refer to the SCI section and Table 11 for details. Table 7. ZERO CROSSING DELAY COMPENSATION R_ZC_ADJUST[7:0] Compensation 0000 0000 0 ms (reset value) 0000 0001 13 ms 0000 0010 26 ms 0000 0011 39 ms ... ... 1111 1111 3315 ms http://onsemi.com 17 NCN49597 Start of the physical subframe R_CHIP _CNT 2871 2872 2879 0 1 2 3 4 5 6 7 8 9 63 64 65 CHIP_CLK BIT_CLK BYTE_CLK FRAME _CLK PRE_BYTE_CLK PRE _FRAME _CLK PRE_SLOT Figure 15. Timing Signals Transmitter Path Description (S−FSK Modulator) The transmitter block is controlled by the microcontroller core, which provided the bit sequence to be transmitted. Direct digital synthesis (DDS) is employed to synthesize the modulated signal; after a conditioning step, this signal is converted to an analogue voltage. Finally, an amplifier with variable gain buffers the signal and outputs it on pin TX_OUT. The NCN49597 transmitter block (Figure 16) generates the signal to be sent on the transmission channel. Most commonly, the output is connected to a power amplifier which injects the output signal on the mains through a line−coupler. As the NCN49597 is a half−duplex modem, this block is not active when the modem is receiving. Transmitter(S−FSK Modulator) TX_EN ALC_IN ALC control TX_OUT LP Filter ARM Interface & Control Transmit Data & Sine Synthesizer D/A fMI f MQ fSI fSQ TO RECEIVER Figure 16. Transmitter Block Diagram http://onsemi.com 18 NCN49597 Microcontroller Interface & Control register is usually made available by the firmware to the application microcontroller. The attenuations corresponding to R_ALC_CTRL[2:0] values are given in Table 8. The interface with the internal ARM microcontroller consists of an 8−bit data register R_TX_DATA, 2 control registers R_TX_CTRL and R_ALC_CTRL, a flag TX_RXB defining the operating mode (a high level corresponding to transmit mode; low to receive) and the frequency control registers. All these registers are memory mapped; most can be accessed through the firmware: refer to the specific firmware documentation for details. Table 8. FIXED TRANSMITTER OUTPUT ATTENUATION ALC_CTRL[2:0] Sine Wave Generator The direct digital synthesizer (DDS) generates a sinusoidal signal alternating between the space frequency (fS, data 0) and the mark frequency (fM, data 1) as required to modulate the desired bit pattern. Two 16−bit wide frequency step registers, R_FM and R_FS, control the steps used by the DDS and thus the frequencies. The space and mark frequency can be calculated using fS = R_FS[15:0]_dec x fDDS/218 fM = R_FM[15:0]_dec x fDDS/218 Equivalently, values for R_FS[15:0] and R_FM[15:0] may be calculated from the desired carrier frequencies R_FS[15:0]_dec = [218 x fS/fDDS] R_FM[15:0]_dec = [218 x fM/fDDS] With fDDS = 3 MHz the direct digital synthesizer clock frequency and [x] equal to x rounded to the nearest integer. At the start of the transmission the DDS phase accumulator starts at 0, resulting in a 0 V output level. Switching between fM and fS is phase−continuous. Upon switching to receive mode the DDS completes the active sine period. These precautions minimize spurious emissions. Attenuation 000 0 dB 001 −3 dB 010 −6 dB 011 −9 dB 100 −12 dB 101 −15 dB 110 −18 dB 111 −21 dB Alternatively, automatic level control (ALC) may be used by clearing the bit R_ALC_CTRL[3]. In this mode, the signal on the analogue input pin ALC_IN controls the transmitter output level. First, peak detection is performed. The peak value is then compared to two thresholds levels VTLALC_IN and VTHALC_IN. Depending on the value of the measured peak level on ALC_IN the attenuation is updated using VpALC_IN < VTLALC :increase the level with one 3 dB step VTLALC ≤ VpALC_IN ≤ VTHALC :do not change the attenuation VpALC_IN > VTHALC :decrease the level with one 3 dB step The gain changes in the next chip clock. Therefore, an evaluation phase and a level adjustment phase take two CHIP_CLK periods. ALC operation is enabled only during the first 16 CHIP_CLK cycles after switching to transmit mode. Following reset, the level is set at minimum level (maximum attenuation). When switching to reception mode the last level is kept in memory. As a result the next transmit frame starts with the old level. Note that the DC level on the ALC_IN pin is fixed internally to 1.65 V. As a result, a coupling capacitor is usually required. If the automatic level control feature is not used, the pin ALC_IN may be left floating (not recommended) or tied to ground. DA Converter and Anti−aliasing Filter A digital to analogue ΣΔ converter converts the sine wave digital word to a pulse density modulated (PDM) signal. The PDM stream is converted to an analogue signal with a first order switched capacitor filter. A 3rd order continuous time low pass filter in the transmit path filters the quantization noise and noise generated by the ΣΔ DA converter. The −3 dB frequency of this filter can be set to 130 kHz for applications using the CENELEC A band. In this configuration, the response of the filter is virtually flat up to 95 kHz. Alternatively a −3 dB frequency of 195 kHz can be selected yielding a flat response for the entire CENELEC A to D band (i.e., up to 148.5 kHz). Refer to the documentation of the firmware for more information. The low pass filter is tuned automatically to compensate for process variation. Transmitter Output TX_OUT The transmitter output is DC coupled to the TX_OUT pin. Because the entire analogue part of the NCN49597 is referenced to the analogue reference voltage REF_OUT (about 1.65 V), a decoupling capacitor (C1 in Figure 17) is usually required. To suppress the second and third order harmonic of the generated S−FSK signal it is recommended to use a low pass filter. Figure 17 illustrates an MFB topology of a 2nd order filter. Amplifier with Automatic Level Control (ALC) The analogue output of the low−pass filter is buffered by a variable gain amplifier; 8 attenuation steps from 0 to −21 dB (typical) with steps of 3 dB are provided. The attenuation can be fixed by setting the bit R_ALC_CTRL[3]. The embedded microcontroller can then set the attenuation using register ALC_CTRL[2:0]. This http://onsemi.com 19 NCN49597 Transmitter (S−FSK Modulator ) C4 FROM LINE DRIVER ALC control ALC _IN R3 ARM Interface & Control C3 R2 R1 C2 TO TX POWER OUTPUT STAGE C1 LP Filter TX_OUT TX_EN VSSA R4 Figure 17. TX_OUT Filter The modem indicates whether it is transmitting or receiving on the digital output pin TX_ENB. This is driven low when the transmitter is activated. The signal can be used to turn on an external line driver. TX_ENB is a 5 V safe with open drain output; an external pull−up resistor must be added (Figure 17, R4). When the modem switches from transmit to receive mode, TX_ENB is kept active (i.e., low) for a short period tdTX_ENB (Figure 13). BIT_CLK TX_DATA TX_RXB TX_ENB TX_OUT Figure 18. TX_ENB Timing Receiver Path Description tdTX_ENB The receiver block (Figures 19 and 22) digitalizes and partially demodulates this signal. Subsequently, the embedded microcontroller core will demodulate the digital stream. The demodulation is described in the fact sheets of the various firmware solutions. In most applications, an external line coupling circuit filters out the frequencies of interest on the communication channel and passes the resulting signal on to the modem. http://onsemi.com 20 NCN49597 RX_OUT Receiver(Analog Path) FROM DIGITAL LOW NOISE OPAMP RX_IN 4th order SD AD LPF Gain TO DIGITAL REF_OUT REF 1,65 V Figure 19. Analog Path of the Receiver Block FROM TRANSMITTER Receiver (Digital Path) fMI f MQ f SI Quadrature Demodulator fSQ nd FROM ANALOG 2 IM Decimator Noise Shaper st 1 Compen− sator Decimator Sliding Filter fMQ nd 2 QM Sliding Filter IS Sliding Filter Decimator fM fSI nd 2 TO GAIN Abs value accu AGC Control Decimator f SQ nd 2 QS Decimator fS Sliding Filter Figure 20. Digital Path of the Receiver Block For the common case of communication over an AC power line, a substantial 50 or 60 Hz residue is still present after the line coupler. This residue − typically much larger than the received signal − can easily overload the modem. To improve communication performance, the NCN49597 provides a low−noise operational amplifier in a unity−gain configuration which can be used to make a 50/60 Hz suppression filter with only four external passive components. Pin RX_IN is the non−inverting input and RX_OUT is the output of the amplifier. The internal reference voltage (described below) of 1.65 V is provided on REF_OUT and can be used for this purpose. The current drawn from this pin should be limited to 300 mA; in addition, adding a decoupling capacitor of at least 1 mF is recommended. The receiver block is composed of an operation amplifier provided for filtering, a variable gain amplifier, an anti−aliasing low pass filter and analogue to digital convertor (ADC), and a digital quadrature downmixer. When the modem is transmitting, the receive blocks are disabled to save power. The only exception is the low−pass filter, which is shared between receiver and transmitter and therefore remains active. 50/60 Hz Suppression Filter The line coupler − external to the modem and not described in this document − couples the communication channel to the low−voltage signal input of the modem. Ideally the signal produced by the line coupler would only contain the frequency band used by the S−FSK modulation. R2 Received Signal VIN C2 C1 RX_OUT Receiver (S−FSK Demodulator) LOW NOISE OPAMP RX_IN TO AGC R1 REF_OUT 1,65 V REF CDREF VSSA Figure 21. External Component Connection for 50/60 Hz Suppression Filter http://onsemi.com 21 NCN49597 The recommended topology is shown in Figure 20 and realizes a second order filter. The filter characteristics are determined by external capacitors and resistors. Typical values are given in Table 9 for carrier frequencies of 63.3 and T 74.5 kHz; the resulting frequency response is shown in Figure 22. With a good layout, suppressing the residual mains voltage (50 or 60 Hz) with 60 dB is feasible. To design a filter for other frequencies, consult the design manual. 20 Vin/Vrx_out (dB) −20 −60 −100 −140 10 100 1k Frequency (Hz) 10k 100k Figure 22. Transfer Function of the 50 Hz Suppression Circuit shown in Figure 17 Low Noise Anti Aliasing Filter and ADC Table 9. VALUE OF THE RESISTORS AND CAPACITORS Component Value Unit C1 1.5 nF C2 1.5 nF CDREF 1 mF R1 22 kW R2 11 kW The receiver has a 3rd order continuous time low pass filter in the signal path. This filter is in fact the same block as in the transmit path which can be shared because NCN49597 works in half duplex mode. The same choice of −3 dB frequency can be selected between 130 kHz (virtually flat up to 95 kHz) or 195 kHz (flat up to 148.5 kHz). The output of the low pass filter is input for an analog 4th order sigma−delta converter. The DAC reference levels are supplied from the reference block. The digital output of the converter is fed into a noise shaping circuit blocking the quantization noise from the band of interest, followed by decimation and a compensation step. It is important to note that the analog part of NCN49597 is referenced to the internal analogue reference voltage REF_OUT, with a nominal value of 1.65 V. As a result, the DC voltage on pin RX_IN must be 1.65 V for optimal dynamic range. If the external signal has a substantially different reference level capacitive coupling must be used. Quadrature Demodulator The quadrature demodulation block mixes the digital output of the ADC with the local oscillators. Mixing is done with the in−phase and quadrature phase of both the fS and fM carrier frequencies. Thus, four down−mixed (baseband) signals are obtained. After low−pass filtering, the in−phase and quadrature components of each carrier are combined. The resulting two signals are a measure of the energy at each carrier frequency. These energy levels are further processed in the firmware. The firmware will demodulate the value of the bit (i.e., decide between a 0 or 1 bit) by weighing the energy over a period of 8 chip clocks. Refer to the firmware data sheets for details. Automatic Gain Control (AGC) In order to extend the range of the analogue−to−digital convertor, the receiver path contains a variable gain amplifier. The gain can be changed in 8 steps from 0 to −42 dB. This amplifier can be used in an automatic gain control (AGC) loop. The loop is implemented in digital hardware. It measures the signal level after analogue−to−digital conversion. The amplifier gain is changed until the average digital signal is contained in a window around a percentage of the full scale. An AGC cycle takes two chip clocks: a measurement cycle at the rising edge of the CHIP_CLK and an update cycle starting at the next chip clock. http://onsemi.com 22 NCN49597 Communication Controller The Communication Controller block includes the micro−processor and its peripherals (refer to Figure 23 for an overview). Communication Controller Data / Program RAM Serial Comm. Interface Program ROM TxD RxD BR0 BR1 ARM Risc Core Timer 1 & 2 IO[9:0] Local Port DATA /PRES TO TRANSMIT FROM RECEIVER POR Interrupt Control RESB Watchdog Test Control Flash SPI TEST SCK SDI SDO CSB SEN Figure 23. The Communication Controller is Based on a Standard ARM Corex M0 Core The application microcontroller has also low−level access to internal timing of the modem through the digital output DATA/PRES pin. The function of this pin depends on the register bit R_CONF[7]. If the bit is cleared (0), the preslot synchronization signal (PRE_SLOT) appears on the pin. If the bit is set (1), the modem outputs the baseband, unmodulated, data. Thus, DATA/PRES is driven high when a space symbol is being transmitted (i.e., the space frequency fS appears on pin TX_OUT); it is driven low when a mask symbol is transmitted (fM on TX_OUT). The processor is an ARM Cortex M0 32−bit core with a reduced instruction set computer (RISC) architecture, optimized for IO handling. Most instructions complete in a single clock cycle, including byte multiplication. The peripherals include a watchdog, test and debug control, RAM, ROM containing the boot loader, UART, two timers, an SPI interface to optional external memory, I/O ports and the power−on reset. The microcontroller implements interrupts. The 32 kB RAM contains the necessary space to store the firmware and the working data. A full−duplex serial communication block allows interfacing to the application microcontroller. Testing A JTAG debug interface is provided for development, debugging and production test. An internal pull−down resistor is provided on the input pins (TDI, TCK, TMS, and TRSTB). In practice, the end user of the modem will not need this interface; this input pins may be tied to ground (recommended) or left floating; TDO should be left floating. The pin TEST enables the internal hardware test mode when driven high. During normal operation, it should be tied to ground (recommended) or left floating. Local Port Ten bidirectional general purpose input/output (GPIO) pins (IO0..IO9) are provided. All general purpose IO pins can be configured as an input or an output. In addition, the firmware can emulate open−drain or open−source pins. All pins are 5 V tolerant. When the modem is booting, IO2 is configured as an input and must be pulled low to enable uploading firmware over the serial interface. At the same time, IO0 and IO1 are configured as outputs and show the status of the boot loader. A LED may be connected to IO0 to help with debugging. After the firmware has been loaded successfully, IO0..IO2 become available as normal IOs. Typically, the firmware provides status indication on some IO pins; other IO pins remain available to the application microcontroller as IO extensions. Serial Communication Interface (SCI) The Serial Communication Interface allows asynchronous communication with any device incorporating a standard Universal Asynchronous Receiver Transmitter (UART). http://onsemi.com 23 NCN49597 The serial interface is full−duplex and uses the standard NRZ format with a single start bit, eight data bits and one stop bit (Figure 24). The baud rate is programmable from 9600 to 115200 baud through the BR0 and BR1 pins. IDLE (mark) LSB Start D0 MSB D1 D2 tBIT D3 D4 D5 D6 D7 IDLE (mark) Stop tBIT 8 data bits 1 character PC20080523.3 Figure 24. Data Format of the Serial Interface +5V Serial data is sent from the NCN49597 to the application microcontroller on pin TxD; data is received on pin RxD. Both pins are 5 V tolerant, allowing communication with both 3.3 V−and 5 V−powered devices. On the open−drain output pin TxD an external pull−up resistor must be provided to define the logic high level (Figure 25). A value of 10 kW is recommended. Depending on the application, an external pull−up resistor on RxD may be required to avoid a floating input. R Output VSSD Figure 25. Interfacing to 5 V Logic using a 5 V Safe Output and a Pull−up Resistor 3V3_D NCN49597 ARM Risc Core TxD RxD Serial Comm. Interface BR0 BR1 Application Micro Controller IO[9:0] DATA /PRES Local Port Communication Controller Figure 26. Connection to the Application Microcontroller The baud rate of the serial communication is controlled by the pins BR0 and BR1. After reset, the logic level on these pins is read and latched; as a result, modification of the baud rate during operation is not possible. The baud rate derived from BR0 and BR1 is shown in Table 10. Table 10. BR1, BR0 BAUD RATES BR1 BR0 SCI Baud Rate 0 0 115200 0 1 9600 1 0 19200 1 1 38400 BR0 and BR1 are 5 V safe, allowing direct connection to 5 V−powered logic. http://onsemi.com 24 NCN49597 Watchdog Configuration Registers A watchdog supervises the ARM microcontroller. In case the firmware does not periodically signal the watchdog it is alive, it is assumed an error has occurred and a hard reset is generated. The behavior of the modem is controlled by configuration registers. Some registers can be accessed by the user through the firmware. Table 11 gives an overview of some commonly exposed registers. Table 11. NCN49597 CONFIGURATION REGISTERS Register Reset Value R_CONF[7] 0 R_CONF[2:1] 00b R_CONF[0] 0 R_FS[15:0] 0000h Step register for the space frequency fS Step register for the mark frequency fM R_FM[15:0] 0000h R_ZC_ADJUST[7:0] 02h R_ALC_CTRL[3] 0 R_ALC_CTRL[2:0] 000b Function Pin DATA/PRES mode selection Baud rate selection Mains frequency Fine tuning of phase difference between CHIP_CLK and rising edge of mains zero crossing Automatic level control (ALC) enable Automatic level control attenuation Reset and Low Power When switching on the power supply the output of the crystal oscillator is disabled until a few thousand clock pulses have been detected; this allows sufficient time for oscillator start−up. When the pin RESB is pulled low the power consumption drops significantly. Power is drawn only to maintain the bias of some analogue functions and the oscillator cell. NCN49597 has two reset modes: hard reset and soft reset. The hard reset re−initializes the complete IC (hardware and ARM) excluding the data RAM for the ARM. This guarantees correct start−up of the hardware and the microcontroller. The modem is kept in hard reset as long as pin RESB is pulled low or the power supply VDD < VPOR (See Table 11). Boot Loader During operation, the modem firmware is stored in the internal random access memory (RAM). As this memory is volatile, the firmware must be uploaded after reset. The NCN49597 provides two mechanisms to achieve this: the firmware may be stored in an external SPI memory or it may be uploaded over the serial communication interface. The memory must be connected to the pins of the dedicated serial peripheral interface (SPI), as shown in Figure 27. Any non−volatile memory with the standard command set and three bytes addressing is supported; is recommended. The user must program the firmware into the external memory starting from address 0. Four bytes must be added at the end of the lowest 256−byte sector that can fit them, i.e. either the sector containing the last byte of the firmware or the next sector. These four bytes contain the checksum, the number of sectors used, and the magical numbers A5H and 5AH. The checksum must be computed over the entire binary. Between the four metadata bytes and the firmware, zero−padding must be written. This is illustrated in Table 12. Booting from External Memory During reset, the boot loader module in the modem can retrieve the firmware from an attached memory. To enable this mode, the boot control pin SEN must be driven high and IO2 must be driven low; subsequently the modem must be reset. NCN49597 SDO SDI Bootloader SCK CSB EEPROM CAT25256 SDI SD0 SCK CSB Figure 27. Connecting an External SPI Memory to the Modem http://onsemi.com 25 NCN49597 bytes), followed by four bytes: checksum, 03H, A5H and 5AH. Once the boot loader has finished copying the firmware to the internal memory, the checksum is calculated and compared to the stored checksum. If both match, the processor is released from reset and the firmware starts executing. IO2 subsequently becomes available as a normal GPIO. Table 12. REQUIRED CONTENTS OF AN EXTERNAL BOOTABLE SPI MEMORY FOR A BINARY FIRMWARE FILE OF LENGTH N BYTES Address Content 0 ... Firmware binary N N+1 ... Firmware Upload over the Serial Communication Interface Zero padding, if required During reset, the boot loader module in the modem can receive the firmware over the serial interface. To enable this mode, the IO2 and the boot control pin SEN must be driven low; subsequently the modem must be reset. IO2 must remain low during the entire boot process; if driven high during boot the boot loader terminates immediately. To restart the boot loader, reset the modem. As soon as the reset of the modem is released, the boot loader process starts. When it is ready to receive the firmware from the external microcontroller, the boot loader will send a 02H (STX) byte. Upon receiving this byte the user must send the byte sequence specified in Table 13. The sequence contains a checksum to verify correctness of the received binary image. The CRC must be calculated over the firmware binary only (excluding the magical number and the size). The program crc.exe, provided by ON Semiconductor, can be used for this calculation. 100H V S + FBH 100H V S + FCH Checksum 100H V S + FDH S, the number of sectors used 100H V S + FEH Magical number: A5H 100H V S + FFH Magical number: 5AH Where S is the numbers of sectors used: S+ ȲN100) 4ȴ H The tool PlcEepromGenerator.exe, provided by ON Semiconductor, may be used to convert a binary firmware file into a file that follows these requirements. The latter can be written directly in the external memory. As an example, if the firmware binary size is 618 bytes, the first two 256−byte sector will be filled completely. The last 106 bytes of the firmware binary will be written to the third sector, followed by zero padding (256 − 106 − 4 = 146 Table 13. BYTE SEQUENCE to be transmitted by the application microcontroller during firmware upload Value Description [ CEH ] Should only be sent to restart the boot loader process, in response to a NAK character received from the modem AAH Size (LSB) Magical number The size of the entire firmware binary, including the four bytes for the CRC at the end Size (MSB) Binary, first byte Contents of the firmware binary ... Binary, last byte CRC (LSB) CRC, as calculated on the binary only CRC (MSB) constraints is not met, or if the checksum is incorrect, the boot loader will send a 15H (NAK) character. This error also occurs when the user attempts to upload a binary exceeding the maximal size of 7F00H (32512) bytes. When the application microcontroller receives this NAK, it should transmit a CEH (mnemonic for “clear error”) byte. This informs the boot loader that the application microcontroller understood the problem. Following the CEH byte, the microcontroller may restart. The timing constraints are illustrated in Figure 3. Data transmission must start only after receiving the STX byte. In addition, the first byte must be sent within 350 ms. If these timing constraints are not satisfied the boot loader will send a 15H (NAK) character and will reject any data received until the application microprocessor stops sending bytes for at least 100 ms. The pause will restart the boot loader, and a new STX character will be sent to the application microcontroller to indicate this. Once transmission has started, the maximal delay between consecutive bytes is 20 ms. If this timing http://onsemi.com 26 NCN49597 Application Information nominal supply voltage is 3.3 V. On both pins, decoupling must be provided with at least a ceramic capacitor of 100 nF between the pin and the corresponding ground (VSSA resp. VSS). The connection path of these capacitors on the printed circuit board (PCB) should be kept as short as possible in order to minimize the parasitic inductance. It is recommended to tie both analogue and digital ground pins to a single, uninterrupted ground plane. For more information on how to design with the NCN49597 modem, refer to the design manual available from your sales representative. This section gives a few hints. Supplies and Decoupling The analogue and digital blocks are powered through independent power supply pins (VDDA resp. VDD); the ÌÌÌÌÌÌÌ ÌÌ ÌÌ ÌÌ ÌÌÌÌ ÌÌÌÌÌÌÌ ÌÌ ÌÌ ÌÌ ÌÌÌÌÌ ÌÌÌ ÌÌ ÌÌ ÌÌÌÌÌ Ì Ì ÌÌ Ì Ì ÌÌÌ GROUND CDA CDREF 3,3V SUPPLY VSSA REF_OUT VDDA 40 41 42 43 44 45 46 47 48 49 50 51 52 1 39 2 38 3 37 4 36 5 35 6 34 7 33 8 32 9 31 10 30 11 29 12 28 13 27 CDD 26 CDD1V8 25 VDD 24 23 22 21 20 19 18 17 16 15 14 ÌÌÌÌ ÌÌ Ì Ì ÌÌÌÌ ÌÌ ÌÌÌÌÌ ÌÌÌ ÌÌ ÌÌ ÌÌÌÌ VDD1V8 3,3V SUPPLY VSS Figure 28. Recommended Layout of the Placement of Decoupling Capacitors (bottom ground plane not shown) Internal Voltage Reference Internal Voltage Regulator REF_OUT is the analog output pin which provides the voltage reference used by the A/D converter. This pin must be decoupled to the analog ground by a 1 mF ceramic capacitance CDREF. The connection path of this capacitor to the VSSA on the PCB should be kept as short as possible in order to minimize the serial inductance. An internal linear regulator provides the 1.8 V core voltage for the microcontroller. This voltage is connected to pin VDD1V8. A ceramic decoupling capacitor of 1 mF to ground must be connected as close as possible to this pin (Figure 28). The internal regulator should not be used to power other components. http://onsemi.com 27 NCN49597 References 4. DLMS User Association. DLMS/COSEM Architecture and Protocols (“Green book”). 7th edition. Online at http://www.dlms.com/documentation/dlmsuacolou redbookspasswordprotectedarea/index.html 5. IEC. IEC 61334−5−1. Distribution automation using distribution line carrier systems – Part 5−1: Lower layer profiles – The spread frequency shift keying (S−FSK) profile. Online at http://webstore.iec.ch/preview/info_iec61334−5−1 %7Bed2.0%7Db.pdf 6. ON Semiconductor. Mains synchronization for PLC modems (application note). 2013−03−01. The latest version is available from your sales representative. In this document references are made to: 1. ON Semiconductor, Design Manual NCN495979/9, January 2014. The latest version is available from your sales representative. 2. CENELEC. EN 50065−1: Signaling on low− voltage electrical installations in the frequency range 3 kHz to 148,5 kHz. 2011−04−22. Online at http://www.cenelec.eu/dyn/www/f?p=104:110:102 2556227334229::::FSP_ORG_ID,FSP_PROJECT, FSP_LANG_ID:821,22484,25 3. Électricité réseau distribution France (ERDF). Linky PLC profile functional specification. 2009−09−30. Online at http://www.erdfdistribution.fr/medias/Linky/ERD F−CPT−Linky−SPEC−FONC−CPL.pdf Table 14. ORDERING INFORMATION Temperature Range Package Type Shipping† NCN49597MNG −40°C – 125°C QFN−52 (Pb−Free) Tube NCN49597MNRG −40°C – 125°C QFN−52 (Pb−Free) Tape & Reel Part Number †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. http://onsemi.com 28 NCN49597 PACKAGE DIMENSIONS QFN52 8x8, 0.5P CASE 485M−01 ISSUE C D NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS 3. DIMENSION b APPLIES TO PLATED TERMINAL AND IS MEASURED BETWEEN 0.25 AND 0.30 MM FROM TERMINAL. 4. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. A ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ ÉÉÉÉ B PIN ONE REFERENCE DIM A A1 A2 A3 b D D2 E E2 e K L E 2X 0.15 C 2X 0.15 C A2 MILLIMETERS MIN MAX 0.80 1.00 0.00 0.05 0.60 0.80 0.20 REF 0.18 0.30 8.00 BSC 6.50 6.80 8.00 BSC 6.50 6.80 0.50 BSC 0.20 --0.30 0.50 0.10 C A 0.08 C A3 A1 RECOMMENDED SOLDERING FOOTPRINT* REF SEATING PLANE 8.30 C 52X D2 14 52 X L 0.62 6.75 26 27 13 E2 K 8.30 39 1 52 X 6.75 52 40 e 52 X b PKG OUTLINE NOTE 3 0.10 C A B 0.05 C 0.50 PITCH 52X 0.30 DIMENSIONS: MILLIMETERS *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada Email: [email protected] N. American Technical Support: 800−282−9855 Toll Free USA/Canada Europe, Middle East and Africa Technical Support: Phone: 421 33 790 2910 Japan Customer Focus Center Phone: 81−3−5817−1050 http://onsemi.com 29 ON Semiconductor Website: www.onsemi.com Order Literature: http://www.onsemi.com/orderlit For additional information, please contact your local Sales Representative NCN49597/D