TE C-2266163 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266163 -1
DESCRIPTION
B
2266163 -5
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266163 -7
B
FINE CRIMP HEIGHT ADJUST
A
SMART APPLICATOR
SERVO
LATCH PLATE
2266163 -6
7- 2266163 -7
SERVO LATCH PLATE
PNEUMATIC
4
4
PNEUMATIC FEED
-
NONE
CRIMP TOOLING KIT
2119950-1
1338685-1
2161326-1
-
2119951-1
8- 2266163 -5
8- 2266163 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
-
5-18022-5
-
2119949-1
-
8- 2266163 -4
-
2161326-1
-
8- 2266163 -5
1338685-1
2119951-1
-
5-18022-5
-
2119949-1
-
-
5-18022-5
-
-
-
-
-
-
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
6
-
-
-
TYPE
-
F
O
1.57 mm [.062]
3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
-
TE TERMINAL
TERMINAL DATA:
MICRO TIMER 2 CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
3.20-3.80 [.125-.149 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 969005-3
(A) 969005-6
(A) 4-969005-1
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.20mm2
n
(A) 114-18081
(B) 114-18082
TERMINALS APPLIED
TE TERMINAL
(A) 969005-2
TE CRIMP SPECIFICATION
C1__DWG_PN_1_1
(A) 4-1241730-1
C1__DWG_PN_1_2
(B) 969028-2
(B) 969028-3
C1__DWG_PN_1_3
C1__DWG_PN_1_4
2.60mm MAX [.102 IN MAX]
-
-
-
-
(B) 969028-5
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL 13
964971-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
TERMINAL
APPLICATION
SPECIFICATION
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_2_5
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.1
W1__FA_SETTING_1
6.8
B
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
7.4
7.6
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
7
8
9
10
11
A
12
-
(A) 2141902-8
(A) 2141902-3
TE SEAL
13
964971-1
TE SEAL
C1__DWG_PN_3_0
6
1.08+/-0.03 [.043+/-.001]
9
CRIMP HEIGHT
REFERENCE SETTING
6.5
W1__DWG_CRIMP_HT_1
INSULATION
RANGE
-
-
W1__FA_SETTING_1
-
964971-1
-
1394133-1
6
963530-1
-4
-4
-5
-6
14
7
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATIING UNIT.
-
7
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
6
-
1
1
1
1
1
1
-77 -7
1
1
1
1
1
-6
1
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-7
2079764-1
2119083-1
-1
PART NO
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259-1
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-7
1
2079764
1
2119083
260
252
250
249
248
247
246
245
244
243
242
ITEM
NO
1
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
REF
1
1
1
2
1
1
1
1
1
2
1
3
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
P
LTR
DESCRIPTION
DATE
DWN
APVD
A
RELEASED
18DEC2013
RK
GB
B
ECR-16-016831
28NOV2016
TB
TE
2
-
-
-
1
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-3
1-18028-2
2119944-1
455888-5
1-2079383-0
1633782-2
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2-2119656-1
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-1752356-3
2079383-5
2161328-1
1320908-3
2119959-2
455888-3
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333202-4
5-240641-4
2119781-1
238011-8
1-1633965-0
455888-4
1-456403-3
1
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
1
1
1
REF REF
2
-
1
1
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
AMP 4805 REV 31MAR2000
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
SEAL PN
2266163
2266163
2266163
2266163
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
14
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
-
963530-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
1394133-1
W1__FA_SETTING_4
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
13
W1__FA_SETTING_3
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
(B) 2141884-5
0.35mm2
-
-
W1__FA_SETTING_2
13
1
(A) 2141902-2
WIRE
SIZE
9
-
-
-
(B) 2141884-2
(B) 2-2141884-2
C1__DWG_PN_2_4
2.60mm MAX [.102 IN MAX]
-
13
TE TERMINAL
(B) 2141884-3
963530-1
INSULATION DIAMETER RANGE
(B) 114-18082
TERMINALS APPLIED
C1__DWG_PN_3_1
CRIMP HEIGHT
REFERENCE SETTING
(A) 114-18081
n
-
TE CRIMP SPECIFICATION
MICRO TIMER 2 CONTACT
3.20-3.80 [.125-.149 IN]
TE SEAL
C1__DWG_PN_3_0
TE TERMINAL
WIRE STRIP LENGTH
13
1394133-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL NAME:
13
TE TERMINAL
(A) 1241730-2
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
TERMINAL DATA:
66
2063440-1
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
CONVERT TO
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2266163 -2
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
02DEC2013
CHK
02DEC2013
APVD
02DEC2013
Y.YIN
G.BAILEY
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-3
1
1-18028-2
1
2119944-1
1
455888-5
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2-2119656-1
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
455888-3
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333202-4
1
5-240641-4
1
2119781-1
1
238011-8
1
1-1633965-0
1
455888-4
1
1-456403-3
241
240
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
137
136
135
133
120
119
117
82
79
78
71
70
69
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
2
2168400-6
TE Connectivity
APPLICATION SPEC
-
1
7-18023-7
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean Side Feed
Applicator
-
DRAWING NO
2266163
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
59
56
39
247
246
63
A
44
245
2
7
238
35
7
1
120
70
137
52
240
51
4
SHEAR DEPRESSOR DETAIL
2
6
1.9
REF
0.5
34 REF
69
2
3
C
1
4
TERMINAL SUPPORT LOCATION
28
5
41
174
181
135
2
198
175
44
182
6
164
A
180
66
2
11
67
57
SERVO FEEDER
NOT INCLUDED
19.0
0.5
180 REF
10
30
117 REF
14
A
24
REF
245 REF
213
33
B
2
2 176
2
133
14
177
56
SERVO
LATCH PLATE
57 REF
82
1
172
2
8
136
C
1.1 REF
8
242
59
2
243
166
50
D
2
244
53
163
-
REF
5
7 252
249
-
62
260
PNEUMATIC
APVD
37
38
250
DWN
-
40
239
DATE
B
HOLDDOWN SET-UP
78
9
29
13
1
11
11
30mm STROKE
30mm STROKE
46
32
34
54
8
1
60
54
10
1
119
262 REF
8.3
248
48
30 REF
29 REF
241
CAM POSITIONS
47
ITEM 30 LOCATED AT
FRONT HOLES
12
79
30mm STROKE
1
0.5
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
02DEC2013
CHK
02DEC2013
APVD
02DEC2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
A
Ocean Side Feed
Applicator
-
DRAWING NO
2266163
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266163 -1
DESCRIPTION
B
2- 2266163 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
CONVERT TO
PNEUMATIC FEED
MECHANICAL
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
2- 2266163 -5
B
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2266163 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
7- 2266163 -7
A
CRIMP TOOLING KIT
MECHANICAL FEED
PNEUMATIC FEED
4
-
-
CRIMP
WIRE
INSUL
SIZE
3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
8- 2266163 -5
8- 2266163 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2266163 -5
-
2119949-1
8- 2266163 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
-
5-18022-5
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
6
-
-
-
-
TYPE
-
7
-
TE TERMINAL
MICRO TIMER 2 CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
n
3.45-3.46 mm [.136-.136 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 969005-2
(A) 969005-3
(A) 969005-6
(A) 4-969005-1
WIRE
SIZE
0.50mm2
0.35mm2
0.25mm2
0.20mm2
1
B
(A) 114-18081
(B) 114-18082
TERMINALS APPLIED
TE TERMINAL
2
TE CRIMP SPECIFICATION
(A) 1241730-2
(A) 4-1241730-1
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(B) 969028-2
C1__DWG_PN_1_3
(B) 969028-3
(B) 969028-5
C1__DWG_PN_1_4
2.60mm MAX [.102 IN MAX]
-
-
-
-
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
12
3.20-3.80 [.125-.149 IN]
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL 12
964971-1
1394133-1
963530-1
C1__DWG_PN_3_0
TE SEAL
C1__DWG_PN_3_3
9
10
A
11
-
1.12+/-0.03 [.044+/-.001]
1.05+/-0.03 [.041+/-.001]
1.00+/-0.03 [.039+/-.001]
0.98+/-0.03 [.039+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
(A) 2141902-2
(B) 2141884-5
(A) 2141902-8
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.1
6.8
7.4
7.6
WIRE
SIZE
9
W1__FA_SETTING_1
-
12
-
-
-
-
-
-
(A) 2141902-3
TE SEAL 12
964971-1
-
TE SEAL
C1__DWG_PN_3_0
-
1394133-1
-
963530-1
-
W1__DWG_WGAUGE_1
1.08+/-0.03 [.043+/-.001]
9
CRIMP HEIGHT
REFERENCE SETTING
6.5
W1__DWG_CRIMP_HT_1
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
W1__FA_SETTING_1
6
-
W1__FA_SETTING_4
12
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
SEAL PN
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
INSULATION
RANGE
-
964971-1
2266163 -4
2266163 -4
2266163 -5
-
1394133-1
-
963530-1
13
-
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
-
14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATIING UNIT.
-
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
13
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
W1__FA_SETTING_3
GREASE BEARING SURFACES LIGHTLY
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
0.35mm2
CRIMP HEIGHT
mm [INCH]
-
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
6
-
1
1
1
1
1
1
-
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-7
2079764-1
2119083-1
7-18023-7
2168400-6
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
2119782
1
2119640-1
1
1803259-1
1
1-22279-3_SIMP
1
2119082-7
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
251
250
249
246
244
243
242
241
240
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
1
1
-
1
1
1
-
1
1
ITEM
NO
P
-
-
-
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
2119580-1
2063440-1
2119740-2
1901094-3
4-1722335-3
1-5018030-0
1-1752354-9
993111-1
5-22280-0
1752353-3
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
2-2119656-2
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
455888-3
1-18028-2
2119944-1
455888-5
1-2079383-0
1633782-2
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
2168083-3
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-1752356-3
2079383-5
2161328-1
1320908-3
2119959-2
455888-3
1320928-2
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
1333202-4
5-240641-4
2119781-1
238011-8
1-1633965-0
455888-4
1-456403-3
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
-
1
2
1
1
-
1
2
1
1
REF
1
-
1
1
-
-
-
1
1
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
DWN
02DEC2013
CHK
02DEC2013
APVD
02DEC2013
Y.YIN
G.BAILEY
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119740-2
..
1
1901094-3
1
4-1722335-3
1
1-5018030-0
1
1-1752354-9
1
993111-1
1
SIMP_5-22280-0
1
1752353-3
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
2-2119656-2
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
455888-3
1
1-18028-2
1
2119944-1
1
455888-5
2
1-2079383-0
1
1633782-2
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
2168083-3
1
5018030-1
1
811242-5_OLD
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1-1752356-3
2
2079383-5
1
2161328
1
1320908-3
1
2119959-2
1
455888-3
1
1320928-2
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
1333202-4
1
5-240641-4
1
2119781-1
1
238011-8
1
1-1633965-0
1
455888-4
1
1-456403-3
239
238
213
198
182
181
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
120
119
117
82
79
78
71
70
69
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
13
12
11
10
9
8
7
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2063440-1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STRIPPER, SIDE FEED
NUT, HEX, REG, RoHS, M3.5
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
SCR, BHSC, RoHS (M3 X 6)
FENCE
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
SPACER
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
AMP 4805 REV 31MAR2000
-
7
C1__DWG_PN_2_5
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
8
(B) 2141884-2
(B) 2-2141884-2
C1__DWG_PN_2_4
-
12
TE TERMINAL
(B) 2141884-3
C1__DWG_PN_3_2
2.60mm MAX [.102 IN MAX]
(B) 114-18082
TE TERMINAL
C1__DWG_PN_4_0
C1__DWG_PN_3_1
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
7
(A) 114-18081
INSULATION DIAMETER RANGE
n
-
TE CRIMP SPECIFICATION
MICRO TIMER 2 CONTACT
WIRE STRIP LENGTH
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
TE TERMINAL
TERMINALS APPLIED
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
TERMINAL NAME:
12
TE TERMINAL
C1__DWG_PN_1_0
INSULATION DIAMETER RANGE
TERMINAL DATA:
66
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
O
1.57 mm [.062]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2266163
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
7
56
140
152
2
D
2
1.1 REF
2
57
2
8
249
53
238
A
163
166
242
SHEAR DEPRESSOR DETAIL
REF
0.5
34
82
1
136
1
120
137
70
52
56
1.9
7
177
172
6
8
59
C
2
63
50
REF
13
243
250
REF
5
244
7 139
PNEUMATIC
51
2
SERVO
LATCH PLATE
2
REF
TERMINAL SUPPORT LOCATION
69
2
3
176
C
1
4
28
174
5
41
181
240
133
4
135
2
175
182
198
164
6 180
A
66
2
11
SERVO FEEDER
NOT INCLUDED
13
245 REF
19.0
0.5
180 REF
10
B
HOLDDOWN SET-UP
78
9
29
1
12
79
ITEM 30 LOCATED AT
FRONT HOLES
241
CAM POSITIONS
30
13
1
11
REF
REF
29
11
30mm STROKE
30mm STROKE
142
REF
213
A
30
117 REF
57
44
67
33
24
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
151
119
141
32
34
143
8
1
144
143
10
1
8.3
48
262 REF
0.5
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
02DEC2013
CHK
02DEC2013
APVD
02DEC2013
Y.YIN
G.BAILEY
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
A
Ocean Side Feed
Applicator
-
DRAWING NO
2266163
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
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