FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet 600-to-5000-Watt Front-End Power Solutions Features • RoHS lead free solder and lead solder exempted (600, 850, or 1000 Watts) I2C Management Software: All FNP front-ends can be controlled via Power-One's GUI-driven I2C 2 Management software and an I C-to-USB 2 interface (P/N HZZ02002G). An I C Programming Manual describes the complete range of parameters that can be programmed to these front-ends. This manual is available by searching on "FNP600" at www.power-one.com. • • • • • • • • • products are available High density front-ends 10.5 to 16.1 W/in3 Universal input voltage range (90-264 VAC) with PFC 1U or 2U height configurations Droop current share with ORing FETs I2C interface status and control Standby voltage of 12 VDC @ 0.5 A Overtemperature, overload, and overvoltage protection Status LEDs: AC OK, DC OK, Overtemperature FNP850-12 model has airflow direction from front-to-rear or from rear-to-front (-12R model) Applications • Telecom • Datacom • Distributed power systems FNR-5 Power Shelf FNR-5-48 Power Shelves provide up to 5000 watts in a 19" rack. (See the Rack section for power shelf details.) Description The FNP600/850/1000 power factor corrected (PFC) front ends provide (depending on model) either a 12 VDC or a 48 VDC output for telecom, datacom, and other distributed power applications. Their small 1U by 2U size allows for configurations of either height in hot-swap redundant systems while their internal fan and cooling design permits wide use with reliable operation. Status is provided with front panel LEDs, logic signals, and via the I2C management interface bus. In addition, the I2C bus can enable the power supply, control fan speed, and on the 12 VDC models it allows for adjusting the output voltage from 7 to 12 VDC. This powerful feature allows the same power supply to be used in various applications where bus voltages driving isolated dc-dc converters and POL regulators may be different. Also, the FNP850-12R is uniquely designed with airflow from the rear of the power supply to the front. This airflow direction supports those critical applications where space limitations and/or higher ambient temperatures near the rear of the rack system, prohibit the discharge of higher temperature airflow from regular front-to-rear cooled power supplies. The FNP600/850/1000's meet international safety requirements and are CE marked to the Low Voltage Directive (LVD). FEB 12, 2007 revised to FEB 26, 2007 Page 1 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Model Selection Nominal Output Voltage 1 (VDC) Adjustment Range (VDC) Maximum Output Current (Amps) Line Regulation (%) Load Regulation (%) 2 Ripple & Noise pk-pk % 3 Compatible Shelf FNP600-12 12 12 (Standby) 7 to 12 N/A 51 0.5 0.17 8 6 8 1 1 FNR-5-12 FNP850-12 12 12 (Standby) 7 to 12 N/A 73 0.5 0.17 8 6 8 1 1 FNR-5-12 12 12 (Standby) 7 to 12 N/A 73 0.5 0.17 8 6 8 1 1 FNR-5-12 FNP600-48 48 12 (Standby) N/A 12.6 0.5 0.17 8 6 8 1 1 FNR-5-48 FNP1000-48 48 12 (Standby) N/A 21 0.5 0.17 8 6 8 1 1 FNR-5-48 Model FNP850-12R 4 1 Models with 5V and 3.3V standby voltages are also available. (Contact factory.) Primary 12V and 48V outputs have built-in droop regulation. 3 Maximum peak-to-peak noise expressed as a percentage of output voltage; 20 MHz bandwidth. 4 FNP850-12R model has airflow from rear to front. 2 Ordering Information Options Suffixes to Add to Part Number RoHS lead solder exemption No RoHS suffix character required. RoHS compliant for all 6 substances Add "G" as the last character of the part number. Input Specifications Parameter 1 Max. Units AC Input Voltage Single-phase continuous input range. Conditions/Description 90 264 VAC Input Frequency AC input. 47 63 Hz 14 A rms Hold-up Time After last AC line peak at full power. At 115 VAC. Input Current At full-rated load. At 90 VAC. Inrush Surge Current Internally limited. Vin = 230 VAC. 25 ºC Power Factor Per EN61000-3-2 Min. 20 Nom. 1 ms 34 0.97 A pk W/VA FNP1000-48 model has a hold-up time of 16 ms. FEB 12, 2007 revised to FEB 26, 2007 Page 2 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Output Specifications Parameter Efficiency: Conditions/Description FNP600-48 FNP1000-48 FNP600-12 FNP850-12 Minimum Load Output Power Min. Nom. Full rated load at 230 VAC input. 88 88 84 84 89.5 89.5 87 87 Minimum loading required to maintain regulation. 0 Max. % A FNP1000 FNP850 FNP600 Overshoot Output voltage overshoot at turn-on. Transient Response Maximum recovery time to within 1% of initial set point due to a 50% load change, 1A/µs. 12V or 48V output: Standby output: Maximum deviation: 1006 856 600 W 3 % 400 2 µs ms 2 4 % % 1.5 Sec 12V or 48V output: Standby output: Turn-On Delay Time required for initial output voltage stabilization after application of AC input.. Output Regulation See Model Selection table. Units Protection Parameter FNP600-12 & FNP850-12 Overvoltage Protection FNP600-12: FNP850-12: (Power supply recovers when short is removed.) Nom. Max. Units 14.4 15 15.6 V 8.75 8.44 9.04 8.75 9.33 9.1 V 60 V Latch-style overvoltage protection. Output adjusted to 7V: 57 FNP600-12 Current limit.12V output: 12V Standby output: 54 0.55 56 0.75 61 1.0 A FNP850-12 Current limit.12V output: 12V Standby output: 77 0.55 80 0.75 88 1.0 A FNP600-48 Current limit.48V output: 12V Standby output: 13 0.75 14 16 1.75 A FNP1000-48 Current limit.48V output: 12V Standby output: 22 0.75 23 25 1.75 A Short-Circuit Protection Overtemperature/ Fan Failure Warning Min. Latch-style overvoltage protection. Output adjusted to 48V: FNP600-48 & FNP1000-48 Overcurrent Protection Conditions/Description Latch-style overvoltage protection. Output adjusted to 12V: 1 Power supply recovers when short is removed. FNP 12V or 48V Vo1 supply output will shut down in the event of an overtemperature condition or blocked fan rotor. Supply's fan and Vaux are active. Power supply will recover when OT condition is removed. Amber OT LED will turn ON to indicate fault condition. OT/Fan Fail is an open-collector signal with 20-mA pull-down. High signal indicates a normal operating condition. Output will go low at least 100 ms before OT condition shuts down the power supply. 1 FNP1000-48 overvoltage protection range is 56 V minimum and 60 V maximum. FEB 12, 2007 revised to FEB 26, 2007 Page 3 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Control and Monitoring Conditions/Description Min. DC OK Parameter TTL open-collector signal with active 20-mA pull-down. Represents percent of output voltage where signal is OK. Below this voltage, a signal high condition indicates an output which is out of tolerance. Green DC OK LED on 1 front panel indicates normal operation. 90 Input Power Fail Warning TTL open-collector signal with active 20-mA pull-down. High indicates an input power fail. Power Fail Warning will turn OFF green AC OK LED. Represents the time after warning signal before Vout drops to 95% due to 1 loss of input power. 5 Power Supply Present Signal Resistance of connection to logic ground which allows user to determine 1 if power supply is present. Current Share Main output only. Difference in current between two supplies at >10% load value. Max. Units 110 % ms 10 Ω FNP600-12: 5 FNP850-12: 7 FNP600-48: 2 FNP1000-48: A 2 Total voltage compensation for cable losses with respect to the main output. Remote Sense 0.5 V Open circuit or logic high from ENA pin to Vo1 RTN shuts OFF Vo1; Vaux and fan are operational. Logic low (2 mA sink capability) or jumper will turn ON Vo1 within 100 ms. Open circuit voltage on enable pin is 3.3 VDC. Externally applied voltage to the enable pin should NOT exceed 7 VDC. Signal is referred to as Logic Return (LRTN). Output Enable 1 Nom. 2 Also available on I C data line. I2C Bus Management Interface Static Includes static information such as: part number and revision level, output rating, serial number, date code, and manufacturing location. Status Power Supply OK. AC Input OK. DC Output OK. Power Supply Seated. Overtemperature. Overcurrent. Fan OK. (Logic 1 or 0) Real-Time Monitoring Output voltage (main output) 0.1V LSD. Output current (main output) 0.1A LSD. Time in service. Control Signals Enable for main output. Output voltage to: (0.01V resolution on 12V supplies; 0.05V resolution on all 48V supplies). Fan speed level. FEB 12, 2007 revised to FEB 26, 2007 Page 4 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Safety, Regulatory, and EMI Specifications Parameter Conditions/Description Min. Nom. Max. Units Agency Approvals UL60950, (UL) CSA 60950 (cUL), EN60950 (TÜV), CE Mark for LVD. Electromagnetic Interference FCC CFR title 47 Part 15 Sub-Part B, EN55022/CISPR 22. Harmonics Voltage Fluctuation and Flicker ESD Susceptability Per EN61000-4-2, Level 4. 8 . kV Radiated Susceptability Per EN 61000-4-3, Level 3. 10 . V/M EFT/Burst Per EN 61000-4-4, Level 4. ±4 . kV Input Transient Protection Per EN 61000-4-5, Class 3. 1 2 . kV RF Conducted Disturbances Per EN 61000-4-6, Level 3. 10 . V Voltage Interruptions Per EN 61000-4-11, performance criterion B 30%. Per EN 61000-4-11, performance criterion C 60%. Per EN 61000-4-11, performance criterion C 95%. 10 100 5 . ms ms Sec Voltage Sag Immunity Per SEMI F47-0999 > 100 VAC. No output voltage interruption. Leakage Current Per EN60950. Conducted: Radiated: B A Class Per IEC61000-3-2. A Class Per IEC61000-3-3. Pass Line-to-Line: Line-to-Ground: . At 240 VAC: 3.5 mA Environmental Specifications Parameter Conditions/Description Altitude Operating Temperature Min. Nom. Max. Units 10K 40K ASL ft ASL ft ºC Operating. Non-Operating. FNP600-12: FNP850-12: FNP600-48: FNP1000-48: FNP850-12R: Internal DC fan for cooling. At 100% load: At 50% load: 0 0 50 70 Internal DC fan for cooling. At 100% load: At 94% load: At 50% load: 0 0 0 40 50 70 Storage Temperature -40 85 ºC 0.02 %/ºC Non-condensing 95 %RH Operating: half-sine, 10 ms, 3-axis. +20 Gpk Non-Operating: half-sine, 10 ms, 3-axis. +40 Gpk Operating: swept sine 5-2000-5 Hz, 5-32 Hz, 0.02îDA, 32-2000 Hz. 1 Gpk 6.15 Grms Temperature Coefficient 0 ºC to 70 ºC (after 15-minute warm-up). Relative Humidity Shock Vibration ºC Non-operating: random 10-2000 Hz. Reliability Parameter MTBF Conditions/Description (Calculated) MILHDBK 217F Ground Benign. Demonstrated. Useful Life. FEB 12, 2007 revised to FEB 26, 2007 Page 5 of 13 Min. 100 000 250 000 10 Nom. Max. Units hrs hrs yrs www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Mechanical Drawings FEB 12, 2007 revised to FEB 26, 2007 Page 6 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet FEB 12, 2007 revised to FEB 26, 2007 Page 7 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Connector Information Power Supply: Input - IEC 320 input (Male) standard line cord connection Output - P/N FCI 51732-020 Mating Connections: Input - IEC 320 output (Socket) Standard line cord (15A) Output - P/N: FCI 51742-020 (Backplane) P/N: FCI 51762-020 (Right Angle) Input IEC Connector Input Chassis (Safety) Ground Line 1 (Line) Line 2 (Neutral) Location Ground L N FEB 12, 2007 revised to FEB 26, 2007 Page 8 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Output Pin Assignments Signal Overtemperature / Fan Fail AC Power Fail Warning Power Supply Present Output Voltage Fault Internal Ground Ground Reference Logic Ground (internal 10R connection to AUX Ground) Logic Ground (internal 10R connection to AUX Ground) Logic Ground (internal 10R connection to AUX Ground) Logic Ground (internal 10R connection to AUX Ground) Internal Ground (external connected with Vsense-) ADDR0, I2C Address Bus ADDR1, I2C Address Bus ADDR2, I2C Address Bus ADDR3, I2C Address Bus ADDR4, I2C Address Bus T1 T2 T3 T4 T5 Internal Ground (external connected with Vsense-) Internal Ground (external connected with Vsense-) Internal Ground (external connected with Vsense-) Internal Ground (external connected with Vsense-) Internal Ground (external connected with Vsense-) DATA, I2C Data Line CLOCK, I2C Clock Line Auxiliary Power +12V Auxiliary Power Ground Logic Ground S1 S2 S3 S4 S5 Logic Ground (internal 10R connection to AUX Ground) Logic Ground (internal 10R connection to AUX Ground) Aux Ground Aux Ground Logic Ground (internal 10R connection to AUX Ground) Output Enable 1 Vsense+ VsenseOutput Margin Reserve R1 R2 R3 R4 R5 Logic Ground (internal 10R connection to AUX Ground) VsenseVsenseVsenseVsense- Vout+ Vout1 Pin Location U1 U2 U3 U4 U5 P1, P2, P3 P4, P5, P6 VsenseVsense- Short pin length FEB 12, 2007 revised to FEB 26, 2007 Page 9 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Racks (FNR-5-12 and FNR-5-48 Power Shelves) Each rack (power shelf) is 1U high with backplane and designed for up to five front-end models in parallel or in n+1 operation. Each power shelf has: • Output terminals with two M4-screws on each power tab. • Two fast-on contacts for system earthing. • Address coding over five pole DIP switch on each unit, 37-pin D-Sub connector with I2C-lines, monitoring signals and support functions. • Provides a start-up synchronization circuit and EMV filters. FNR-5-12 and FNR-5-48 Power Shelf Front View Overall Mechanical Dimensions (FNR-5-12 and FNR-5-48 Power Shelves) FNR-5-12 & FNR-5-48 Mechanical Data (W, H, D) FEB 12, 2007 revised to FEB 26, 2007 17.68” (449 mm) x 1.72” (43.6 mm) x 13.05” (331.5 mm) Page 10 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Output Connector Descriptions (FNR-5-12 & FNR-5-48) A B Location C D E F G H I Description A 5-Bit DIP switch for I2C addressing of PSU 1 B 5-Bit DIP switch for I2C addressing of PSU 2 C 37-pin SUB-D connector, controlling and auxiliary power (output 2) D 5-Bit DIP switch for I2C addressing of PSU 3 E Output 1 minus F Output 1 plus G 5-Bit DIP switch for I2C addressing of PSU 4 H Earth connection I 5-Bit DIP switch for I2C addressing of PSU 5 Mechanical Data (FNR-5-12 and FNR-5-48 Power Shelves) FEB 12, 2007 revised to FEB 26, 2007 Page 11 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet Accessories: Center Angular Brackets are set in the middle for shelf mounting: Center Angular Bracket sets can be ordered: Power-One part no.: HZZ01222 Note: Each Center Angular Bracket set contains 2 brackets and 8 screws. FEB 12, 2007 revised to FEB 26, 2007 Page 12 of 13 www.power-one.com FNP600/850/1000 AC-DC Front-Ends & FNR-5-12/FNR-5-48 Power Shelves Data Sheet I2C to USB Interface Demonstration Kit HZZ02002G: I2C <to>USB Interface An I2C to USB Interface Demonstration Kit can be ordered: Power-One part no.: HZZ02002G NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. FEB 12, 2007 revised to FEB 26, 2007 Page 13 of 13 www.power-one.com