Printed Circuit Board Mount Power Film Capacitors C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Overview Applications The C4G Series is a polypropylene metallized film with polyester tape wrapping filled with resin and tinned copper wires. Typical applications include clamping, blocking, coupling/ decoupling, AC harmonic filtering and low power. Benefits • • • • • • Self-healing Low losses High ripple current High contact reliability Suitable for high frequency applications PP metallized Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System C4 G A D U B 4100 AA Series Type Fire Protection Rated Voltage (VDC) Insulation Lead Diameter (mm) Capacitance Code (pF) Packaging C4 = MKP Capacitors G = Round body, switching application A = No fire retardant S = Fire retardant (on request) D = 250 F = 400 H = 600 J = 700 M = 850 U = Polyester B = 0.8 tape & resin C = 1.0 D = 1.2 protection 0= Uninsulated (on request) Digits 2-4 indicate the first three digits of the capacitance value. First digit indicates the number of zeros to be added. 4 J Capacitor Tolerance Length (mm) AA = Bulk (Bag) – Straight Leads see "Dimensions Table" 4 = 20.5 5 = 28 0 = 33 1 = 44 3 = 58 J = 5% K = 10% One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 1 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Dimensions – Millimeters SIDE VIEW FRONT VIEW LL L LL D d D L d LL Maximum Maximum Nominal ±5 11 20.5 0.8 40 9.5 28 0.8 40 10 – 13 33 0.8 40 13.5 – 20.5 33 1 40 18 – 22.5 44 1 40 23.5 – 33 44 1.2 40 28 – 35 58 1.2 40 Qualification Reference Standards Application Class (DIN 40040) Vibration Strength VDE 0560, IEC 61071, EN 61071 GPE/LS DIN 40040, Table 6, Class V © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 2 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Performance Characteristics Temperature Range Maximum Permissible Ambient Temperature IEC Climatic Category Peak Non-Repetitive Maximum Current Test Voltage Terminal to Terminal (VTT) Test Voltage Terminal to Case (VTC) Insulation Resistance Test Conditions Dissipation Factor (DF) Capacitance Deviation in Operating Temperature Range of -40°C to +85°C Life Expectancy Failure Quota Change of Capacitance vs. Operating Time Protection Flame Retardant (IEC 384–1) Leads Installation Damp Heat Test -40°C to +85°C +70°C 40/85/56 according to IEC 68–1 IPKR x 1.5 2 Vn for 10 seconds 3 k VDC 50 Hz for 60 seconds Temperature: +25°C ±5% Voltage charge time: 1 minute Test voltage: 100 VDC Typical value (Ris x C): 3,000 seconds ≤ 5 x 10 -4 at 1 kHz and 20°C ±1.5% maximum on capacitance value measured at +20°C ≥ 30,000 hours at VRMS, ≥ 100,000 hours at Vn 300/109 components per hour -3% after 30,000 hours at VRMS or after 100,000 hours at Vn Polyester wrapping with epoxy resin fill Standard execution: non-flame retardant On request: flame retardant execution Category C Tinned copper (lead content = 5%) Any position Test Conditions Relative humidity: 93% ± 2% Temperature: +40°C Test duration: 56 days Capacitance change: ≤ ± 5% DF change: ≤ 50% of nominal value at 1 kHz Insulation resistance: ≥ 50% of limit value © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 3 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Table 1 – Ratings & Part Number Reference Cap Value (µF) VDC 1 2.2 2.5 3 3.3 4 5 6.8 10 15 20 25 30 40 0.47 0.68 1 1.5 2 2.2 2.5 3 3.3 4 4.7 5 6.8 10 15 20 0.47 0.68 1 2 2.2 3 3.3 4 4.7 5 6.8 10 0.47 0.68 1 1.5 2 2.2 3 3.3 4 4.7 5 6.8 250 250 250 250 250 250 250 250 250 250 250 250 250 250 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 700 700 700 700 700 700 700 700 700 700 700 700 160 160 160 160 160 160 160 160 160 160 160 160 160 160 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 330 330 330 330 330 330 330 330 330 330 330 330 400 400 400 400 400 400 400 400 400 400 400 400 Capacitance Value (µF) VDC VAC VAC Peak VDC Maximum Dimensions (mm) Ripple Current Peak Current ESR (Maximum) dV/dt (V/ µs) Packaging Quantity Part Number D L 100 kHz 70°C (A) (A) 100 kHz (mΩ) 400 400 400 400 400 400 400 400 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 800 800 800 800 800 800 800 800 800 800 800 800 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 11 11.5 12 13.5 14 15.5 17 19.5 20 24.5 28 31 29 33.5 9.5 10 12 14.5 16.5 17.5 18.5 20 18 19.5 21 21.5 25 30 31.5 35 11 13 15.5 18.5 19.5 22.5 23.5 25.5 27.5 28.5 28.5 34.5 14.5 17 20.5 20.5 23.5 24.5 28.5 30 33 29.5 30.5 35 20.5 33 33 33 33 33 33 33 44 44 44 44 58 58 28 33 33 33 33 33 33 33 44 44 44 44 44 44 58 58 33 33 33 44 44 44 44 44 44 44 58 58 33 33 33 44 44 44 44 44 44 58 58 58 6 6 7 8 9 9 9 9 9 12 12 12 12 12 6 6 7 9 9 9 9 9 9 9 9 9 12 12 12 12 6 7 9 9 9 9 12 12 12 12 12 12 8 9 9 9 12 12 12 12 12 12 12 12 60 66 75 90 99 120 150 204 200 300 400 500 450 600 28 31 45 68 90 99 113 135 99 120 141 150 204 300 300 400 28 41 60 80 88 120 132 160 188 200 204 300 38 55 80 90 120 132 180 198 240 188 200 272 6.7 10.9 9.8 8.2 7.5 6.4 5.4 4.4 5.3 3.9 3.4 3.1 4 3.5 11.1 11.7 8.3 5.8 4.7 4.4 4 3.6 5.2 4.6 4.1 4 3.2 2.7 4.8 4 13.1 9.4 6.6 6.3 5.2 4.8 4.3 3.8 3.5 3.4 6.8 5.3 9.5 7 5.2 6.4 5 4.7 3.9 3.7 3.5 7.9 7.5 6.1 60 30 30 30 30 30 30 30 20 20 20 20 15 15 60 45 45 45 45 45 45 45 30 30 30 30 30 30 20 20 60 60 60 40 40 40 40 40 40 40 30 30 80 80 80 60 60 60 60 60 60 40 40 40 500 300 300 250 250 200 150 100 100 50 50 50 30 30 600 400 300 200 200 150 150 100 100 100 100 100 50 50 30 30 300 300 200 100 100 70 70 50 50 50 30 30 200 150 100 100 70 50 50 50 50 30 30 30 C4G(1)D(2)B4100AA4(3) C4G(1)D(2)B4220AA0(3) C4G(1)D(2)B4250AA0(3) C4G(1)D(2)C4300AA0(3) C4G(1)D(2)C4330AA0(3) C4G(1)D(2)C4400AA0(3) C4G(1)D(2)C4500AA0(3) C4G(1)D(2)C4680AA0(3) C4G(1)D(2)C5100AA1(3) C4G(1)D(2)D5150AA1(3) C4G(1)D(2)D5200AA1(3) C4G(1)D(2)D5250AA1(3) C4G(1)D(2)D5300AA3(3) C4G(1)D(2)D5400AA3(3) C4G(1)F(2)B3470AA5(3) C4G(1)F(2)B3680AA0(3) C4G(1)F(2)B4100AA0(3) C4G(1)F(2)C4150AA0(3) C4G(1)F(2)C4200AA0(3) C4G(1)F(2)C4220AA0(3) C4G(1)F(2)C4250AA0(3) C4G(1)F(2)C4300AA0(3) C4G(1)F(2)C4330AA1(3) C4G(1)F(2)C4400AA1(3) C4G(1)F(2)C4470AA1(3) C4G(1)F(2)C4500AA1(3) C4G(1)F(2)D4680AA1(3) C4G(1)F(2)D5100AA1(3) C4G(1)F(2)D5150AA3(3) C4G(1)F(2)D5200AA3(3) C4G(1)H(2)B3470AA0(3) C4G(1)H(2)B3680AA0(3) C4G(1)H(2)C4100AA0(3) C4G(1)H(2)C4200AA1(3) C4G(1)H(2)C4220AA1(3) C4G(1)H(2)C4300AA1(3) C4G(1)H(2)D4330AA1(3) C4G(1)H(2)D4400AA1(3) C4G(1)H(2)D4470AA1(3) C4G(1)H(2)D4500AA1(3) C4G(1)H(2)D4680AA3(3) C4G(1)H(2)D5100AA3(3) C4G(1)J(2)C3470AA0(3) C4G(1)J(2)C3680AA0(3) C4G(1)J(2)C4100AA0(3) C4G(1)J(2)C4150AA1(3) C4G(1)J(2)D4200AA1(3) C4G(1)J(2)D4220AA1(3) C4G(1)J(2)D4300AA1(3) C4G(1)J(2)D4330AA1(3) C4G(1)J(2)D4400AA1(3) C4G(1)J(2)D4470AA3(3) C4G(1)J(2)D4500AA3(3) C4G(1)J(2)D4680AA3(3) D (mm) D (mm) L (mm) Ripple Current Peak Current ESR dV/dt (V/µs) Packaging Quantity Part Number (1) A = No fire retardant; S = fire retardant (on request) (2) U = Tape and resin protection; 0 = unprotected (on request) (3) K = ±10%, J = ±5% © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 4 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Table 1 – Ratings & Part Number Reference cont'd Cap Value (µF) VDC 0.15 0.22 0.33 0.47 0.68 1 1.5 2 2.2 2.5 3 3.3 4 850 850 850 850 850 850 850 850 850 850 850 850 850 450 450 450 450 450 450 450 450 450 450 450 450 450 Capacitance Value (µF) VDC VAC VAC Peak VDC Maximum Dimensions (mm) Ripple Current Peak Current ESR (Maximum) dV/dt (V/ µs) Packaging Quantity Part Number D L 100 kHz 70°C (A) (A) 100 kHz (mΩ) 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 10 12 14.5 17 20.5 20.5 24.5 28.5 29.5 31.5 28 29.5 32.5 33 33 33 33 33 44 44 44 44 44 58 58 58 5 7 9 9 9 9 12 12 12 12 12 12 12 32 46 69 99 143 140 210 280 308 350 270 297 360 14.5 10.3 7.1 5.4 4.2 4.7 3.5 3.1 3 2.9 3.6 3.5 3.2 210 210 210 210 210 140 140 140 140 140 90 90 90 400 300 200 150 100 100 70 50 50 50 30 30 30 C4G(1)M(2)B3150AA0(3) C4G(1)M(2)B3220AA0(3) C4G(1)M(2)C3330AA0(3) C4G(1)M(2)C3470AA0(3) C4G(1)M(2)C3680AA0(3) C4G(1)M(2)C4100AA1(3) C4G(1)M(2)D4150AA1(3) C4G(1)M(2)D4200AA1(3) C4G(1)M(2)D4220AA1(3) C4G(1)M(2)D4250AA1(3) C4G(1)M(2)D4300AA3(3) C4G(1)M(2)D4330AA3(3) C4G(1)M(2)D4400AA3(3) D (mm) D (mm) L (mm) Ripple Current Peak Current ESR dV/dt (V/µs) Packaging Quantity Part Number (1) A = No fire retardant; S = fire retardant (on request) (2) U = Tape and resin protection; 0 = unprotected (on request) (3) K = ±10%, J = ±5% Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and the production of them. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, like Lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers' obligations to guarantee their products to fulfill these legislative requirements. The only material of concern in our products has been Lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of Lead in any homogeneous material. KEMET will closely follow any changes in legislation world wide and makes any necessary changes in its products, whenever needed. Some customer segments like Medical, Military and Automotive Electronics may still require the use of Lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Because of customer requirements there may appear additional markings like LF = Lead Free or LFW = Lead Free Wires on the label. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 5 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Materials & Environment The selection of materials used by KEMET for the production of capacitors is the result of extensive experience and constant attention to environmental protection. KEMET selects its suppliers according to ISO 9001 standards and carries out statistical analysis on the materials purchased before acceptance. All materials are, to the company's present knowledge, non-toxic and free from Cadmium, Mercury, Chrome and compounds, PCB (Polychlorine Triphenyl), Bromide and Chlorine Dioxins Bromurate Clorurate, CFC and HCFC and Asbestos. Green Products All KEMET power film products are ROHS Compliant. Insulation Resistance When the capacitor temperature increases, the insulation resistance decreases. This is due to increased electron activity. Low insulation resistance can also be the result of moisture trapped in the windings, caused by a prolonged exposure to excessive humidity. Dissipation Factor Dissipation factor is a complex function involved with the inefficiency of the capacitor. The tgδ may change up and down with increased temperature. For more information, please refer to Performance Characteristics. Sealing Hermetically Sealed Capacitors When the temperature increases, the pressure inside the capacitor increases. If the internal pressure is high enough, it can cause a breach in the capacitor which can result in leakage, impregnation, filling fluid or moisture susceptibility. Resin Encased/Wrap & Fill Capacitors The resin seals on resin encased and wrap and fill capacitors will withstand short-term exposure to high humidity environments without degradation. Resins and plastic tapes will form a pseudo-impervious barrier to humidity and chemicals. These case materials are somewhat porous and through osmosis can cause contaminants to enter the capacitor. The second area of contaminated absorption is the lead-wire/resin interface. Since resins cannot bond 100% to tinned wires, there can be a path formed up to the lead wire into the capacitor section. Aqueous cleaning of circuit boards can aggravate this condition. Barometric Pressure The altitude at which hermetically sealed capacitors are operated controls the voltage rating of the capacitor. As the barometric pressure decreases, the susceptibility to terminal arc-over increases. Non-hermetic capacitors can be affected by internal stresses due to pressure changes. This can be in the form of capacitance changes or dielectric arc-over as well as low insulation resistance. Heat transfer can also be affected by altitude operation. Heat generated in operation cannot be dissipated properly and can result in high RI2 losses and eventual failure. Radiation Radiation capabilities of capacitors must be taken into consideration. Electrical degradation in the form of dielectric embitterment can take place causing shorts or opens. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 6 Single-sided Metallized Polypropylene Power and AC FilmFilm Capacitors Double-sided Metallized Polyester Carrier Film Single-sided Metallized Polypropylene Film Double Metal Polyester Film Polypropylene Film Dielectric Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Soldering Process 3 Sections 3 Sections 4 Sections The implementation of the RoHS Directive has required the selection SnAgCu (SAC) alloys or SnCu alloys as primary solder. This has increased the liquidus temperature from that of 183ºC for SnPb eutectic alloy to 217ºC – 221ºC for the new alloys. As a result, the heat stress to components, even in wave soldering, has increased to higher pre-heat and wave zed Impregnated Paper considerably due Metallized Polyphenylene Sulfide Film (SMR) temperatures. Polypropylene capacitors are especially sensitive to heat (melting point of polypropylene is 160ºC – 170ºC). Wave soldering can be destructive especially for mechanically small polypropylene capacitors (lead spacings 5 – 10 mm) and great care must beMetallized taken during soldering. The solder profiles from Polyphenylene KEMET are Impregnated highly recommended. You may also refer toMetallized theSulfide wave Film with Paper soldering curve from IEC Publication 61760 – 1 Edition 2.Vacuum-Evaporated Please Aluminum Electrodes consult KEMET with any questions. Polypropylene Film/F Metal Foil Polypropylene Film Dielectric 1 Section 1 Section 1 Section Construction d Metallized Polyester Film Single-sided Metallized Polypropylene Film (Second Layer) Meta Detailed Cross Section Margin Metal Contact Layer AXIAL - Polypropylene Film/Foil Lead Single-sided Metallized Polyester Film Polypropylene Film Dielectric Polyester Tape Wrapping Lead Single-sided Metallized Polypropylene Film Metal (FirstFoil Layer) 1 Section Thermosetting Resin End-Fill Metal Contact Layer AXIAL - Single-sided Metallized Polypropylene Film Winding Scheme Margin 1 Section Polyester Tape Wrapping Thermosetting Resin End-Fill AXIAL - Single-sided Metallized Polyester Film Single-sided Metallized Polypropylene Film 1 Section Metal Foil Margin AXIA Metall Single-sided Metallized Polyester Film Double-sided Metallized Polyester Carrier Film 1 Section © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 7 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Marking Dielectric Code Series Capacitance Tolerance Capacitance Voltage (VDC) Operating Temperature Range Voltage (VAC) Approval Mark Self Healing Application Class © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 8 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC KEMET Corporation World Headquarters Europe Asia Southern Europe Sasso Marconi, Italy Tel: 39-051-939111 Northeast Asia Hong Kong Tel: 852-2305-1168 Mailing Address: P.O. Box 5928 Greenville, SC 29606 Skopje, Macedonia Tel: 389-2-55-14-623 Shenzhen, China Tel: 86-755-2518-1306 www.kemet.com Tel: 864-963-6300 Fax: 864-963-6521 Central Europe Landsberg, Germany Tel: 49-8191-3350800 Corporate Offices Fort Lauderdale, FL Tel: 954-766-2800 Kamen, Germany Tel: 49-2307-438110 North America Northern Europe Wyboston, United Kingdom Tel: 44-1480-273082 Taipei, Taiwan Tel: 886-2-27528585 Espoo, Finland Tel: 358-9-5406-5000 Southeast Asia Singapore Tel: 65-6701-8033 2835 KEMET Way Simpsonville, SC 29681 Northeast Wilmington, MA Tel: 978-658-1663 Southeast Lake Mary, FL Tel: 407-855-8886 Central Novi, MI Tel: 248-994-1030 Beijing, China Tel: 86-10-5877-1075 Shanghai, China Tel: 86-21-6447-0707 Seoul, South Korea Tel: 82-2-6294-0550 Penang, Malaysia Tel: 60-4-6430200 Bangalore, India Tel: 91-806-53-76817 Irving, TX Tel: 972-915-6041 West Milpitas, CA Tel: 408-433-9950 Mexico Guadalajara, Jalisco Tel: 52-33-3123-2141 Note: KEMET reserves the right to modify minor details of internal and external construction at any time in the interest of product improvement. KEMET does not assume any responsibility for infringement that might result from the use of KEMET Capacitors in potential circuit designs. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 9 Power and AC Film Capacitors Printed Circuit Board Mount Power Film Capacitors – C4G Series, Axial Round, 250 – 850 VDC/160 – 450 VAC Prototype Sample Disclaimer The Customer acknowledges the following limitations of the prototype samples: (1) Prototype samples are manufactured from preliminary designs and manufacturing processes; may not represent final designs; have not been released for commercial use and are not subject to the same quality control procedures applicable to released products. (2) Prototype samples are not qualified parts and are provided “as-is” by KEMET Electronics Corporation, which specifically disclaims any and all warranties and guarantees, explicit or implied, including, without limitation, the warranties of merchantability and fitness for a particular purpose or use. (3) Prototype samples are not intended for commercial use; are provided for engineering evaluation only and are not recommended for use in the Customer’s production line. (4) The Customer assumes the risk ofany and alluses that the Customer makes of the prototype samples. General Disclaimer “All product specifications, statements, information and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on our knowledge of typical operating conditions for such applications, but are not intended to constitute – and we specifically disclaim – any warranty concerning suitability for a specific customer application or use. This Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. KEMET’s product warranty is set forth at www.kemet.com under Terms and Conditions of Sale.” © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 (864) 963-6300 • www.kemet.com F3040_C4G_AXIAL • 4/20/2016 10