MRS-1000 Modular Rework System Create Your Own Rework System The MRS-1000 Modular Rework System is an integrated convection rework system for the removal and placement of BGA/CSP and SMT components. The MRS-1000 is comprised of a hand held convection tool, preheater, and adjustable tool holder with board holder to create a manually assisted rework system. A series of nozzles, targeting a variety of applications, and light magnifier round out the product offering for this system. With standard features such as programmability, a digital display, program storage of up to 50 profiles, this system is not only versatile, but also easy and efficient to work with. A choice of board holders and accessories are available that make the system capable of handling multiple sizes of PCBs. The MRS-1000 allows you the choice of using either the embedded profiling capability that can be configured to operate at a fixed temperature, or a four zone programming option. The unit also allows the temperature to be controlled either at the heat output (internal) or at the board (external). The “external” control function uses a thermocouple which can be placed on the board or a component. TAP into OK International TRAINING Advantage - APPLICATION Advantage - PRODUCTIVITY Advantage www.beasuperproducer.com Configure the System to your Needs. The 4 components below can be purchased as a complete system (MRS-1000) or as separate items. You choose. 1 HCT-1000 Programmable Hand Held Convection Tool The HCT-1000 System is a fully programmable hand held convection rework tool that can both remove and place SMT components. It features digital controls, internal or external thermocouple feedback control, program storage of up to 50 profiles and integrated vacuum pick-up for component placement and removal. Additionally, with multiple modes of operation including manual, 4 zone heating, and as part of the MRS-1000 System, the HCT-1000 stands out as a versatile convection tool. The hand-piece features vacuum and reflow buttons allowing the process to be operated manually or automatically through a profile when used as part of the Modular Rework System (MRS). Additionally, the vacuum has automatic lift off of components, at the end of the removal profile, taking guesswork out of the operators’ hands and improving process control. As part of the MRS System, the HCT-1000 is connected via a cable to the PCT-1000, and may be used with ATH-1000 Adjustable Tool Holder. In this mode the HCT-1000 provides timing control for both units and the ATH-1000 allows repeatable place and remove operations. HN Series Nozzles A series of 14 Nozzles are available for use with the MRS-1000 / HCT-1000. The nozzles fit applications reworking components of all sizes from (including, but not limited to) BGAs, QFPs, LGAs, PLCC and SOIC. A custom nozzle program is also available. 2 ATH-1000 Adjustable Tool Holder The ATH-1000 Adjustable Tool Holder is designed to work with the HCT-1000 or as part of the MRS-1000 System. The tool holder features a board holder, locking hand-piece retainer, Z axis stop and mounting configurations for stand-alone operation or integrated as part of the MRS-1000. The ATH-1000 is sturdy and easy to attach to the PCT-1000 Programmable Preheater when incorporated into the MRS System. ATH-BASE can be ordered separately when the ATH-1000 is used as a standalone unit. Two Adjustable Tool Holder models are available: - The ATH-1000A uses the Advanced Head Assembly which features 4” of Z axis adjustment, ½” fine adjustment of the X & Y axis as well as 30° θ adjustment. - The ATH-1000B uses the Basic Head assembly and provides 4” of Z axis adjustment. MRS-1000 Features Digital display for repeatable temperature settings and profile control Automatic control of the preheater for simple operation Easy profile creation for operator repeatability Integrated vacuum pickup for easy component removal Hand held or tool holder mounted for operator comfort Manual mode for quick setup External thermocouple for process setup and verification Digital controlled airflow for repeatable results X, Y, Z and Theta controls for component alignment Adjustable PCB holder for easy change outs Automatic vacuum lift off at the end of the cycle LM-1000 Light Magnifier 3 The LM-1000, Light Magnifier, is an integrated light and magnifier. It features a 4x magnification lens and an integrated LED lighting system for shadow free illumination. Use it as part of the MRS Modular Rework System by attaching it to the back of the ATH-1000 tool holder or configure it for standalone operation with its own optional base plate (LM-BP). LM-BP can be ordered separately when the LM-1000 is used as a standalone unit. PCT-1000 Programmable Preheater 4 The PCT-1000 is a programmable preheater that provides users the ability to increase heat capacity with highly controlled thermal output. The PCT-1000 can be used in a variety of processes including soldering, desoldering, SMD rework operations and, with its added heat capacity, will provide faster production rates while lowering overall process temperatures. The preheater can be used in two modes; manual for constant heater temperature, and profile for greater control to maintain PCB board temperature with external thermocouple feedback. With four programmable heating zones and one cooling zone, users select time and temperature targets, creating a preheat thermal profile. The PCT-1000 also has an advanced heater control function where the temperature is controlled either at the heater output (internal) or at the board (external thermocouple). The PCT-1000 is equipped with the highly advanced heater design found on sophisticated OK International rework systems. Its convection heater creates a vortex effect that efficiently directs and concentrates heat. MRS-1000 Applications The MRS-1000 is perfect for removal and placement of SMT Components. Specific examples of applications include: Simple removal and replacement of delicate SMT components. Quick, easy and cost effective removal of BGA & CSP that will later be placed with your dedicated Array Package Rework System, this increases the productivity of your rework area and reduces your technicians workload. Automaticity lifts the component at the end of the cycle, preventing operators from prematurely lifting components and damaging expensive PCBs. System and Accessories Selection Part Number MRS-1000A Description Modular Rework System Advanced Incl.: HCT-1000, PCT-1000, ATH-1000A and LM-1000 Modular Rework System Basic Incl.: HCT-1000, PCT-1000, ATH-1000B and LM-1000 Programmable Hand Held Convection Tool HCT-1000 Power Supply Hand-piece with integral vacuum, cord and connector Footswitch, Dual, HCT-1000 Vacuum Cup, 3/16” (5.00mm), pack of 5 Vacuum Cup, ¼” (6.4mm), pack of 5 Vacuum Cup, 5/16” (8mm), pack of 5 Vacuum Cup, 7/16” (11mm), pack of 5 Nozzle Carrier, HCT-1000 Nozzles Hand-piece Tool Holder Nozzle Adapter Nozzle Wrench Thermocouple Communications Cable Heater Assembly Adjustable Tool Holder, Advanced Head (no base) Adjustable Tool Holder, Basic Head (no base) Base Assembly for ATH-1000A and ATH-1000-B Light Magnifier (no base) Base Plate for Light Magnifier Programmable Preheater Thermocouple PCT-1000 Foot Switch MRS-1000B HCT-1000 HCT-PS1000 HCT-HV1 HCT-FS2 HCTA-VC50-5 HCTA-VC64-5 HCTA-VC80-5 HCTA-VC11-5 HCT-NC HCTA-TH1 HNA-1 HCTA-NW1 AC-TCK-24-36 HCTA-CC HCT-HTRASSY ATH-1000A ATH-1000B ATH-BASE LM-1000 LM-BP PCT-1000 AC-TCK-24-36 PCT-FS1 Board Holder Options and Accessories BH-1000 Post-Rail Board Holder (incl. 4 posts, 2 rails with sliding clips, HN-B2727 HN-B3232 HN-B3535 HN-B4040 HN-J0005 27mm X 27mm, BGA 32mm X 32mm, BGA 35mm X 35mm, BGA 40mm X 40mm, BGA 5mm ∅, D ISCR ETE * For the nozzle internal dimension, 2mm have been added to each side to allow for component access. 4 support pins and flat-head support) ATH-RAIL-12 Board Holder Rail for ATH-1000, 12” BH-PK1000 Board Holder Pin Kit (incl. 2 discs, 2 long pins, 2 short pins) (ATH-RAIL-8, rail 8” is supplied as standard with MRS-1000 A/B and ATH-1000 A/B) TECHNICAL SPECIFICATIONS Size Weight Rated Power Input Voltage Storage Temperature Air Flow Vacuum Pump Noise Level Temperature Range Operational Modes Display Number of Programs Number of Zones LM-1000 Weight Magnification Lighting Power Nozzles Component Dimension* HN-B0707 7mm X 7mm, CSP, LGA44 HN-B1010 10mm X 10mm, CSP, LGA178, LCC28 HN-B1414 14mm X 14mm HN-B1408 14mm X 8mm, CSP, SOIC24M HN-B1515 15mm X 15mm, BGA HN-B1818 18mm X 18mm, PLCC44, CSP, TQFP100, BGA HN-B2525 25mm x 25mm, BGA , PLCC68 HN-B1809 18.2mm X 8.5mm,SOJ28, SOIC28M, TSOP32 HN-B2519 24.5mm X 18.5mm, QFP100, QFP80 6.5 lbs. (2.9kg) 4x 8 LEDs, white 24V DC www.okinternational.com PCT-1000 13" x 8" x 3" (330 x 203 x 76mm) 7.5 lbs (3.4kg) 1200 W 100-240 VAC, 50/60 Hz 0°C to 50°C (32°F to 122°F) 19 cfm 25°C to 350°C (77°F to 622°F) Setup, Run, Manual, Active Setup LCD 20 x 4 display segments 50 memory locations 5 (4 Heat Zones, 1 Cool Down Zone) BH-1000 BH-PK1000 HCT-1000 9" x 7" x 6 " (229 x 178 x 152) 12 lbs. (5.4kg) 600 W 100-240 VAC, 50/60 Hz 0°C to 50°C (32°F to 122°F) 5-25 l/minute 15" Hg (381mm Hg) <55 dB Up to 450°C (840°F) ATH-1000 (with 8” rail) PCB Handling Capability Maximum board size 12” x 12” (305mm x 305mm) Rework area 10” x 10” (254mm x 254mm) Maximum thickness .25” (6mm) Maximum board size (with optional 12” rail) 16” x 16” (406mm x 406mm) Rework area (with optional 12” rail) 14” x 14” (356mm x 356mm)