FERROXCUBE DATA SHEET ER14.5/3/7 Planar ER cores and accessories Supersedes data of February 2002 2004 Sep 01 Ferroxcube Planar ER cores and accessories ER14.5/3/7 CORE SETS Effective core parameters SYMBOL PARAMETER VALUE +0.2 halfpage handbook, 1.55 0 UNIT Σ(I/A) core factor (C1) 1.08 mm−1 Ve effective volume 333 mm3 Ie effective length 19.0 mm Ae effective area 17.6 mm2 Amin minimum area 17.3 mm2 m mass of core half ≈ 0.9 g 2.95 ±0.05 14.5 ±0.2 11.8 ±0.2 4.8 0 −0.2 6.8 0 −0.2 CBW229 Dimensions in mm. Fig.1 ER14.5/3/7 core half. Core sets for general purpose transformers and power applications Clamping force for AL measurements, 10 ±5 N. GRADE AL (nH) AIR GAP (µm) µe TYPE NUMBER 3C92 1 250 ±25% ≈ 1070 ≈0 ER14.5/3/7-3C92-S 3C93 1 400 ±25% ≈ 1200 ≈0 ER14.5/3/7-3C93-S 3C94 100 ±3% ≈ 86 ≈ 250 ER14.5/3/7-3C94-A100-S 160 ±5% ≈ 137 ≈ 150 ER14.5/3/7-3C94-A160-S 250 ±8% ≈ 215 ≈ 90 ER14.5/3/7-3C94-A250-S 1 600 ±25% ≈ 1370 ≈0 1 500 ±25% 3C96 3F3 ER14.5/3/7-3C94-S ≈ 1290 ≈0 100 ±3% ≈ 86 ≈ 250 ER14.5/3/7-3F3-A100-S 160 ±5% ≈ 137 ≈ 150 ER14.5/3/7-3F3-A160-S 250 ±8% ≈ 215 ≈ 90 ER14.5/3/7-3F3-A250-S ER14.5/3/7-3C96-S 1 400 ±25% ≈ 1200 ≈0 ER14.5/3/7-3F3-S 3F35 1 150 ±25% ≈ 990 ≈0 ER14.5/3/7-3F35-S 3F4 100 ±3% ≈ 86 ≈ 240 ER14.5/3/7-3F4-A100-S 160 ±5% ≈ 137 ≈ 130 ER14.5/3/7-3F4-A160-S 250 ±8% ≈ 215 ≈ 70 ER14.5/3/7-3F4-A250-S 850 ±25% ≈ 730 ≈0 ER14.5/3/7-3F4-S 850 ±25% ≈ 730 ≈0 ER14.5/3/7-3F45-S 3F45 2004 Sep 01 2 Ferroxcube Planar ER cores and accessories ER14.5/3/7 Core sets of high permeability grades Clamping force for AL measurements. AL (nH) µe AIR GAP (µm) 7900 +40/−30% ≈ 6800 ≈0 GRADE 3E6 TYPE NUMBER ER14.5/3/7-3E6-S Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C CORE LOSS (W) at f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C 3C92 ≥370 ≤ 0.032 ≤ 0.2 − − 3C93 ≥320 ≤ 0.032(1) ≤ 0.2(1) − − 3C94 ≥320 ≤ 0.032 ≤ 0.2 − − 3C96 ≥340 ≤ 0.025 ≤ 0.16 ≤ 0.06 ≤ 0.13 3F3 ≥300 ≤ 0.043 − ≤ 0.061 − 3F35 ≥300 − − ≤ 0.03 ≤ 0.045 3F4 ≥250 − − − − 1. Measured at 140 °C. Properties of core sets under power conditions (continued) B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 500 kHz; ˆ = 100 mT; B T = 100 °C f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 1 MHz; ˆ = 50 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C 3C92 ≥370 − − − − 3C93 ≥320 − − − − 3C94 ≥320 − − − − 3C96 ≥340 − − − − 3F3 ≥300 − − − − 3F35 ≥300 ≤ 0.35 − − − 3F4 ≥250 − ≤ 0.1 − ≤ 0.16 3F45 ≥250 − ≤ 0.67 ≤ 0.17 ≤ 0.12 GRADE 2004 Sep 01 3 Ferroxcube Planar ER cores and accessories ER14.5/3/7 COIL FORMERS General data PARAMETER SPECIFICATION Coil former material liquid crystal polymer (LCP), glass reinforced, flame retardant in accordance with “UL 94V-0” ; UL file number E54705(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60068-2-20” , Part 2, Test Tb, method 1B: 350 °C, 3.5 s Solderability “IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s ∅11.4 ±0.1 1.7 ∅5.9 ±0.1 14 ±0.1 1.7 ∅5 ±0.1 3 ±0.1 5.45 max. 1.9 min. 0.7 5 14.6 10 16.15 max. 13.6 2.5 Dimensions in mm. Fig.2 ER14.5/3/7 coil former (SMD); 10-solder pads. Winding data for ER14.5/3/7 coil former (SMD) with 10 solder pads NUMBER OF SECTIONS WINDING AREA (mm2) MINIMUM WINDING WIDTH (mm) AVERAGE LENGTH OF TURN (mm) 1 5.1 1.9 27 2004 Sep 01 4 TYPE NUMBER CPVS-ER14.5-1S-10P-Z CBW262 Ferroxcube Planar ER cores and accessories ER14.5/3/7 MOUNTING PARTS General data and ordering information ITEM REMARKS Clamp FIGURE stainless steel (CrNi) 3 15 handbook, halfpage 5.5 0.15 6.5 ±0.2 CBW263 1.4 Dimensions in mm. Fig.3 ER14.5/3/7 clamp. 2004 Sep 01 5 TYPE NUMBER CLM-ER14.5 Ferroxcube Planar ER cores and accessories ER14.5/3/7 DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2004 Sep 01 6