MSAU200 Series 1W, Miniature SMD, Dual Output DC/DC Converters Key Features y y y y y y y y y y Efficiency up to 80% 1000VDC Isolation MTBF > 2,000,000 Hours Low Cost Input 5 and 12VDC Output {5, {9, {12 and {15VDC Temperature Performance -40] to +85] Lead Frame Technology UL 94V-0 Package Material Interanl SMD Construction Minmax's MSAU200 1W DC/DC's are in "gull-wing" SMT package, weigh a mere 1.8 grams and meet 245]/10sec in solder-reflow for lead free process. The series consists of 8 models with input voltages of 5V and 12VDC which offers standard dual output voltages of {5V, {9V, {12V and SMD {15VDC for the choice. Their impressive guaranteed efficiencies enable all models to deliver their fully rated output power from -40] to +85] without heat sinking or forced-air cooling. The MSAU200 series is an excellent selection for a variety of applications including data communication equipments, distributed power 1000 VDC systems, telecommunication equipments, and industrial robot systems. I/O Isolation The MSAU200 units are available in tape and reel package. $ Low Cost Low Profile Block Diagram +Vo +Vin Bipolar Push-Pull Inverter Com. -Vin -Vo 1 MINMAX REV:0 2005/04 MSAU200 Series Model Selection Guide Model Number Input Voltage Output Voltage VDC VDC {5 Max. mA {100 MSAU201 MSAU202 Output Current Input Current Min. mA {2 @Max. Load mA (Typ.) 267 Load Regulation @No Load mA (Typ.) Efficiency % (Max.) 10 @Max. Load % (Typ.) 75 10 76 8 79 {9 {55 {1 260 {12 {42 {0.8 255 MSAU204 {15 {33 {0.7 251 7 79 MSAU211 {5 {100 {2 111 8 75 8 76 5 80 5 80 MSAU203 MSAU212 MSAU213 5 ( 4.5 ~ 5.5 ) 12 ( 10.8 ~ 13.2 ) MSAU214 {9 {55 {1 109 {12 {42 {0.8 105 {15 {33 {0.7 103 15 Notes : Absolute Maximum Ratings Parameter Input Surge Voltage ( 1000 mS ) 30 Min. Max. Unit 5VDC Input Models -0.7 9 VDC VDC 12VDC Input Models -0.7 18 Lead Temperature (1.5mm from case for 10 Sec.) --- 260 ] Internal Power Dissipation --- 450 mW Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Ripple & Noise measurement bandwidth is 0-20 MHz. 3. These power converters require a minimum output loading to maintain specified regulation. 4. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 5. All DC/DC converters should be externally fused at the front end for protection. Environmental Specifications Parameter Conditions Min. Max. Unit Operating Temperature Ambient -40 +85 ] Operating Temperature Case -40 +90 ] Storage Temperature -40 +125 ] Humidity --- 95 % Cooling 6. Other input and output voltage may be available, please contact factory. 7. Specifications subject to change without notice. Free-Air Convection Input Specifications Parameter Input Voltage Range Reverse Polarity Input Current Input Filter REV:0 2005/04 Model Min. Typ. Max. 5V Input Models 4.5 5 5.5 12V Input Models 10.8 12 13.2 --- --- 0.3 All Models MINMAX Unit VDC A Internal Capacitor 2 MSAU200 Series Output Specifications Parameter Conditions Output Voltage Accuracy Min. Typ. Max. Unit --- {1.0 {3.0 % Dual Output, Balanced Loads --- {0.1 {1.0 % Line Regulation For Vin Change of 1% --- {1.2 {1.5 Load Regulation Io=20% to 100% Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) % See Model Selection Guide Over Line, Load & Temp. % --- 60 120 mV P-P --- --- 150 mV P-P Ripple & Noise (20MHz) --- --- 5 mV rms Over Load 120 --- --- % Temperature Coefficient --- {0.01 {0.02 %/] Output Short Circuit 0.5 Second Max. General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 1000 --- --- VDC Isolation Voltage Test Flash Tested for 1 Second 1100 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 40 100 pF 50 100 140 KHz 2000 --- --- K Hours Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout {5V # {9V # {12V # {15V # Unit 33 33 33 33 uF Maximum Capacitive Load # For each output Input Fuse Selection Guide 3 5V Input Models 12V Input Models 500mA Slow - Blow Type 200mA Slow - Blow Type MINMAX REV:0 2005/04 MSAU200 Series 90 100 80 Efficiency (%) Efficiency (%) 90 80 70 70 60 50 40 60 50 30 Low Nom High 20 Efficiency vs Input Voltage 100LFM 40 60 80 100 Efficiency vs Output Load 400LFM 200LFM 80 Output Power (%) 20 Load Current (%) Input Voltage (V) 100 10 60 Natural convection 40 20 0 〜 -40 50 60 70 90 80 Ambient Temperature 100 110 ] Derating Curve REV:0 2005/04 MINMAX 4 MSAU200 Series Test Configurations KHz) capacitor of 2.2uF for the 5V input devices, and a 1.0uF for the 12V devices. Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + Battery + +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin + DC Power Source Dual Output DC / DC Converter Com. -Vin -Out +Out DC / DC Converter Load Cin -Vin -Out Output Ripple Reduction Load A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 0.47uF capacitors at the output. -Out + Use a Cout 0.33uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Out + - Peak-to-Peak Output Noise Measurement Test +Vin +Vin +Vin DC Power Source - +Out Dual Output DC / DC Com. Converter -Vin Cout Load -Out Copper Strip Cout Scope Cout Scope Thermal Considerations Resistive Load Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Design & Feature Considerations Maximum Capacitive Load The MSAU200 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 33uF maximum capacitive load. The maximum capacitance can be found in the data sheet. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 5 MINMAX REV:0 2005/04 MSAU200 Series Mechanical Data Connecting Pin Patterns 0.3[0.01] Top View ( 2.54 mm / 0.1 inch grids ) 15.24 [0.60] 7 6 1 2 3 4 5 4 0.9[0.04] 10.8mm [Magnification of A] 6.2 [0.24] 1C Tolerance 1.0mm Min S SEATING PLANE 9.2 [0.36] +4 7.0 [0.28] 0.3 [0.01] 2.54 [0.100] 10.2 [0.40] 2.54mm A 6.8 [0.27] 0.60 [0.024] 1.7mm + 8 8.0 [0.31] 9 2.0 [0.08] 10 10.16mm 2] 0.0 [R 5 . R0 11.2 [0.44] Millimeters Inches X.X{0.25 X.XX{0.01 X.XX{0.13 X.XXX{0.005 {0.05 {0.002 Pin Pin Connections Physical Characteristics Pin Function 1 -Vin 2 +Vin 3 NA 4 Common 5 -Vout 6 NA 7 +Vout 8 NA 9 NA 10 NA 15.24*8.0*6.8 mm Case Size : Case Material : Molding Weight : 1.8g Flammability : UL94V-0 0.60*0.31*0.27 inches NA : Not Available for Electrical Connection The MSAU200 converter is encapsulated in a low thermal resistance molding compound that has excellent resistance/electrical characteristics over a wide temperature range or in high humidity environments. The encapsulant and unit case are both rated to UL 94V-0 flammability specifications. Leads are tin plated for improved solderability. REV:0 2005/04 MINMAX 6 MSAU200 Series Packaging Specifications 30.4 Max 2.0+1 / -0 0 330.0 Max 0 100.0 Min 0 13.00± 0.25 All dimentions in mm Tape Sprocket hole 0 1.55 +0.1 / -0 4.00 2.00 Sprocket hole tolerance over any 10 pitches ± 0.2 11.50 1.75 15.75 24.00± 0.3 0 1.50 +0.25 / -0 All dimentions in mm XX.XX± 0.1 11.60 7.20 7 Direction of Unreeling 16.00 0.4 +/- 0.05 0.30 MINMAX REV:0 2005/04 MSAU200 Series Tube 14.5 7.2 7.3 8.6 10.4 0.5 +/- 0.1 Tube material: PVC 4.5 5.0 All dimensions in mm, +/- 0.25mm 410 +/-1.5 Packaging Details Packaging Style Tube Tape and Reel to IEC 286-3 Specifications REV:0 2005/04 MINMAX Quantity 25 500 8