HLMP-1600 T‑13/4 (5 mm), T-1 (3 mm), 5 Volt, 12 Volt, Integrated Resistor LED Lamps Data Sheet HLMP-1600, HLMP-1601, HLMP-1620, HLMP-1621 HLMP-1640, HLMP-1641, HLMP-3600, HLMP-3601 HLMP-3650, HLMP-3651, HLMP-3680, HLMP-3681 Description Features The 5 volt and 12 volt series lamps contain an integral current limiting resistor in series with the LED. This allows the lamp to be driven from a 5 volt/12 volt source without an external current limiter. The red LEDs are made from GaAsP on a GaAs substrate. The High Efficiency Red and Yellow devices use GaAsP on a GaP substrate. • Integral current limiting resistor The green devices use GaP on a GaP substrate. The diffused lamps provide a wide off-axis viewing angle. The T-13/4 lamps are provided with sturdy leads suitable for wire wrap applications. The T‑13/4 lamps may be front panel mounted by using the HLMP-0103 clip and ring. • TTL compatible Requires no external current Limiter with 5 volt/12 volt supply • Cost effective Saves space and resistor cost • Wide viewing angle • Available in all colors Red, High Efficiency Red, Yellow, and High Performance Green in T-1 and T‑13/4 packages Package Dimensions 1.14 (.045) 0.51 (.020) 3.43 (.135) 2.92 (.115) Ø 24.1(.95) MIN. 0.65 (0.026) max. 5.08 (0.200) 4.57 (0.180) 2.79 (.110) 2.29 (.090) 1.52 (.060) 1.02 (.040) 11.56 (0.455) 10.80 (0.425) 3.17 (.125) 2.67 (.105) 4.70 (.185) 4.19 (.165) 0.89 (0.035) 0.64 (0.025) 9.19 (0.362) 8.43 (0.332) (0.022) 0.55 SQ. TYP. (0.016) 0.40 1.32 (0.052) 1.02 (0.040) 6.35 (.250) 5.58 (.220) Figure A. T-1 package. 23.0 (0.90) MIN. 0.64 (0.025) SQUARE NOMINAL Notes: 1. All dimensions are in mm (inches). 2. An epoxy meniscus may extend about 1 mm (0.040") down the leads. 3. For PCB hole recommendations, see the Precautions section. 1.27 (0.050) NOM. 6.1 (0.240) 5.6 (0.220) CATHODE 2.54 (0.100) NOM. Figure B. T-13/4 package. Selection Guide Color Package Description Package Outline 2q1/2[1] Operating Voltage (V) Part Number HLMP- Red T-1 Tinted Diffused A 60 5 60 T-1 3/4 Tinted Diffused B 60 60 Yellow T-1 Tinted Diffused A 60 60 T-1 3/4 Tinted Diffused B 60 60 Green T-1 Tinted Diffused A 60 60 T-1 3/4 Tinted Diffused B 12 5 12 5 12 5 12 5 12 60 5 60 12 Note: 1. q1/2 is the off-axis angle at which the luminous intensity is 1/2 the axial luminous intensity. 2 Luminous Intensity Iv (mcd) Min. Max. 1600 2.1 - 1600-D00xx 2.1 - 1601 2.1 - 1601-D00xx 2.1 - 1601-GH0xx 8.6 27.6 3600 2.1 - 3600-D00xx 2.1 - 3601 2.1 - 3601-D00xx 2.1 - 1620 2.2 - 1620-C00xx 2.2 - 1620-C0Bxx 2.2 - 1620-EFBxx 3.4 10.8 1621 2.2 - 1621-C00xx 2.2 - 3650 2.2 - 3650-C00xx 2.2 - 3651 2.2 - 3651-C00xx 2.2 - 1640 1.6 - 1640-B00xx 1.6 - 1640-B0Dxx 1.6 - 1640-DE0xx 4.2 13.4 1641 1.6 - 1641-B00xx 1.6 3680 1.6 - 3680-B00xx 1.6 - 3681 1.6 - 3681-B00xx 1.6 - Part Numbering System HLMX-X 6 X X X X X XX Mechanical Option 00: Bulk 01: Tape & Reel, Crimped Leads 02: Tape & Reel, Straight Leads A1,B1: Right Angle Housing, Uneven Leads A2,B2: Right Angle Housing, Even Leads Color Bin Options 0: Full color bin distribution B: Color bin 2&3 only D: Color bin 4&5 only Maximum Iv Bin Options 0: Open (No. max. limit) Others: Please refer to the Iv bin Table Minimum Iv Bin Options Please refer to the Iv bin Table Operating Voltage 0: 5 V 1: 12 V Color Options 0: GaP HER 2,5: GaP Yellow 4,8: GaP Green Package Options 3: T-13/4 (5 mm) 1: T-1 (3 mm) Absolute Maximum Ratings at TA = 25°C Red/HER/Yellow 5 Volt Lamps Red/HER/Yellow 12 Volt Lamps Green 5 Volt Lamps Green 12 Volt Lamps DC Forward Voltage (TA = 25°C) 7.5 Volts[2] 15 Volts[3] 7.5 Volts[2] 15 Volts[3] Reverse Voltage (IR = 100 μA) 5 Volts 5 Volts 5 Volts 5 Volts Operating Temperature Range -40°C to 85°C -40°C to 85°C -20°C to 85°C -20°C to 85°C Storage Temperature Range -40°C to 100°C -40°C to 100°C -40°C to 100°C -40°C to 100°C Notes: 2. Derate from TA = 50°C at 0.071 V/°C, see Figure 3. 3. Derate from TA = 50°C at 0.086 V/°C, see Figure 4. 3 Electrical/Optical Characteristics at TA = 25°C High Efficiency Red Min. Max. Min. Typ. Green Symbol Description lP Peak Wavelength 635 583 565 nm ld Dominant Wavelength 626 585 569 nm Dl1/2 Spectral Line Halfwidth 40 36 28 nm RqJ-PIN Thermal Resistance 290 290 290 °C/W Junction to Cathode Lead (Note 6) RqJ-PIN Thermal Resistance 210 210 210 °C/W Junction to Cathode Lead (Note 7) IF Forward Current 12 V Devices 13 20 13 20 13 20 mA VF = 12 V IF Forward Current 5 V Devices 10 15 10 15 10 15 mA VF = 5 V hV Luminous Efficacy 145 lumen /Watt Note 2 VR Reverse Breakdown Voltage V IR = 100 μA 5.0 Typ. Yellow Max. Min. 500 5.0 Typ. 595 5.0 Max. Unit Test Condition Note 4 Notes: 4. The dominant wavelength, ld, is derived from the CIE chromaticity diagram and represents the single wavelength which defines the color of the device. 5. Radiant intensity, Ie, in watts/steradian, may be found from the equation Ie = lV/hV, where lV is the luminous intensity in candelas and hV is the luminous efficacy in lumens/Watt. 6. For Figure A package type. 7. For Figure B package type. 4 24 20 20 IF – FORWARD CURRENT – mA IF – FORWARD CURRENT – mA 24 16 12 8 4 2 4 8 4 0 6 8 10 12 14 16 7.5 15 VCC – APPLIED FORWARD VOLTAGE – V 0 2 4 6 8 10 12 14 16 7.5 15 VCC – APPLIED FORWARD VOLTAGE – V Figure 1. Forward current vs. applied forward voltage. 5 volt devices. Figure 2. Forward current vs. applied forward voltage. 12 volt devices. VCC – APPLIED FORWARD VOLTAGE – V 0 12 VCC – APPLIED FORWARD VOLTAGE – V 0 16 8 7.5 6 4 2 0 0 20 40 60 16 15 12 8 4 0 80 85 0 20 TA – AMBIENT TEMPERATURE – °C Figure 3. Maximum allowed applied forward voltage vs. ambient temperature RqJA = 175°C/W. 5 volt devices. 20° 30° 40° 50° 10° 80° 90° 80 85 Figure 4. Maximum allowed applied forward voltage vs. ambient temperature RqJA = 175°C/W. 12 volt devices. 0° 20° 1.0 10° 0° 1.0 30° 0.8 40° 50° 0.6 0.8 0.6 60° 0.4 0.2 10° 20° 30° 40° 50° 60° 70° 80° 90° 100° Figure 5. Relative luminous intensity vs. angular displacement for T-1 package. 5 60 TA – AMBIENT TEMPERATURE – °C 60° 70° 40 70° 80° 90° 0.4 0.2 10° 20° 30° 40° 50° 60° 70° 80° 90° 100° Figure 6. Relative luminous intensity vs. angular displacement for T-13/4 package. 2.5 1.5 RELATIVE IV RELATIVE IV 2.0 1.5 1.0 1.0 0.5 GaAsP 0.5 0 GaAsP HIGH EFFICIENCY RED, YELLOW, GREEN 0 2 4 6 8 0 10 0 2 HIGH EFFICIENCY RED, YELLOW, GREEN 4 6 5 VOLT DEVICES 8 10 12 14 16 18 20 12 VOLT DEVICES Figure 7. Relative luminous intensity vs. applied forward voltage. 5 volt devices. Figure 8. Relative luminous intensity vs. applied forward voltage. 12 volt devices. Intensity Bin Limit Intensity Bin Limit (Con't) Color Bin Red Intensity Range (mcd) Min. Max. D 2.4 3.8 E 3.8 F Bin Yellow Intensity Range (mcd) Min. Max. C 2.5 4.0 6.1 D 4.0 6.5 6.1 9.7 E 6.5 10.3 G 9.7 15.5 F 10.3 16.6 H 15.5 24.8 G 16.6 26.5 I 24.8 39.6 H 26.5 42.3 J 39.6 63.4 I 42.3 67.7 K 63.4 101.5 J 67.7 108.2 L 101.5 162.4 K 108.2 173.2 M 162.4 234.6 L 173.2 250.0 N 234.6 340.0 M 250.0 360.0 O 340.0 540.0 N 360.0 510.0 P 540.0 850.0 O 510.0 800.0 Q 850.0 1200.0 P 800.0 1250.0 R 1200.0 1700.0 Q 1250.0 1800.0 S 1700.0 2400.0 R 1800.0 2900.0 T 2400.0 3400.0 S 2900.0 4700.0 U 3400.0 4900.0 T 4700.0 7200.0 V 4900.0 7100.0 U 7200.0 11700.0 W 7100.0 10200.0 V 11700.0 18000.0 X 10200.0 14800.0 W 18000.0 27000.0 Y 14800.0 21400.0 Y 14800.0 21400.0 Z 21400.0 30900.0 Z 21400.0 30900.0 Maximum tolerance for each bin limit is ±18%. 6 Color Intensity Bin Limit (Con't) Color Bin Green Color Categories Lambda (nm) Intensity Range (mcd) Min. Max. Color Cat # Min. Max. B 1.8 2.9 Green 6 561.5 564.5 C 2.9 4.7 5 564.5 567.5 D 4.7 7.6 4 567.5 570.5 E 7.6 12.0 3 570.5 573.5 F 12.0 19.1 2 573.5 576.5 G 19.1 30.7 1 582.0 584.5 H 30.7 49.1 3 584.5 587.0 I 49.1 78.5 2 587.0 589.5 J 78.5 125.7 4 589.5 592.0 K 125.7 201.1 5 592.0 593.0 L 201.1 289.0 M 289.0 417.0 N 417.0 680.0 O 680.0 1100.0 P 1100.0 1800.0 Q 1800.0 2700.0 R 2700.0 4300.0 S 4300.0 6800.0 T 6800.0 10800.0 U 10800.0 16000.0 V 16000.0 25000.0 W 25000.0 40000.0 Z 21400.0 30900.0 Yellow Tolerance for each bin limit is ±0.5 nm. Mechanical Option Matrix Mechanical Option Code Definition 00 Bulk Packaging, minimum increment 500 pcs/bag 01 Tape & Reel, crimped leads, minimum increment 1300 pcs/bag 02 Tape & Reel, straight leads, minimum increment 1300 pcs/bag A1 T-1, Right Angle Housing, uneven leads, minimum increment 500 pcs/bag A2 T-1, Right Angle Housing, even leads, minimum increment 500 pcs/bag B1 T-13/4 Angle Housing, uneven lead, minimum increment 500 pcs/bag B2 T-13/4 Angle Housing, even leads, minimum increment 500 pcs/bag Note: All categories are established for classification of products. Products may not be available in all categories. Please contact your local Avago representative for further clarification/information. 7 Precautions Lead Forming • The leads of an LED lamp may be preformed or cut to length prior to insertion and soldering into PC board. • If lead forming is required before soldering, care must be taken to avoid any excessive mechanical stress induced to LED package. Otherwise, cut the leads of LED to length after soldering process at room temperature. The solder joint formed will absorb the mechanical stress of the lead cutting from traveling to the LED chip die attach and wirebond. • It is recommended that tooling made to precisely form and cut the leads to length rather than rely upon hand operation. Soldering Conditions • Wave soldering parameter must be set and maintained according to recommended temperature and dwell time in the solder wave. Customer is advised to periodically check on the soldering profile to ensure the soldering profile used is always conforming to recommended soldering condition. • If necessary, use fixture to hold the LED component in proper orientation with respect to the PCB during soldering process. • Proper handling is imperative to avoid excessive thermal stresses to LED components when heated. Therefore, the soldered PCB must be allowed to cool to room temperature, 25°C, before handling. • Care must be taken during PCB assembly and soldering process to prevent damage to LED component. • Special attention must be given to board fabrication, solder masking, surface plating and lead holes size and component orientation to assure solderability. • The closest LED is allowed to solder on board is 1.59 mm below the body (encapsulant epoxy) for those parts without standoff. • Recommended PC board plated through hole sizes for LED component leads: LED Component Lead Size • Recommended soldering conditions: Diagonal Plated ThroughHole Diameter 0.98 to 1.08 mm (0.039 to 0.043 in) Wave Soldering Manual Solder Dipping Lead size (typ.) 0.45 × 0.45 mm (0.018 × 0.018 in.) 0.636 mm (0.025 in) Pre-heat Temperature 105°C Max. – Pre-heat Time 30 sec Max. – Dambar shear- 0.65 mm off area (max.) (0.026 in) 0.919 mm (0.036 in) Peak Temperature 250°C Max. 260°C Max. Lead size (typ.) 0.50 × 0.50 mm (0.020 × 0.020 in.) 0.707 mm (0.028 in) Dwell Time 3 sec Max. 5 sec Max. Dambar shear- 0.70 mm off area (max.) (0.028 in) 0.99 mm (0.039 in) 1.05 to 1.15 mm (0.041 to 0.045 in) Note: Refer to application note AN1027 for more information on soldering LED components. LAMINAR WAVE HOT AIR KNIFE TURBULENT WAVE TEMPERATURE – °C 250 BOTTOM SIDE OF PC BOARD TOP SIDE OF PC BOARD 200 CONVEYOR SPEED = 1.83 M/MIN (6 FT/MIN) PREHEAT SETTING = 150°C (100°C PCB) SOLDER WAVE TEMPERATURE = 245°C AIR KNIFE AIR TEMPERATURE = 390°C AIR KNIFE DISTANCE = 1.91 mm (0.25 IN.) AIR KNIFE ANGLE = 40° SOLDER: SN63; FLUX: RMA 150 FLUXING 100 50 30 0 NOTE: ALLOW FOR BOARDS TO BE SUFFICIENTLY COOLED BEFORE EXERTING MECHANICAL FORCE. PREHEAT 10 20 30 40 50 60 70 80 90 100 TIME – SECONDS Figure 9. Recommended wave soldering profile. For product information and a complete list of distributors, please go to our web site: www.avagotech.com Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright © 2005-2013 Avago Technologies. All rights reserved. AV02-0379EN - June 7, 2013