HLG-80H 80W Single Output Switching Power Supply series Features : Universal AC input / Full range (up to 305VAC) Built-in active PFC function Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations "UL8750 listed" safety approved for HLG-80H- BL Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and moving sign applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10) F 110 HLG-80H-12 A M M SELV IP65 IP67 (for HLG-80H-48/54 only) (except for HLG-80H-48/54) (for HLG-80H-48/54BL only) (for HLG-80H-12~42BL only) (except for BL type) (except for HLG-80H-48/54BL) Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance. BL (option) : Contact MEAN WELL for details. D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION MODEL DC VOLTAGE HLG-80H-12 HLG-80H-15 HLG-80H-20 HLG-80H-24 HLG-80H-30 HLG-80H-36 HLG-80H-42 HLG-80H-48 HLG-80H-54 12V 15V 20V 24V 30V 36V 42V 48V 54V 9 ~ 15V 12 ~ 20V 14.4 ~ 24V 21.6 ~ 36V 25.2 ~ 42V 28.8 ~ 48V 32.4 ~ 54V 2.3A 1.95A 1.7A 1.5A CONSTANT CURRENT REGION Note.4 7.2 ~12V RATED CURRENT 5A 5A 4A 3.4A 18 ~ 30V 2.7A RATED POWER 60W 75W 80W 81.6W 81W 82.8W 81.9W 81.6W 81W 150mVp-p 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 38 ~ 46V 43 ~ 53V 49 ~ 58V 1.38 ~ 2.3A 1.17 ~ 1.95A 1.02 ~ 1.7A 1.0% 1.0% RIPPLE & NOISE (max.) Note.2 150mVp-p VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V OUTPUT Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE 3 ~ 5A 3 ~ 5A 2.4 ~ 4A VOLTAGE TOLERANCE Note.3 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 1.5% 1.0% 2.0% Note.8 2000ms, 80ms / 115VAC at full load 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION SETUP, RISE TIME 16ms at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT Note.5 90 ~ 305VAC 2.04 ~ 3.4A 1.62 ~ 2.7A 1000ms, 80ms / 230VAC at full load ; B type 2000ms, 200ms at 95% load 0.5% 0.5% 230VAC / 115VAC 230VAC /115VAC 127 ~ 431VDC 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.96/115VAC, PF>0.96/230VAC, PF>0.94/277VAC at full load (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 88% 90% 89% 0.85A / 115VAC 0.425A / 230VAC COLD START 70A/230VAC OVER CURRENT 91% 90.5% 0.4A / 277VAC 91% Note.4 PROTECTION OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS Note.7 Protection type : Constant current limiting, recovers automatically after fault condition is removed 47 ~ 53V 34 ~ 38V 14 ~ 17V 18 ~ 21V 28 ~ 34V 41 ~ 46V 23 ~ 27V 59 ~ 65V -40 ~ +70 (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 60 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750, CSA C22.2 No. 250.0-08(except for HLG-80H-48/54V & HLG-80H-48/54BL), UL8750 listed for HLG-80H- BL EN61347-1, EN61347-2-13 independent, J61347-1, J61347-2-13, IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55015, EN61000-3-2 Class C ( 60% load) ; EN61000-3-3 PACKING 54 ~ 60V 85 10 (RTH2) Protection type : Shut down o/p voltage, re-power on to recover I/P-O/P:3.75KVAC ISOLATION RESISTANCE DIMENSION 91% Protection type : Shut down o/p voltage, re-power on to recover EMC EMC IMMUNITY MTBF 91% 95 ~ 108% SAFETY & WITHSTAND VOLTAGE EMC EMISSION 91% <0.75mA / 277VAC LEAKAGE CURRENT NOTE 1.0% FREQUENCY RANGE AC CURRENT (Typ.) INRUSH CURRENT (Typ.) OTHERS 0.9 ~ 1.5A I/P-FG:1.88KVAC O/P-FG:0.5KVAC Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 357.8Khrs min. MIL-HDBK-217F (25 ) 195.6*61.5*38.8mm (L*W*H) 0.84Kg; 16pcs/14.4Kg/0.54CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 60% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement. HLG-80H 80W Single Output Switching Power Supply Mechanical Specification Case No.997A series Unit:mm Blank:(HLG-80H) 195.6 171.8 12 9.6 T case 85.9 +V(Red) -V(Black) SVT 18AWG 2C 30.75 SJTW 18AWG 3C 61.5 300 20 32 46.5 300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-80H-_A) 195.6 171.8 12 9.6 T case 30.75 SJTW 18AWG 3C 61.5 300 20 32 46.5 300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 85.9 Io ADJ. +V(Red) -V(Black) Vo ADJ. SVT 18AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-80H-_B) 195.6 171.8 12 9.6 300 20 T case 30.75 85.9 SVT 18AWG 2C UL2517 18AWG 2C 4.2 4PL +V(Red) -V(Black) DIM+(Blue) DIM-(White) T case: Max. Case Temperature. 38.8 SJTW 18AWG 3C 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 32 46.5 300 20 File Name:HLG-80H-SPEC 2011-07-28 HLG-80H 80W Single Output Switching Power Supply series D Type(option):(HLG-80H-_D) 195.6 171.8 12 9.6 300 20 85.9 +V(Red) -V(Black) SVT 18AWG 2C 30.75 SJTW 18AWG 3C T case 61.5 32 46.5 300 20 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V DIM+ DIM(B Type) O.L.P. O.T.P. FG O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 230VAC Input only 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz File Name:HLG-80H-SPEC 2011-07-28 80W Single Output Switching Power Supply HLG-80H series Power Factor Characteristic PF Constant Current Mode 1 .0 0 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 0 0 .7 8 2 7 7 V ac 2 3 0 V ac 1 1 5 V ac 50% 60% 70% 80% 90% 100% (80W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-80H series possess superior working efficiency that up to 91% can be reached in field applications. 92 EFFICIENCY (%) 88 84 80 277Vac 76 230Vac 115Vac 72 68 64 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode [with LED driver, at area (A)] and CC mode [direct drive, at area (B)]. Vo(%) 100 (B) Constant Current area (A) Constant Voltage area 60 (max.) (C) Hiccup Protection 50 100 Io (%) Typical LED power supply I-V curve File Name:HLG-80H-SPEC 2011-07-28 HLG-80H 80W Single Output Switching Power Supply series DIMMING OPERATION AC/L(Brown) AC/N(Blue) FG (Green/Yellow) +V(Red) -V(Black) HLG-80H DIM+(Blue) DIM-(White) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) OPEN 20K 10K 30K 40K 50K 70K 80K 90K Single driver 60K 100K Resistance Multiple drivers value (N=driver quantity for synchronized 10K /N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N ----- dimming operation) Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 10V PWM signal for output current adjustment (Typical): Frequency range :100HZ ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-80H B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-80H-SPEC 2011-07-28 HLG-80H 80W Single Output Switching Power Supply series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-80H to operate in dry/wet/damp or outdoor environment. AC source HLG-80H I/P Size O/P Size Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. Pin Configuration (Female) M15 5-PIN 5A/PIN M12-05 10A max. 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-80H O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. Junction Box(Option ) 10 5 76 61 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) +V(Red) -V(Black) SVT 18AWG 2C 8.5 SJTW 18AWG 3C 32 8.5 6 171.8 334 2- 5 3- PF 1/2" 3- PF 1/2" 150 20 35 38.8 150 20 Optional junction box available for A / Blank - type , please contact MEAW WELL for details. HLG-80H- BL models with junction box at both input and output side are listed. 86 File Name:HLG-80H-SPEC 2011-07-28