TOTAL POWER INT'L MIW1100 Series 3 Watts 2 :1 Wide Input Range DC/DC Converters Single and Dual Outputs Key Features y y y y y y y y High Efficiency up to 81% 2:1 Input Range I/O Isolation 500VDC Industry Standard Pinout SMT Technology Short Circuit Protection EMI Complies With EN55022 Class A MTBF > 1,000,000 Hours MIW1100-Series power modules are low-profile dc-dc converters that operate over input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC and 36-75VDC and provide precisely regulated output voltages of 5V, 12V, 15V, {12V and {15V. $ Low Cost The -40] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. 500 VDC The modules have a maximum power rating of 3W and a typical full-load efficiency of 81%, continuous short circuit, 60mA output ripple, built-in filtering for both input and output minimizes the need for external filtering. I/O Isolation EMI 2:1 EN55022 Wide Range Block Diagram Single Output +Vin Dual Output +Vo LC Filter +Vin +Vo LC Filter Com. -Vo -Vin PFM Isolation Ref.Amp -Vo -Vin PFM Isolation Ref.Amp MIW1100 Series Model Selection Guide Model Number MIW1111 MIW1112 MIW1113 MIW1114 MIW1115 MIW1121 MIW1122 MIW1123 MIW1124 MIW1125 MIW1131 MIW1132 MIW1133 MIW1134 MIW1135 MIW1141 MIW1142 MIW1143 MIW1144 MIW1145 Input Voltage Output Voltage VDC VDC Max. mA Min. mA @Max. Load mA (Typ.) 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 5 12 15 {12 {15 600 250 200 {125 {100 600 250 200 {125 {100 600 250 200 {125 {100 600 250 200 {125 {100 60 25 20 {12.5 {10 60 25 20 {12.5 {10 60 25 20 {12.5 {10 60 25 20 {12.5 {10 857 811 811 811 811 329 313 313 313 313 162 154 154 154 154 81 77 77 77 77 5 ( 4.5 ~ 9 ) 12 ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 75 ) Output Current Input Current @No Load mA (Typ.) mA (Typ.) 40 100 20 30 5 15 3 10 Efficiency @Max. Load % (Typ.) 70 74 74 74 74 76 80 80 80 80 77 81 81 81 81 77 81 81 81 81 Note : Absolute Maximum Ratings Parameter 5VDC Input Models 12VDC Input Models Input Surge Voltage ( 1000 mS ) 24VDC Input Models 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) Internal Power Dissipation Min. -0.7 -0.7 -0.7 -0.7 ----- Max. 11 25 50 100 260 2,500 Unit VDC VDC VDC VDC ] mW Exceeding these values can damage the module. These are not continuous operating ratings. 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2. Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. Environmental Specifications Parameter Operating Temperature Operating Temperature Storage Temperature Humidity Cooling Conducted EMI Reflected Ripple Current Conditions Ambient Case Min. Max. -40 +71 -40 +90 -40 +125 --95 Free-Air Convection EN55022 Class A Unit ] ] ] % 6. All DC/DC converters should be externally fused at the front end for protection. 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. MIW1100 Series Input Specifications Parameter Start Voltage Under Voltage Shortdown Model Min. Typ. Max. 5V Input Models 3.5 4 4.5 12V Input Models 4.5 7 9 24V Input Models 8 12 18 48V Input Models 16 24 36 5V Input Models --- 3.5 4 12V Input Models --- 6.5 8.5 24V Input Models --- 11 17 48V Input Models --- 22 34 --- --- 1 A --- 1000 1500 mW Reverse Polarity Input Current All Models Short Circuit Input Power Unit Input Filter VDC Pi Filter Output Specifications Parameter Conditions Output Voltage Accuracy Output Voltage Balance Min. Typ. Max. Unit --- {0.5 {2.0 % Dual Output Balance Load --- {0.5 {2.0 % Line Regulation Vin=Min. to Max. --- {0.2 {0.5 % Load Regulation Io=10% to 100% --- {0.2 {0.5 % --- 45 60 mV P-P --- --- 100 mV P-P Ripple & Noise (20MHz) --- --- 15 mV rms. Over Power Protection 120 --- --- % Transient Recovery Time --- 300 500 uS Ripple & Noise (20MHz) Ripple & Noise (20MHz) Over Line,Load & Temp 25% Load Step Change Transient Response Deviation Temperature Coefficient Output Short Circuit --- {3 {5 % --- {0.01 {0.02 %/] Continuous General Specifications Parameter Conditions Min. Typ. Max. Unit 60 Seconds 500 --- --- VDC Flash Tested for 1 Second 550 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- --- 500 pF --- 300 --- KHz 1000 --- --- K Hours Isolation Voltage Isolation Test Voltage Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Capacitive Load Models by Vout 5V 12V 15V {12V # {15V # Unit Maximum Capacitive Load 2000 2000 2000 1000 1000 uF Note: # For each output . MIW1100 Series Input Fuse Selection Guide 5V Input Models 1500mA Slow - Blow Type 12V Input Models 700mA Slow - Blow Type 24V Input Models 48V Input Models 350mA Slow - Blow Type 135mA Slow - Blow Type Input Voltage Transient Rating 150 140 130 120 48VDC Input Models 110 Vin ( VDC ) 100 90 80 70 24VDC Input Models 60 50 40 12VDC Input Models 30 20 5VDC Input Models 10 0 10uS 100uS 1mS 10mS 100mS 100 100 90 90 Efficiency (%) Efficiency (%) MIW1100 Series 80 70 80 70 60 60 Low Nom High Low Nom Input Voltage (V) Input Voltage (V) Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Single Output ) 60 50 50 40 30 30 10 20 40 60 80 100 Load Current (%) 60 100LFM 400LFM Natural convection 200LFM 40 20 0 〜 -40 50 60 70 80 Ambient Temperature Derating Curve 10 20 40 60 80 Efficiency vs Output Load ( Dual Output ) 100 80 20 Load Current (%) Efficiency vs Output Load ( Single Output ) Output Power (%) 60 40 20 High 90 ] 100 110 100 MIW1100 Series Test Configurations Overcurrent Protection Input Reflected-Ripple Current Test Setup To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. To Oscilloscope + + Battery +Vin Lin DC / DC Converter Current Probe Cin +Out -Vin Load Input Source Impedance -Out Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 8.2uF for the 5V input devices, a 3.3uF for the 12V input devices and a 1.5uF for the 24V and 48V devices. + +Vin +Out Single Output DC / DC Converter -Vin Copper Strip Cout DC Power Source Resistive Scope Load +Vin + +Out DC / DC Converter Load Cin - -Vin -Out -Out Output Ripple Reduction +Vin +Out Dual Output DC / DC Converter Com. -Vin -Out Copper Strip Cout Scope Cout Scope Resistive Load A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. + Design & Feature Considerations Maximum Capacitive Load The MIW1100 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 1000uF maximum capacitive load for dual outputs and 2000uF capacitive load for single outputs. The maximum capacitance can be found in the data. +Vin +Out Single Output DC / DC Converter DC Power Source Cout - -Vin -Out + +Vin +Out Dual Output DC / DC Com. Converter DC Power Source - -Vin -Out Load Cout Load MIW1100 Series Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90°C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 50mm / 2in Air Flow DUT MIW 1100 Series Mechanical Data Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) Single Output 10.2 [0.40] 2.54 [0.100] 2.3 [0.09] 1 2 3 10 11 12 Bottom 24 23 22 Tolerance Pin 15 14 13 Millimeters Inches .X{0.25 .XX{0.01 .XX{0.25 {0.05 .XXX{0.01 {0.002 Pin Connections Dual Output 20.3 [0.80] 0.50 [0.020] 2.5 [0.10] Side 15.22 [0.600] 4.5 [0.18] 31.8 [1.25] Physical Characteristics Pin Single Output Dual Output 1 +Vin +Vin 2 NC -Vout 3 NC Common 10 -Vout Common 11 +Vout +Vout 12 -Vin -Vin 13 -Vin -Vin 14 +Vout +Vout 15 -Vout Common 22 NC Common 23 NC -Vout 24 +Vin +Vin 31.8*20.3*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 12.4g Flammability : UL94V-0 1.25*0.8*0.4 inches NC: No Connection Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environment and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. The leads are golden plated for better soldering.