7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER D D FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 n 5.80-6.40 mm [.228-.252 IN] 114-2025 - TE TERMINAL 160928-1 160928-2 C1__DWG_PN_1_1 SMART APPLICATOR 4 NONE - 4 MECHANICAL FEED PNEUMATIC FEED - - - - 2119950-1 2119792-2 2119951-1 1901697-1 2161326-1 - 2119949-1 2063961-1 2119951-1 1901697-1 2161326-1 - 2119949-1 2063961-1 2119950-1 - 8- 2150155 -5 8- 2150155 -4 5-18022-5 8- 2150155 -5 8- 2150155 -4 5-18022-5 2119792-2 - - - - - - - - 2119653-1 - - 2119653-1 2119641-1 - - - - 2119641-1 - - - - - - - - - - - 2168400-7 2168400-7 - (QUANTITY 2) - - (QUANTITY 2) 6 - - 2063440-1 - - - - - - - TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 1.40-2.29 mm [.055-.090 IN] - - - C1__DWG_PN_2_0 6 - TE TERMINAL C1__DWG_PN_2_1 160928-3 TE TERMINAL C1__DWG_PN_3_0 C1__DWG_PN_4_0 160928-4 C1__DWG_PN_3_1 C1__DWG_PN_4_1 6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 1 2 B CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] 11 9 11 6.0 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 6.9 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 7.9 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150155 2150155 2150155 2150155 6 7 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 12 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 62. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. A REVISIONS DIST 66 P LTR 12 7 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 - -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 PART NO DESCRIPTION DATE DWN APVD C ECR-16-009855 07JUL2016 MR TE D ECR-16-012334 29AUG2016 MZ TE 2063440-1 13 TE TERMINAL C1__DWG_PN_1_0 SERVO LATCH PLATE LOC 1 PART NUMBERS REQUIRED TYPE .250 SRS FASTIN-ON REC TERMINALS APPLIED SET UP GAUGE 2119599-2 8 WIRE STRIP LENGTH C MECHANICAL FEED PNEUMATIC CRIMP TOOLING KIT TE TERMINAL TERMINAL APPLICATION SPECIFICATION 2 F OV 2.79 mm [.110] TERMINAL NAME: SMART APPLICATOR SERVO LATCH PLATE 12 2150155 -7 2.03 mm [.080] TERMINAL DATA: SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST D PNEUMATIC FEED SERVO LATCH PLATE D 7- 2150155 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150155 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 2150155 -5 WIRE INSUL DESCRIPTION D 2150155 -2 CRIMP 4 20 REVISION 2150155 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST DESCRIPTION 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 3 3 3 3 3 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - 1 1 1 1 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 7 7 7 7 7 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 1 3 2 2 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 7 2 4 1 2 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 1 -77 -7 -6 -5 -2 -1 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 1-455888-0 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-3 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-1 1901259-3 1-2079383-1 240641-2 1752360-1 240833-3 1-690482-0 3-1333216-2 1-2217206-3 3-240641-7 238009-1 1633963-1 455888-8 456405-3 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22FEB2012 CHK 22FEB2012 APVD 22FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 240 239 238 213 183 177 176 175 174 172 166 164 163 137 135 133 84 82 71 70 67 66 65 64 63 62 60 59 58 57 55 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 16 13 11 10 9 8 7 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150155 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 FEED TYPE 62 REF MECHANICAL 38 D 39 247 260 246 252 7 245 35 7 44 19.0 50 0.5 243 REF 2 HOLDDOWN SET-UP 244 2 2 1 2 29 A 7 2 166 58 177 8 63 PNEUMATIC 82 1 C 239 59 16 5 242 D 1 C 2 3 238 1 2 4 2 41 2 249 176 A 54 174 137 55 52 163 64 65 6 250 70 175 2 10 50 2 A 164 172 23 20 51 57 67 213 33 66 18 SERVO LATCH PLATE B B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 13 9 1 11 17 53 33 25 22 24 84 13 4 49 49 133 135 183 240 REF A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22FEB2012 CHK 22FEB2012 APVD 22FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150155 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV D 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER D FINE CRIMP HEIGHT ADJUST 2- 2150155 -7 D FINE CRIMP HEIGHT ADJUST NONE 2.79 mm [.110] n - SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - 2119951-1 - 1901697-1 2161326-1 8- 2150155 -5 - 2119949-1 8- 2150155 -4 2063961-1 2119951-1 5-18022-5 1901697-1 2161326-1 8- 2150155 -5 - 2119949-1 8- 2150155 -4 2063961-1 2119950-1 5-18022-5 2119792-2 - - - - - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - 2168400-7 2168400-7 - - (QUANTITY 2) - 6 - (QUANTITY 2) - - 2063440-1 - - 7 TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE 1.40-2.29 mm [.055-.090 IN] - - - - 160928-2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 160928-3 C1__DWG_PN_3_1 TE TERMINAL C1__DWG_PN_4_0 160928-4 C1__DWG_PN_4_1 6 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 B CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.0 6.9 7.9 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 6 11 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150155 -4 2150155 -4 2150155 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE ITEM ITEM FEED 12 RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. TERMINAL LUBRICANT IS RECOMMENDED. AMP 4805 REV 31MAR2000 1 & 62. & 153. 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 12 TE TERMINAL C1__DWG_PN_1_1 - SERVO LATCH PLATE 2119792-2 11 114-2025 C1__DWG_PN_1_0 MECHANICAL FEED 2119950-1 7 5.80-6.40 mm [.228-.252 IN] TERMINALS APPLIED SMART APPLICATOR A REVISIONS DIST PART NUMBERS REQUIRED TYPE WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION SERVO LATCH PLATE LOC 1 - 8 .250 SRS FASTIN-ON REC TERMINAL NAME: 160928-1 CRIMP TOOLING KIT TE TERMINAL TERMINAL DATA: 2 SET UP GAUGE 2119599-2 F OV 2.03 mm [.080] TE TERMINAL D PNEUMATIC FEED PNEUMATIC 2- 2150155 -5 APPL INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST D 7- 2150155 -7 WIRE INSUL DESCRIPTION D 2- 2150155 -2 CRIMP 4 20 REVISION 2- 2150155 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 251 250 249 246 244 243 ITEM NO 1 1 1 1 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 3 1 1 3 2 2 2 1 1 1 3 1 1 1 1 1 7 2 4 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 2119955-2 1-455888-0 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-5 2168400-5 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1976055-3 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 240825-1 2-22281-3 1752373-1 1901259-3 240641-2 1752360-1 240833-3 1-690482-0 3-1333216-2 1-2217206-3 3-240641-7 238009-1 1633963-1 455888-8 456405-3 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - 1 1 1 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 7 7 7 7 - 2 2 2 2 - 4 4 4 4 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22FEB2012 CHK 22FEB2012 APVD 22FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 242 240 239 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 84 82 71 70 67 66 65 64 63 62 59 58 57 55 54 53 52 51 50 49 48 41 40 39 38 33 31 29 27 25 24 23 22 20 18 16 13 11 10 9 8 7 5 4 3 2 1 RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM ASSY, LUBRICATOR, END FEED SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF, HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150155 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 62 141 FEED TYPE 38 REF 39 D 7 7 19.0 50 0.5 MECHANICAL 145 153 2 246 139 2 140 244 1 2 29 7 2 243 REF 242 59 5 HOLDDOWN SET-UP 63 1 177 8 PNEUMATIC 1 C 2 3 239 58 82 C A 16 166 D 1 2 2 4 41 2 238 176 249 250 175 70 174 A 54 52 137 55 163 172 65 6 2 64 10 50 A 20 23 2 57 67 164 51 33 213 SERVO LATCH PLATE 18 66 B B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 29 48 SERVO FEEDER NOT INCLUDED A 33 27 8 1 141 144 31 13 9 1 11 186 53 33 25 22 24 84 4 12 135 133 183 240 REF A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 22FEB2012 CHK 22FEB2012 APVD 22FEB2012 L.ZHANG L.ZHANG S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150155 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV D