AC-DC Chassis Mount 600-1000 Watts THE XPERTS IN POWER CPK Series Up to 2 kW Peak Rating • • Wide Output Voltage Adjustment • Up to 500 W Convection Cooled • Optional Conformal Coating • Optional Remote ON/OFF • Optional AC, DC & Fan Fail Signals Specification Input Input Voltage • Input Frequency • Inrush Current • Power Factor • Earth Leakage Current • 85-264 VAC (120-350 VDC) 47-63 Hz 20/40 A typical at 115/230 VAC 0.98 typical at 230 VAC at 100% load 0.75 mA max at 230 VAC 60Hz for 0.50 mA add suffix ‘-E’, for 0.15 mA add suffix ‘-G’ Switching Frequency Vertical Terminal block Din Rail Mounting Fan Fitted • • • • N+1 Operation Alarms (Optional) • • Conformal Coating • Output Output Voltage Output Voltage Adjustment Minimum Load Start Up time Hold Up time Initial Set Accuracy Drift Line Regulation Load Regulation Ripple & Noise Overvoltage Protection Overcurrent Protection Remote ON/OFF (Optional) • • See Table See Table • • • • • • • • • No minimum load required 500 ms max at 100 VAC 100% load 20 ms typical at 100 VAC 100% load ±1% max ±0.4% ±0.4% from low line to high line ±0.7% max from 0-100% load ±0.8% max pk-pk 20 MHz bandwidth 115-140% of Vnom, recycle input to restart 101% of peak current auto recovery • • Add suffix ‘-R’ to model number ON 4.5-12.5 V (open circuit) between RC+ and RCOFF 0 to 0.5 V (short circuit) between RC+ and RC- General Efficiency Isolation • • 86-89% dependent on model 3000 VAC Input to Output 2000 VAC Input to Ground 85 kHz ±15% active PFC 130 kHz ±15% forward converter Add suffix ‘-T’ to model numbers Add suffix ‘-NI’ to model numbers Add suffix ‘-F’ to model number (only available on 24 V units) Option ‘-W’ & external oring diodes For AC fail, DC fail and fan fail add suffix ‘-W’ to model number Add suffix ‘-L’ to model numbers Environmental Operating Temperature • Storage Temperature Relative Humidity Shock Vibration • • • • -10 °C to +70 °C (fan cooled) Derate linearly above +50 °C to 60% load at +70 °C. For convection cooled rating - See Derating Curves -20 °C to +75 °C 20-90% RH non-condensing 20 G, 11 ms once each, X, Y & Z axis 2 G, 3 min period, 60 min each along X, Y & Z axis EMC & Safety Emissions • ESD Susceptibility Radiated Susceptibility EFT/Burst Surge • • Safety Approvals • • • EN55022 level B conducted (level A with option E not available with option G) EN55022 level B radiated EN61000-4-2 Level 2 contact Level 3 air EN61000-4-3 Level 3 EN61000-4-4 Level 4 EN61000-4-5 Level 3 line to line Level 4 line to ground UL60950, C-UL (CSA60950), EN60950, EN50178 • • www.xpplc.com [email protected] OUTPUT VOLTAGE & CURRENT RATINGS 24.0 30.0 36.0 48.0 24.0 30.0 36.0 48.0 24.0 30.0 36.0 48.0 Output Voltage V (21.6-27.0 V (27.0-33.0 V (33.0-41.0 V (41.0-52.8 V (21.6-27.0 V (27.0-33.0 V (33.0-41.0 V (41.0-52.8 V (21.6-27.0 V (27.0-33.0 V (33.0-41.0 V (41.0-52.8 V) V) V) V) V) V) V) V) V) V) V) V) Output Current (85-130 VAC IN) Max Fan(1) Peak2) 14.0 A 21.0 A 25.0 A 11.0 A 16.5 A 20.0 A 9.0 A 14.0 A 16.5 A 6.5 A 10.5 A 12.5 A 17.0 A 25.0 A 42.0 A 13.5 A 20.0 A 33.5 A 11.0 A 16.5 A 28.0 A 8.0 A 12.5 A 21.0 A 21.0 A 33.0 A 63.0 A 16.5 A 26.0 A 50.0 A 14.0 A 22.0 A 42.0 A 10.5 A 16.5 A 31.5 A CPK Output Current (180-264 VAC IN) Max Fan(1) Peak(2) 15.0 A 25.0 A 31.0 A 12.0 A 20.0 A 24.5 A 10.0 A 16.5 A 20.5 A 7.0 A 12.5 A 15.5 A 19.0 A 31.5 A 63.0 A 15.0 A 24.5 A 50.0 A 12.5 A 20.5 A 42.0 A 9.0 A 15.5 A 31.5 A 25.0 A 42.0 A 83.0 A 20.0 A 33.5 A 66.0 A 16.5 A 28.0 A 55.0 A 11.5 A 21.0 A 41.5 A Efficiency (3) 86% 87% 87% 89% 88% 88% 89% 89% 88% 88% 89% 89% Model Number CPK600PS24 CPK600PS30 CPK600PS36 CPK600PS48 CPK750PS24 CPK750PS30 CPK750PS36 CPK750PS48 CPK1KPS24 CPK1KPS30 CPK1KPS36 CPK1KPS48 Notes • 1. Add suffix ‘-F’ to model number to receive unit with fan fitted (24 V units only) alternatively 60 CFM system airflow must be provided. 2. Peak rating is valid for each model number and is not dependent on whether the max rating is convection or fan cooled. 3. Efficiency is specified at 230 VAC and 100% load. Mechanical Details 600 Watts NOTE: ‘-F’ option (24 V models only) increases the overall height from 65 to 96 mm. Weight 1.5 kg For pin out tables see 1000 W mechanical details. Mechanical Details 750 Watts NOTE: ‘-F’ option (24 V models only) increases the overall height from 70 to 101 mm. Weight 1.9 kg For pin out tables see 1000 W mechanical details. www.xpplc.com [email protected] Mechanical Details 1000 Watts NOTE: ‘-F’ option (24 V models only) increases the overall height from 75 to 106 mm. Weight 2.5 kg PIN CONNECTIONS FUNCTION Voltage Balance Current Balance Output Terminal (+) Output Terminal (+) Output Terminal (-) Output Terminal (-) Frame Ground AC (N) AC(L) SYMBOL VB CB +V +V -V -V FG N L SCREW M3 M4 PIN 1 2 3-8 9 10 11-12 13 14 OPTIONAL CN3 PIN CONNECTIONS FUNCTION SYMBOL ROF + (-R) RC+ ROF - (-R) RCN/C NC LV Alarm (-W) LV+ LV Alarm Ground (-W) LVN/C NC PF Alarm + (-W) PF+ PF Alarm Ground (-W) PF- Connector Mating Connector CN3 S148B-PHDSS PHDR-14VS Terminal Mfr Chain: SPHD-002T-P.0.5 Loose: BPHD-001T-P0.5 J.S.T BPHD-002T-P0.5 For mating loom kit for optional CN3 order part number “CPK CN3 LOOM” Average 21 A max per pin for TB1 Forced Air Cooling (60 CFM) The temperature points A and B shown are marked on the psu chassis. • Point A must be ≤ 60°C and point B must be ≤65°C at Ta = 50°C. • Point A must be ≤ 80°C and point B must be ≤ 80°C at Ta = 70°C. The confirmation of the temperatures of point A and B is not necessary if option fan “-F” is used. Load factor is dependent on input voltage and is an average power figure. (See part number table). Convection Cooled - Derating Curves Convection Cooled CPK 750 Installation Method Note: 1. Output ripple & noise may be outside specification. 2. Load factor dependent on input voltage (see part number table) and is an average power figure. CPK 600 www.xpplc.com CPK 1000 [email protected] Peak Loading 3 conditions must be satisfied: 1. t1 ≤ 10 (second) (Ppxt1) +(Poxt2) 2. Pave = ≤ rated power t1+t2 t1 3. Duty = ≤0.35 (refer to graphs) t1+t2 CPK 600 CPK1000 CPK 750 1. CPK115V convection 2. CPK115V forced air 3. CPK230V convection 4. CPK230V forced air Remote ON/OFF Example of using Remote ON/OFF Option ‘-R’ Voltage Applied Between RC (+) and RC (-) SW ON (4.5 - 12.5 V open circuit) SW OFF (0-0.5 V short circuit) Output ON OFF If external power source is in the range of 4.5-12.5 V, current limit resistor R is not required. If external power source exceeds 12.5 V, current limit resistor R must be connected. To calculate the current limit resistance use following equation: R (Ω) = Vcc - (1.1+Ri x 0.005) 0.005 Where; Vcc = External Power Source Ri = The internal resistance (780Ω) Remote ON/OFF circuit (RC (+), RC (-) ) is isolated from input, output and FG. Alarms Option “-W” • -W is available for detecting low input alarm (PF), detecting low output voltage (LV) and operating N+1 redundancy. • Alarm specifications are shown in Table. • Each alarm (PF, LV) is isolated from input, output and FG. PF Alarm If line voltage falls below 85 VAC or fan stops Output of alarm Open collector method Good: Low (0-08. V, 1 mA max) Fail: 50 V max If the output voltage falls out of specified LV Internal circuit of PF Notice: 1. When the output is over current (intermittent current), the alarm is unsettled status. 2. When parallel operating without connecting diode, LV alarm is not operating. Open collector method Good: Low (0-08. V, 1 mA max) Fail: 50 V max Internal circuit of LV www.xpplc.com [email protected] Rev 3.0