DC/DC Converters 28 Volt Input mtw Series 30 Watt NOT RECOMMENDED FOR NEW DESIGNS Features • • • • • • • • • –55°C to +85°C operation models VDC Output 18 to 40 VDC input (19 to 40 VDC MTW2805S) single 5 12 15 50 V for 50 ms transient protection Fully isolated Fixed frequency Remote sense on MTW2805S model Inhibit function Indefinite short circuit protection Up to 86% efficiency ±12 ±15 Size (max.): 2.720 x 1.350 x 0.505 inches (69.09 x 34.29 x 12.83 mm) See case J5 for dimensions. Weight: 60 grams max. Screening: Standard or ES. See screening table for more information. description The MTW Series™ of DC/DC converters offer the high efficiency and wide input voltage range of switching regulators with the isolation, excellent output regulation, and low output noise typical of linear regulators without requiring the use of external components. MTW converters are built using thick-film hybrid technology and are sealed in metal packages for military, aerospace and other high-reliability applications. Unscreened models are sealed with solder and are guaranteed to pass a gross leak test (maximum leak rate of 1 x 10-3 atm.-cc/sec). Environmentally screened models (/ES) are hermetically sealed with solder and will pass a fine leak and gross leak test as described in Section C2. MTW converters use a constant frequency pulse-width modulated switching regulator design operating in the forward mode with a clock switching frequency of 240 to 300 kHz. Isolation is achieved through the use of a transformer in the forward power circuit and an optocoupler in the feedback control loop. The full load output power of 30 watts is available over the entire 18 to 40 VDC (19 to 40 VDC for MTW2805S) input range. On dual output models, up to 90% of full power is available from either output up to a combined total of 30 watts. Input transients of 50 V to up to 50 ms. duration will not impair normal operation. Efficiency is high over the entire input voltage range and from approximately 25% of full load to full load (see typical efficiency curves). MTW converters are provided with indefinite short circuit protection through the use of current limiting techniques. When the output current reaches approximately 125% of the full rated load, the output voltage begins to reduce to protect the converter. The converter can sustain a true short circuit condition indefinitely. With temperatures measured at the baseplate, the MTW Series is rated for full power operation from –55°C to +85°C with the power derated linearly to 0 at 115°C. The MTW’s flanged case facilitates Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 • Redmond WA 98073-9705 425.882.3100 • [email protected] www.interpoint.com dual removal of heat and provides for mechanically secure mounting. In applications requiring full power operation, an efficient heat sink attached to the baseplate is required. An inhibit is provided to allow power shut-down and start-up from a logic input. An open circuit on the inhibit pin allows normal operation, while a connection between the inhibit pin and input common disables the internal oscillator and shuts down the output. In the inhibit mode, approximately 1 mA must be sunk from pin the inhibit pin. An open collector, active low, is required to activate the inhibit function. All MTW converters are characterized by close output regulation over the entire operating range with no minimum power requirement. On 12 and 15 VDC output models, typical line regulation is 10 to 20 mv. The MTW2805S model uses external remote sense pins which monitor the voltage at the load to provide typical regulation in the 5 to 7 mV range. The voltage sensing circuitry operates in a true four terminal voltage mode, eliminating the adverse effects of line resistance voltage drops. The remote sense pins may be left unconnected, but see cautions in on the following pages. For normal operation, remote sense pins should be connected to their respective output pins. The MTW Series offers low noise on both the input and output line. in the single output converters, two-section L-C filters at both the input and output limit output ripple voltage and minimize reflected ripple on the input line. A small value (1000 pF, 500 V) ceramic capacitor connected between the case and input common pin of the single volt output models will reduce EMI on the input lines to levels near those required by MIL-STD-461C’s CE03 standard. In the dual output converters, single-section L-C filters are used at the input and outputs. If compliance with MIL-STD-461 is necessary, use of Interpoint’s FMA416 EMI filter or FM-704A transient suppressor is recommended. Page 1 of 6 MTW Rev C 20100212 DC/DC Converters absolute maximum ratings MTW series 30 Watt typical characteristics Input Voltage • 18 to 40 VDC (19 to 40 VDC MTW2805S) Output Power • 30 watts Lead Soldering Temperature (10 sec per lead) • 300°C Storage Temperature Range (Case) • –55°C to +125°C Output Voltage Temperature Coefficient • 100 ppm/°C, typical Input to Output Capacitance • 80 pF typical single output models • 70 pF typical MTW2812D • 60 pF typical MTW2815D Current Limit • 125% of full load typical Isolation • 100 megohm minimum at 500 V Conversion Frequency • 240 to 300 kHz Inhibit Pin Voltage (unit enabled) • 11 to 15 V single output models • 8 to 12 V MTW2812D • 10 to 14 V MTW2815D recommended operating conditions Input Voltage Range • 18 to 40 VDC continuous (19 to 40 MTW2805S) • 50 V for 50 msec transient Case Operating Temperature (Tc) • –55°C to +85°C full power • –55°C to +115°C absolute Derating Output Power/Current • Linearly from 100% at 85°C to 0% at 115° C inhibit Inhibit TTL Open Collector • Logic low (output disabled) Inhibit pin current 1 mA typical • Referenced to input common • Logic high (output enabled) Open collector CAUTION Permanent damage to the MTW2805S will result if pin 6 is shorted to ground. Damage may also result if pin 4 or pin 5 is disconnected from the load during operation with the remote sense leads connected to the load. If remote sense pins are not connected to the load, the output voltage of the MTW2805S will rise to approximately 6.2 VDC measured across pins 4 and 5. Electrical Characteristics: 25°C Tc, 28 VDC Vin, 100% load, unless otherwise specified. single output models PARAMETER CONDITIONS MIN mtw2805s mtw2812S mtw2815s TYP MAX MIN TYP MAX MIN TYP MAX 11.88 12.0 12.12 14.85 15.0 15.15 — — output voltage 4.95 5.0 5.05 output current — — 6.0 A — 30.0 — — 30 50 — 30 65 — 30 65 mV p-p min to max vin input ripple — 7 20 — 10 25 — 10 25 mV — 5 20 — 10 20 — 10 20 mV no load to full 19 28 40 18 28 40 18 28 40 transient 50 ms — — 50 — — 50 — — 50 15 20 — 20 35 — 20 35 1370 — 1400 — — 15 — — 22 — — 22 VDC no load — full load — inhibited — bw ≤ 2 MHz — 5 10 — 10 20 — 10 20 mA p-p 80 82 — 82 84 — 84 86 — % — 15 — — 30 — — — 300 — — 400 delay2 overshoot — Notes 1. For MTW2805S, with the remote sense pins connected to the load and no resistance between the output pins and load. www.interpoint.com W no load to full efficiency start-up 30.0 VDC bw ≤ 2 MHz input current — 2.0 tc = -55°C to +85°C input voltage tc = -55°C to +85°C — — output ripple load regulation1 30.0 — — output power line regulation1 — 2.5 UNITS — — — — 1400 mA 40 — ms 400 — mV 2. A low output impedance power source is required on the input to realize this start-up time. If less than full surge current is available, start-up time will be longer Page 2 of 6 MTW Rev C 20100212 DC/DC Converters MTW series 30 Watt Electrical Characteristics: 25°C Tc, 28 VDC Vin, 100% load, unless otherwise specified. dual output models PARAMETER output voltage mtw2812d CONDITIONS + vout - vout TYP MAX 11.88 12.0 11.88 12.0 — 12.12 14.85 15.0 15.15 85 mV p-p — 10 25 — 10 25 mV — 20 50 — 20 50 mV + vout — 2.5 3.5 — 2.2 3.2 — 2.5 3.5 — 2.2 3.2 vin = 18 to 40 - vout — — VDC 50 no load to full — 2.0 A 30.0 W continuous 18 28 40 18 28 40 transient 50 ms — — 50 — — 50 no load — full load — inhibited — bw ≤ 2 MHz efficiency start-up 15.15 — load regulation input ripple 15.0 85 line regulation input current 14.85 50 — input voltage tc = -55°C to +85°C 12.12 UNITS — bw ≤ 2 MHz cross regulation2 MAX — — output ripple TYP 2.5 tc = -55°C to +85°C — MIN 30.0 output current output power1 mtw2815d MIN delay3 overshoot Notes 1. Up to 90% of full power is available from either output providing the total power does not exceed 30 watts. 2. The effect on the output voltage of either output (held at 3 watts) when the other output is varied from 3 to 27 watts. 35 — 50 — 45 % VDC 60 — mA 1350 — 1400 — 24 — — 24 — 15 50 — 15 50 mA p-p 81 84 — 82 85 — % — 30 — — 30 — ms — 500 — — 500 — mV 3. A low output impedance power source is required on the input to realize this start-up time. If less than full surge current is available, start-up time will be longer pin out Pin 1 2 3 4 5 6 7 8 9 10 MTW2805SSingle OutputDual Output Positive Input Positive Input Positive Input Inhibit Inhibit No connection Sense Return No connection Positive Output Output Common Output Common Output Common Positive Output Positive Output Negative Output Positive Sense No connection No connection Case Ground Case Ground Case Ground No connection No connection Inhibit No connection No connection Input Common Input Common Input Common Input Common Squared corner and dot on top of cover indicate pin one. 1 2 3 4 BOTTOM VIEW MTW See case J5 for dimensions. 10 9 8 7 Figure 1: Pin Out www.interpoint.com Page 3 of 6 MTW Rev C 20100212 5 6 DC/DC Converters MTW series 30 Watt Typical Performance Curves: 25°C Tc 86 18 V 86 84 84 82 82 19 V Efficiency (%) 80 78 76 40 V 28 V 80 78 40 V 76 74 72 70 70 70 68 68 15 20 25 30 68 5 10 20 15 25 40 V 78 72 10 28 V 76 74 5 18 V 80 72 74 30 5 10 15 20 25 30 Output Power (Watts) Output Power (Watts) Output Power (Watts) MTW2805S Efficiency Figure 2 MTW2812S Efficiency Figure 3 MTW2812D Efficiency Figure 4 88 18 18 18 V 86 84 Input Voltage (Volts) 28 V 82 80 78 76 74 40 V 72 17 MTW2812S 16 MTW2815S 15 Inupt Voltage (Volts) Efficiency (%) 28 V 82 Efficiency (%) 88 86 84 Efficiency (%) 88 88 17 MTW2815D 16 MTW2812D 15 70 68 5 10 15 20 25 30 Output Power (Watts) MTW2815D Efficiency Figure 5 14 5 10 15 20 25 30 Output Power (Watts) MTW2812S and MTW2815S Low Line Dropout Figure 6 model numbering key Base Model Voltage In MTW 28 12 D / ES Output Voltage Number of Outputs (S = single, D = dual) Screening (Standard screening has no designator in this position.) www.interpoint.com Page 4 of 6 MTW Rev C 20100212 14 5 10 15 20 25 Output Power (Watts) 30 MTW2812D and MTW2815D Low Line Dropout Figure 7 DC/DC Converters MTW series 30 Watt BOTTOM VIEW CASE J5 Solder Seal Squared corner and dot on top of case indicate pin one. 1.350 max. (34.29) 1 2 3 4 5 10 9 8 7 6 0.170 (4.32) 0.570 (14.48) 0.970 (24.64) 1.370 (34.80) 1.770 (44.96) 1.173 (29.79 0.040 dia. (1.02) 0.162 dia. (4.11) 0.673 (17.09) Solder Tip-off 0.173 (4.39) 2.720 max (69.09) Flange thickness: 0.073 (1.85) max. Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin. Case J5, Rev E, 20100211 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2010 Interpoint Corp. All rights reserved. Figure 8: Case J5 www.interpoint.com Page 5 of 6 MTW Rev C 20100212 2.150 (54.61) 0.000 0.210 (5.33) 0.25 (6.4) 0.000 0.505 max (12.83) 0.000 DC/DC Converters MTW series 30 Watt STANDARD AND /ES (NON-QML) PRODUCTS ENVIRONMENTAL SCREENING 1 standard non-Qml2 /es non-Qml2 Pre-cap Inspection Method 2017, 2032 yes yes Temperature Cycle (10 times) Method 1010, Cond. B, -55°C to +125°C, ambient no yes Constant Acceleration Method 2001, 500 g no yes Burn-in Method 1015 3 96 hours no yes Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 and 4: +25°C case yes yes Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) no no yes yes yes no Final visual inspection Method 2009 yes yes test perFormed Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. refers to products that do not offer QML screening. Notes: Standard and /ES, non-QML products, do not meet all of the requirements of MIL-PRF-38534. 1.2.Refers to products that do not offer QML screening. 3. Burn-in designed to bring the case temperature to the maximum case temperature of the product. Refer to the specific product information 2. Standard and /ES, products, do not meet all of the requirements of MIL-PRF-38534. for the maximum casenon-QML temperature. 3. Burn-in designed to bring the case temperature to the maximum case temperature of 85°C. MTW Series DC/DC Converters, MTW Rev C 20100212. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. MTW Series is a trademark of Interpoint. Copyright © 1999 - 2010 Interpoint Corporation. All rights reserved. www.interpoint.com Page 6 of 6