NKK MLW3022-E Snap-in miniature rocker Datasheet

Snap-in Miniature Rockers
Series MLW
Distinctive Characteristics
Industry’s first miniature snap-in, lighted rocker switch.
Actuators in various styles operate with firm, well-defined
movements.
Interlocking actuator prevents switch failure due to
jamming or window locking.
Two bezel sizes adapt to varied panel cutouts.
Unique stainless steel retaining clips securely hold
switches over a range of panel thicknesses, even
when exposed to vibration.
Space conserving front panel mounting with
minimum behind panel dimension of .902”
(22.9mm).
Durable stainless steel housing prevents corrosion.
Isolated lamp circuit for incandescent, LED, and neon lamps.
Front panel relamping.
Built-in protective cover shields contacts from dust.
Epoxy sealed solder lug terminals lock out flux, dust, and other
contaminants.
Extended lamp terminal for ease of wiring.
Matching indicators available and shown at end of section M.
Actual Size
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Snap-in Miniature Rockers
Series MLW
General Specifications
Electrical Capacity
Power Level:
Other Ratings
Contact Resistance:
Insulation Resistance:
Dielectric Strength:
Mechanical Life:
Electrical Life:
Nominal Operating Force:
Angle of Throw:
Materials & Finishes
Housing:
Movable Contacts:
Stationary Contacts:
Base:
Common Terminal:
End Terminals:
Lamp Terminals:
Environmental Data
Operating Temperature Range:
Humidity:
Vibration:
Shock:
Installation
Cap Installation Force:
Soldering Time & Temperature:
Standards & Certifications
UL Recognized:
C-UL Recognized:
R
R
5A @ 125V AC, 3A @ 250V AC, & 3A @ 30V DC;
10 milliohms maximum
200 megohms minimum @ 500V DC
1,000V AC minimum between contacts for 1 minute minimum;
1,500V AC minimum between contacts & case for 1 minute minimum
30,000 operations minimum
10,000 operations minimum
9.94N for rockers & 4.41N for paddles
24° for On-None-(On); 28° for all other circuits
Stainless steel
Silver alloy
Silver
Phenolic resin
Copper with silver plating
Copper with silver plating
Phosphor bronze with nickel plating
–10°C through +50°C (+14°F through +122°F)
90 ~ 95% humidity for 96 hours @ 40°C (104°F)
10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range
& returning in 1 minute; 3 right angled directions for 2 hours
50G (490m/s2) acceleration (tested in 3 right angled directions, with 3 shocks in each direction)
9.80N (2.2 lbf) for rockers;
19.61N (4.4 lbf) for paddle
Manual Soldering: See Profile A in Supplement section.
All models recognized at 5A @ 125V AC & 3A @ 250V AC;
UL File No. WOYR2.E44145
Add “/U” to end of part number to order UL mark on switch
All models recognized at 5A @ 125V AC & 3A @ 250V AC;
C-UL File No. WOYR8.E44145
Add “/C-UL” to end of part number to order C-UL mark on switch
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Snap-in Miniature Rockers
Series MLW
TYPICAL SWITCH ORDERING EXAMPLE
2
M LW 3 0
POLES
1
SPDT
2
SP3T
DPDT
CIRCUITS
5
12
1A
DC
LAMPS
CAP TYPES & COLORS
BEZELS/COLORS
Incandescent & Neon Lamps
Rocker
Standard
00
No Lamp
RA
Black
1A
Black
06
6-volt
RB
White
1B
White
12
12-volt
RC
Red
1C
Red
18
18-volt
RD
Orange
1D
Orange
2
ON
NONE
ON
24
24-volt
RE
Yellow
1E
Yellow
3
ON
OFF
ON
28
28-volt
RF
Green
1F
Green
5
ON
NONE
(ON)
1G
Blue
OFF
(ON)
110-volt (not suitable
with green & blue)
Blue
(ON)
N
RG
8
Paddle
1H
Gray
9
ON
OFF
(ON)
0
ON
ON
ON
( ) = Momentary
PA
Black
Large
PB
White
2A
Black
PC
Red
2B
White
PD
Orange
2C
Red
PE
Yellow
2D
Orange
PF
Green
2E
Yellow
PG
Blue
2F
Green
2G
Blue
2H
Gray
Double Element LED Colors
Design Rocker
C
Red
DB
White
E
Yellow
DC
Red
F
Green
DD
Orange
DF
Green
DG
Blue
LED Rocker
DESCRIPTION FOR TYPICAL ORDERING EXAMPLE
MLW3025-12-DC-1A
LB
White
LC
Red
LE
Yellow
LF
Green
Sculptured Rocker
Design Cap
(Black Rocker Base
with Red Filter)
DPDT
ON-NONE-(ON)
Circuit
12-volt
Incandescent Lamp
Black .787”
(20.0mm)
Wide Bezel
SB
White
SC
Red
SE
Yellow
SF
Green
IMPORTANT:
Switches are supplied
without UL & CSA markings unless specified.
Specific models &
ratings noted on
General Specifications page.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Series MLW
Snap-in Miniature Rockers
POLES & CIRCUITS
Rocker Position
Connected Terminals
( ) = Momentary
Up
Center
Down
Pole
Model
SP
MLW3012
MLW3013
MLW3015
MLW3018
MLW3019
ON
ON
ON
(ON)
ON
NONE
OFF
NONE
OFF
OFF
ON
ON
(ON)
(ON)
(ON)
MLW3022
MLW3023
MLW3025
MLW3028
MLW3029
ON
ON
ON
(ON)
ON
NONE
OFF
NONE
OFF
OFF
ON
ON
(ON)
(ON)
(ON)
DP
Up
Center
Throw & Power/Lamp Schematics
Down
Notes: Terminal numbers are not actually on
switch. Lamp circuit is isolated and
requires an external power source.
SPDT
2-1
OPEN
2 (COM)
2-3
L (+)
(-) L
L (+)
(-) L
1
3
DPDT
2-1 5-4
OPEN
2 (COM)
2-3 5-6
3
1
5
6
4
For 3 Throw (3-On)
Pole
Model
Up
SP MLW3020 ON
Center Down
ON
Connected Terminals & Schematics
External
Connection
2 (in)
5
External
Connection
2 (in)
5
ON
External Connection
The SP3T model utilizes
a double pole base.
External
Connection
2 (in)
5
(out)
1 (out)
With External Connection
Without External Connection
3 4 (out) 6 (out) 1 (out)
3 4 (out) 6 (out) 1 (out)
3 4 (out) 6 (out)
2-1
2-4
2-6
2-1 5-4
2-3 5-4
2-3 5-6
External
connection
must be made
during field
installation.
External
Conn
6
3
5
2
4
1
(out)
Common
(in)
(out)
TERMINALS
Switch Terminals.
Center terminal is
.020” (0.5mm) longer
Lamp Terminals
(4.0)
.157
(2.0)
.079
(5.9)
.232
(2.0)
.079
(1.1)
.043
Thk = (0.8)
.031
(1.2) Dia
.047
(3.0)
.118
Thk = (0.8)
.031
LAMP CODES & SPECIFICATIONS
Electrical specifications are determined at a basic temperature of 25°C. Lamp circuit is independent of switch operation.
For dimension drawings of lamps see Accessories & Hardware section.
For neon, if the source voltage is greater than rated voltage, a ballast resistor is required.
The ballast resistor calculation and more lamp detail are shown in the Supplement.
Incandescent & Neon Lamps for Solid & Design Caps
AT602
AT602N
Incandescent
Neon
L(+)
L(-)
06
12
18
24
28
N
Voltage
V
6V AC
12V AC
18V AC
24V AC
28V AC
110V AC
Current
I
80mA
50mA
35mA
25mA
22mA
1.5mA
.159
.215
.398
.215
.247
NA
MSCP
Endurance
Hours
2,000 Average
15,000 Average
Ambient Temperature Range
–10°C ~ +50°C
–10°C ~ +50°C
Recommended Resistor for Neon: 33K ohms for 110V AC; 100K ohms for 220V AC
T-11⁄2 Pilot Slide Base
00
No Lamp Code 00 indicates that no lamp is used.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Snap-in Miniature Rockers
Series MLW
LED COLOR CODES & SPECIFICATIONS
Double Element LED
Resistor value calculation is shown
in the Supplement.
AT622 LED
L(+)
L(-)
C
Color
Red
Yellow
F
Green
Forward Peak Current
I FM
30mA
Continuous Forward Current
IF
20mA
20mA
20mA
Forward Voltage
VF
1.85V
4.2V
4.3V
Reverse Peak Voltage
VRM
5V
8V
8V
Current Reduction Rate Above 25°C
∆I F
0.40mA/°C
0.32mA/°C
0.42mA/°C
Ambient Temperature Range
T-13⁄4 Pilot Slide Base
E
30mA
30mA
–10°C ~ +50°C
CAP TYPES & COLORS
For Incandescent or Neon Lamps
RA
AT405 Rocker
RB
RE
RC
RF
RD
RG
AT426 Paddle
PA
(16.0)
.630
(12.6)
.496
(10.5)
.413
(4.0)
.157
PB
PE
PC
PF
PD
PG
DB
(15.6)
.614
DC
(25.0)
.984
DD
DF
Material: Translucent Polycarbonate Standard Finish: Glossy
Black Rocker/Paddle not for use with lamp
LB
For LED
SB
LC
SC
LE
Translucent
Colored Diffuser
and Opaque Black
Rocker Base
LF
(12.6)
.496
(16.0)
.630
A
Black
B
C
White
Red
Translucent Colored Filter
Opaque Black Rocker Base
AT4127
Sculptured
Rocker
(11.5)
.453
SF
Material: Translucent Polycarbonate
Color Codes:
(13.5)
.531
(10.5)
.413
SE
(13.5)
.531
(10.5)
.413
(12.6)
.496
(16.0)
.630
DG
(15.6)
.614
(13.5)
.531
AT4125
LED Rocker
AT438 Design Rocker
D
(15.5)
.610
(16.0)
.630
Standard Finish: Glossy
Orange
E
Yellow
F
G
Green
Blue
OPTIONAL BEZELS
AT9201 Large Bezel .937” (23.8mm) Wide
AT204 Standard Bezel .787” (20.0mm) Wide
1A
1B
(16.4)
.646
1E
1F
1C
1G
1D
1H
(2.2)
.087
(16.0)
.630
(20.0)
.787
(25.5)
1.004
Material: Polycarbonate Standard Finish: Glossy
2A
2E
2B
2F
2C
2G
2D
2H
(16.4)
.646
(2.5)
.098
(23.8)
.937
(16.0)
.630
(26.3)
1.035
Material: Polycarbonate Standard Finish: Glossy
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Series MLW
Snap-in Miniature Rockers
TYPICAL SWITCH DIMENSIONS
(4.0)
(1.5)
NKK Part No.
.059
(0.5)
.020
(0.5)
.020
(14.5)
.571
(22.9)
.902
(4.5)
.177
Actuator in UP position
(5.9)
.232
(1.1) x (2.0) Typ
.043 x .079
(4.5)
.177
(0.8) Typ
.031
(4.7) Typ
.185
(17.0)
.669
(0.4) Typ
.016
(15.6)
.614
(15.5)
.611
(1.1) x (2.0) Typ
.043 x .079
(0.5)
.020
(2.2)
.087
(5.4)
.213
(5.9)
.232
(22.0)
.866
Actuator in UP position
.157
(4.5)
.177
(15.5)
.611
(5.4)
.213
(2.5)
.098
(0.5)
.020
(22.0)
.866
(5.9)
.232
Actuator in UP position
(0.5)
.020
(22.0)
.866
Actuator in UP position
L (-)
6
(1.1) x (2.0) Typ
.043 x .079
(5.9)
.232
(1.2) Dia Typ
.047
MLW3022-12PC
Standard Bezel
Single & Double Pole
3
5
2
4
1
(25.5)
1.004
L (+)
(10.2)
.402
(20.0)
.787
(2.0) Typ
.079
(3.0) Typ
.118
L (-)
6
MLW3022-12RC-1A
Large Bezel
Single & Double Pole
3
5
2
4
1
(26.3)
1.035
L (+)
(10.2)
.402
(1.2) Dia Typ
.047
(0.8) Typ
.031
(4.7) Typ
.185
(17.0)
.669
(0.4) Typ
.016
(6.1)
.240
(2.0) Typ
.079
(16.6)
.654
(23.8)
.937
Terminals 4, 5, & 6 are not on single pole models
(4.5)
.177
(16.0)
.630
(3.0) Typ
.118
(1.1) x (2.0) Typ
.043 x .079
(4.0)
NKK Part No.
.157
This Side
(2.2)
.087
(21.0)
.827
(10.2)
.402
(16.6)
.654
(16.6)
.654
(0.8) Typ
.031
(4.7) Typ
.185
(17.0)
.669
(0.4) Typ
.016
(15.6)
.614
(2.5)
.098
1
Terminals 4, 5, & 6 are not on single pole models
This Side
(4.0)
.157
2
4
L (+)
(1.2) Dia Typ
.047
(4.0)
NKK Part No.
Without Bezel
Single & Double Pole
3
5
Terminals 4, 5, & 6 are not on single pole models
(4.0)
(2.2)
.087
L (-)
6
(1.2) Dia Typ
.047
NKK Part No.
.157
This Side
(4.0)
.157
(2.0) Typ
.079
(3.0) Typ
.118
(0.8) Typ
.031
(4.7) Typ
.185
(17.0)
.669
(0.4) Typ
.016
(15.6)
.614
(4.0)
.157
(16.0)
.630
.157
(4.5)
.177
This Side
(3.0) Typ
.118
6
(2.0) Typ
.079
L (-)
MLW3022-12PC-2A
Sculptured Cap
Single & Double Pole
3
5
2
4
1
(25.5)
1.004
L (+)
(10.2)
.402
(16.6)
.654
(20.0)
.787
Terminals 4, 5, & 6 are not on single pole models
MLW3022-CSC-1A
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
Snap-in Miniature Rockers
Series MLW
PANEL CUTOUTS & THICKNESSES
(18.7)
.736
(18.7)
.736
(16.7)
.657
(19.2) Sq
.755
(16.7)
.657
Without Bezel
.039” ~ .157” (1.0mm ~ 4.0mm)
With Standard Bezel AT204
.039” ~ .118” (1.0mm ~ 3.0mm)
With Large Bezel AT9201
.039” ~ .118” (1.0mm ~ 3.0mm)
INSTALLATION & MAINTENANCE
Lamps and LEDs can be changed without
removing the switch from the panel. The
lamp extractor AT107 assists in removing
lamps and LEDs.
AT107
Lamp Extractor
(3.8) Dia
.150
LED (+) Marking this side
Actuator (+) Marking
(5.0) Dia
.197
Note: When changing LEDs, match
the positive polarity markings on
both lamp base and actuator block.
(20.0)
.787
LEGENDS
General information and basic specifications are presented here for customers who want to do their own legends.
Shaded areas are printable areas.
(1.52) Typ
.060
STA
OP
ST
RT
(9.56)
.376
(14.48)
.570
Recommended Print Method:
(16.0)
.630
Screen Print or Pad Print
Rocker
Epoxy based ink is recommended
(12.6)
.496
(0.76) Typ
.030
(3.15) Typ
.124
(1.52) Typ
.060
(8.16)
.321
(13.08)
.515
(0.76) Typ
.030
(11.2)
.441
(0.76) Typ
.030
(4.67) Typ
.184
(0.76) Typ
.030
(18.48) Typ
.728
(14.6)
.575
Design Rocker
& LED Rocker
(0.76) Typ
.030
(20.0)
.787
Bezel
Additional Methods
An additional method for legends is engraving the lens. Maximum depth for engraving is
.012” (0.3mm) on the cap lens. Enamel paint is recommended to fill the engraved area.
NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com
05-08
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