MP28248 The Future of Analog IC Technology High-Efficiency, Fast-Transient, 3A, 4.2V-20V Input Synchronous Step-down Converter in a QFN12 (2x3mm) Package DESCRIPTION FEATURES The MP28248 is a fully-integrated, highefficiency, synchronous, step-down, switch mode converter. It offers a very compact solution that can achieve a 3A continuous output current over a wide input supply range with excellent load and line regulation. The MP28248 operates at high efficiency over a wide output-current load range. Constant-On-Time control mode provides fast transient response and eases loop stabilization. Full protective features include short-circuit protection, over-current protection, over-voltage protection, under-voltage protection, and thermal shutdown. The MP28248 requires a minimal number of readily-available standard external components. This device is available in a space-saving 2mmx3mm 12-pin QFN package. Wide 4.2V to 20V Operating Input Range 3A Output Current Low RDS(ON) Internal Power MOSFETs Proprietary Switching-Loss Reduction Technique Soft Startup/Shutdown Programmable Switching Frequency SCP, OCP, UVP, OVP, and Thermal Shutdown Output Adjustable from 0.815V to 13V Available in a QFN12 (2mmx3mm) Package APPLICATIONS Networking Systems Distributed Power Systems All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under the Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION 100 90 80 Vin=12V 70 60 50 40 MP28248 Rev 1.0 1/5/2012 0.01 0.1 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 1 10 1 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) ORDERING INFORMATION Part Number Package Top Marking MP28248GD* QFN12 (2x3mm) ACR *For Tape & Reel, add suffix –Z (e.g. MP28248GD–Z). PACKAGE REFERENCE TOP VIEW GND 12 11 GND 10 SW GND 1 SW 2 BST 3 9 IN VCC 4 8 FREQ EN 5 7 FB SW 6 SS QFN12 (2x3mm) ABSOLUTE MAXIMUM RATINGS (1) Supply Voltage VIN ....................................... 22V VSW ..................................... -0.3V to (VIN + 0.3V) VBS ....................................................... VSW + 6V IVIN (RMS) ........................................................ 3.5A All Other Pins ..................................-0.3V to +6V (2) Continuous Power Dissipation (TA = 25°C) QFN12 (2X3mm)........................................ 1.8W Junction Temperature ..............................150°C Lead Temperature ....................................260°C Storage Temperature ............... -65°C to +150°C Recommended Operating Conditions (3) Supply Voltage VIN ........................... 4.2V to 20V Output Voltage VOUT ..................... 0.815V to 13V Maximum Junction Temp. (TJ) ... -40°C to 125°C MP28248 Rev 1.0 1/5/2012 Thermal Resistance (4) θJA θJC QFN12 (2mmx3mm) ............... 70 ...... 15... °C/W Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 2 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) ELECTRICAL CHARACTERISTICS VIN = 12V, TA = 25°C, unless otherwise noted. Parameters Supply current (shutdown) Supply current (quiescent) HS switch-on resistance(5) LS switch-on resistance(5) Switch leakage Current limit One-shot on-time tON Minimum off time tOFF tFB-OCP tFB-SCP IL=ILIM=1 FB=0.6V IL=ILIM=1 FB=0.2V Typ 0 440 120 50 0 5 480 160 100 125 5 10 OCP hold-off time(5) tOC IL=ILIM=1 FB=0.6V 50 Feedback voltage VFB TA=25°C Fold-back off Time(5) Feedback current EN rising threshold EN threshold hysteresis Symbol IIN IQ HSRDS-ON LSRDS-ON SWLKG ILIMIT IFB ENVth-Hi ENVth-Hys EN input current IEN Soft-start charging current Soft stop charging current VIN under-voltage lockout threshold rising VIN under-voltage lockout threshold hysteresis Thermal shutdown Thermal shutdown hysteresis ISS ISS Condition VEN = 0V VEN = 2V, VFB = 0.9V VEN = 0V, VSW = 0V or 12V After Soft-Start time-out R7 = 600kΩ, VOUT = 1.2V R7 = 200kΩ, VOUT = 1.2V R7 = 120kΩ, VOUT = 1.2V Min 4 807 VFB=815mV 1.05 VEN = 2V VEN = 0V VSS = 0V VSS=0.815V Max 490 1 Units μA μA mΩ mΩ μA A ns ns ns ns μs μs μs 815 823 mV 30 1.3 500 1.5 0 14 4.5 50 1.6 nA V mV µA µA µA μA 3.1 V INUVVth INUVHYS 300 mV TSD 150 25 °C °C TSD-HYS Note: 5) Guaranteed by design and characterization MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 3 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) PIN FUNCTIONS QFN12 (2x3mm) Pin # Name Description 1, 11, 12 GND System Ground. Reference ground for the regulated output voltage. Requires special consideration during PCB layout. 2, 10, exposed pad SW 3 BST 4 VCC 5 EN 6 SS 7 FB 8 FREQ 9 IN MP28248 Rev 1.0 1/5/2012 Switch Output. Connect using wide PCB traces. Bootstrap. Requires a capacitor connected between SW and BST pins to form a floating supply across the high-side switch driver. Internal Bias Supply. Decouple with a 1µF ceramic capacitor as close to the pin as possible. EN = 1 to enable the MP28248. For automatic start-up, connect EN pin to VIN with a pull-up resistor. Soft-Start. Connect an external SS capacitor to program the soft-start time for the switch mode regulator. When the EN pin goes high, an internal current source (14µA) charges up the SS capacitor and the SS voltage smoothly ramps up from 0 to VFB. When the EN pin goes low, an internal current source (4.5μA) discharges the SS capacitor and the SS voltage smoothly drops. Feedback. Sets the output voltage when connected to the tap of an external resistor divider that is connected between output and GND. Frequency. Set during CCM operation. Connect a resistor R7 to IN to set the switching frequency. Decouple with a 1nF capacitor. Supply Voltage. The MP28248 operates from a +4.2V to +20V input rail. Requires C1 to decouple the input rail. Use wide PCB traces and multiple vias to make the connection. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 4 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) TYPICAL CHARACTERISTICS VIN=12V, Vout=1.2V, L=2μH, TA=+25°C,unless otherwise noted. Enable Supply Current vs. Input Voltage Disable Supply Current vs. Input Voltage 1 0.8 550 0.6 530 0.4 520 0.2 510 0 500 490 -0.4 480 -0.6 470 -0.8 460 -1 700 540 -0.2 600 500 400 300 200 450 4 8 12 16 20 4 VCC vs. Input Voltage 8 12 16 20 IO=3A 15 20 460 450 5.12 440 430 5.08 4.9 420 5.04 4.8 5 10 15 20 5 Fs vs.Output Current 410 400 0 0.5 1 1.5 2 2.5 3 4 No Load 350 5 4.5 300 4 4 250 200 100 50 Full Load 1 2.5 0.5 1 MP28248 Rev 1.0 1/5/2012 1.5 2 2.5 3 Vin=12V Vin=4.5V 2 3 0 20 3 3.5 150 16 Vin=20V 6 5 400 12 7 5.5 450 8 Current Limit vs. Temperature BST vs. Vin 500 0 10 470 5.16 5 4.7 5 480 5.2 IO=1.5A 0 Fs vs. Input Voltage IO=0A 5.1 100 VCC vs. Io 5.3 5.2 No Load Supply Current vs. Input Voltage 4 8 12 16 20 0 -40 -20 0 20 40 60 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 80 100 5 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) TYPICAL CHARACTERISTICS (continued) VIN=12V, Vout=1.2V, L=2μH, TA=+25°C,unless otherwise noted. 5.5 500 5.15 490 5.25 5.13 VCC (V) 4.75 4.5 4.25 4 480 FREQUENCY(kHz) 5 5.11 5.09 5.07 3.75 3.5 -40 -20 460 450 440 430 420 410 0 20 40 60 5.05 -40 -20 80 100 5.5 4 5.25 BST VOLTAGE(V) 4.25 3.75 3.5 3.25 3 2.75 2.5 -40 -20 470 0 20 40 60 80 100 0 20 40 60 80 100 400 -40 -20 0 20 40 60 80 100 5 4.75 4.5 4.25 4 3.75 0 MP28248 Rev 1.0 1/5/2012 20 40 60 80 100 3.5 -40 -20 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 6 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) TYPICAL PERFORMANCE CHARACTERISTICS VIN = 12V, VOUT = 1.2V, L = 2µH, TA = 25°C, unless otherwise noted. Efficiency vs. Load Current Power Loss vs. Load Current Vo=1.2V Vo=1.2V 100 Vin=12V 80 Vin=20V 70 1200 100 1000 95 POWER LOSS(mW) Vin=5V 90 60 50 800 90 600 85 400 Vin=20V Vin=12V 0.01 0.1 1 OUTPUT CURRENT(A) 10 200 0 0 Line Regulation Vo=1.2V Vo=1.2V 0.6 0.2 Vin=20V 0.5 0 Vin=20V Vin=12V 600 -0.5 -0.6 Vin=5V 200 0 0.5 1 1.5 2 2.5 3 -1 -1.2 -1.5 0 OUTPUT CURRENT(A) 0.5 1 1.5 2 2.5 OUTPUT CURRENT(A) 3 Vo=1.2V 25 Vo=1.2V OUTPUT VOLTAGE(V) No Load 15 Half Load Full Load Vin=20V 5 5 10 15 INPUT VOLTAGE(V) MP28248 Rev 1.0 1/5/2012 0 12 16 20 Vo vs. Io Vo=1.2V 0.5 1 1.5 2 2.5 OUTPUT CURRENT(A) 1.19 Vin=20V 1.185 1.18 1.175 Vin=12V 1.17 Vin=5V 1.165 Vin=12V 0 8 1.195 20 10 4 INPUT VOLTAGE(V) Case Temperature Rise vs. Output Current Vo vs. Vin Full Load -0.8 -1 Vin=8V Half Load -0.4 Vin=12V 400 1.186 1.184 1.182 1.18 1.178 1.176 1.174 1.172 1.17 1.168 1.166 1.164 No Load 0 -0.2 800 10 0.4 1 1000 0.1 1 OUTPUT CURRENT(A) Load Regulation 1200 0 70 0.01 3 OUTPUT VOLTAGE(V) POWER LOSS(mW) 0.5 1 1.5 2 2.5 OUTPUT CURRENT(A) 1.5 1400 Vin=20V 75 Power Loss vs. Load Current 1600 Vin=12V Vin=8V 80 Vin=5V 40 Efficiency vs. Load Current 3 1.16 0 0.5 1 1.5 2 2.5 OUTPUT CURRENT(A) www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 3 7 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 1.2V, L = 2µH, TA = 25°C, unless otherwise noted. Shut Down Through Vin Start Up Through EN Start Up Through EN Io=3A Io=0A Io=3A MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 8 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 1.2V, L = 2µH, TA = 25°C, unless otherwise noted. MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 9 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) BLOCK DIAGRAM IN VCC EN 5V LDO REFERENCE Over-Current Timer + - ILIM 1MEG SS Refresh Timer xS Q 0.4V 1.0V 0.8V RSEN OC OFF Timer HS Ilimit Comparator + Current Sense Amplifer FREQ xR HS Driver PWM FB START HS-FET LOGIC SW SOFT START/STOP + + - BST BSTREG VCC ON Timer LS Driver Loop Comparator LS-FET Current Modulator + - UV UV Detect Comparator + - GND AGND OV OV Detect Comparator Figure 1: Functional Block Diagram MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 10 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) to zero, and the switching frequency (fSW) is fairly constant. Figure 2 shows the timing diagram during this operation. OPERATION PWM Operation The MP28248 is a fully-integrated, synchronous, rectified, step-down switch converter. The device uses constant-on-time (COT) control to provide fast transient response and easy loop stabilization. At the beginning of each cycle, the high-side MOSFET (HS-FET) turns ON whenever the feedback voltage (VFB) is lower than the reference voltage (VREF)—a low VFB indicates insufficient output voltage. The input voltage and the frequency-set resistor determine the ON period as follows: t ON 9.3 R7 (k ) 40(ns) VIN (V) 0.4 (1) Light-Load Operation During light-load operation—when the output current is low—the MP28248 reduces the switching frequency to maintain high efficiency, and the inductor current drops near zero. When the inductor current reaches zero, the LS-FET driver goes into tri-state (high Z). The current modulator controls the LS-FET and limits the inductor current to around -1mA as shown in Figure 3. Hence, the output capacitors discharge slowly to GND through LS-FET, R1, and R2. This operation greatly improves device efficiency when the output current is low. After the ON period elapses, the HS-FET enters the OFF state. By cycling HS-FET between the ON and OFF states, the converter regulates the output voltage. The integrated low-side MOSFET (LS-FET) turns on when the HS-FET is in its OFF state to minimize the conduction loss. Shoot-through occurs when both the HS-FET and the LS-FET are turned on at the same time, causing a dead short between input and GND. Shoot-through dramatically reduces efficiency, and the MP28248 avoids this by internally generating a dead-time (DT) between when HSFET turns off and LS-FET turns on, and when LS-FET turns off and HS-FET turns on. Heavy-Load Operation Figure 3: Light-Load Operation Light-load operation is also called skip mode because the HS-FET does not turn on as frequently as during heavy-load conditions. The frequency at which the HS-FET turns on is a function of the output current—as the output current increases, the time period that the current modulator regulates becomes shorter, and the HS-FET turns on more frequently. The switching frequency increases in turn. The output current reaches the critical level when the current modulator time is zero, and can be determined using the following equation: IOUT = (VIN -VOUT ) VOUT 2 L fSW VIN (2) The device reverts to PWM mode once the output current exceeds the critical level. After that, the switching frequency stays fairly constant over the output current range. Figure 2: Heavy-Load Operation During heavy-load operation—when the output current is high—the MP28248 enters continuousconduction mode (CCM) where the HS-FET and LS-FET repeat the on/off operation described for PWM operation, the inductor current never goes MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 11 MP28248 – 3A, 3.3V-20V INPUT, FAST TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN 2X3MM QFN noise immunity proportional to the steepness of VFB’s downward slope. However, VFB ripple does not directly affect noise immunity. BST V S L O PE1 VNOISE N1 LSG VFB C3 VREF VCC C5 SW HS D river L J itter Figure 5: Jitter in PWM Mode COUT VNOISE VS LOPE 2 Figure 4: Floating Driver and Bootstrap Charging The floating power MOSFET driver is powered by an external bootstrap capacitor. This floating driver has its own UVLO protection with a rising threshold of 2.2V and a hysteresis of 150mV. The bootstrap capacitor is charged from VCC through N1 (Figure 4). N1 turns on when the LSFET turns on and turns off when the LS-FET turns off. Switching Frequency MP28248 uses constant-on-time control because there is no dedicated oscillator in the IC. The input voltage is feed-forwarded to the on-time one-shot timer through the resistor R7. The duty ratio is kept as VOUT/VIN, and the switching frequency is fairly constant over the input voltage range. The switching frequency can be determined with the following equation: fSW (kHz)= V FB V REF HS D river Jitter Figure 6: Jitter in Skip Mode Ramp with Large ESR Capacitor For POSCAP or other types of capacitors with large ESR as the output capacitors, the ESR ripple dominates the output ripple, and the slope on the FB is related to the ESR. Figure 7 shows an equivalent circuit in PWM mode with the HSFET off and without an external ramp circuit. Go to the application information section for design recommendations for large ESR capacitors. 106 (3) 9.3 R 7 (kΩ) VIN (V) +t DELAY (ns) VIN (V)-0.4 VOUT (V) Where tDELAY is the comparator delay, and equals approximately 40ns. MP28248 is optimized to operate at high switching frequency with high efficiency. High switching frequency makes it possible to use small-sized LC filter components to save system PCB space. Figure 7: Simplified Circuit in PWM Mode without External Ramp Compensation To realize a stable output without an external ramp, select an ESR value using the following equation: Jitter and FB Ramp Slope Jitter occurs in both the noise in the VFB the HS-FET driver, Figure 6. Jitter can MP28248 Rev. 1.0 1/5/2012 PWM and skip modes when ripple propagates a delay to as shown in Figure 5 and affect system stability, with RESR t SW t ON 0.7 2 COUT (4) Where tSW is the switching period. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 12 MP28248 – 3A, 3.3V-20V INPUT, FAST TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN 2X3MM QFN Ramp with small ESR Capacitor When using ceramic output capacitors, the ESR is insufficient to stabilize the system and requires external ramp compensation. The application section discusses this in further depth. used or not. Figure 9 shows the simplified circuit of the skip mode when both the HS-FET and LSFET are off. Figure 9: Simplified Circuit in Skip Mode The downward slope of the VFB ripple in skip mode can be determined as follow: . Figure 8: Simplified Circuit in PWM Mode with External Ramp Compensation Figure 8 shows a simplified external ramp compensation circuit (R4 and C4) for PWM mode, with the HS-FET off. Chose R1, R2, and C4 of the external ramp to meet the following condition: 1 R R2 < 1 +R 9 2π fSW C4 5 R1 +R 2 1 (5) Where: IR4 IC4 IFB IC4 (6) And VRAMP on VFB can then be estimated as: V VOUT R1 // R2 IN t ON R 4 C4 R1 // R2 R9 VRAMP (7) The downward slope of the VFB ripple then follows: VSLOPE1 VOUT VRAMP t off R 4 C4 (8) As shown in equation 8, either reduce R4 or C4 if there is instability in PWM mode. If C4 can not be reduced further due to limitation from equation 5, then reduce R4. For stable PWM operation, design Vslope1 based on equation 9. t SW t + ON -RESRCOUT Io(mA) (9) -Vslope1 0.7 π 2 VOUT + 2 L COUT t SW -t on Where IO is the load current. In skip mode, the downward slope of the VFB ripple is the same whether the external ramp is MP28248 Rev. 1.0 1/5/2012 VSLOPE2 VREF (R1 R2 // Ro) COUT (10) Where RO is the equivalent load resistor. As shown in Figure 6, VSLOPE2 in skip mode is lower than that is in the PWM mode, so generally the jitter in skip mode is larger. For a system with less jitter in light-load condition, select smaller VFB resistors, though smaller resistors decrease the light-load efficiency. When using a large-ESR capacitor on the output, add a 10µF or smaller ceramic capacitor in parallel to minimize ESL effects. Soft-Start/Stop The MP28248 employs a soft start/stop (SS) mechanism to ensure smooth output during power up and power shut-down. When the EN pin goes high, an internal current source (14μA) charges up the external SS cap. The SS cap voltage takes over the REF voltage to the PWM comparator. The output voltage smoothly ramps up with the SS voltage. Once the SS voltage reaches VREF, it continues to ramp up while the PWM comparator only compares the VREF and the VFB. At this point, the soft start finishes and it enters into steady state operation. When the EN pin goes low, an internal 4.5μA current source discharges the external SS cap voltage. Once the SS voltage falls below the VREF, the PWM comparator will only compare the VFB to the SS voltage. The output voltage will decrease smoothly with the SS voltage until the voltage level zeros out at high load. The SS cap value can be determined as follows: www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 13 MP28248 – 3A, 3.3V-20V INPUT, FAST TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN 2X3MM QFN CSS nF t SS ms ISS A VREF V (11) If the output capacitors are large, avoid setting a short SS time to avoid hitting the current limit during SS. Table 1 lists SS times with different external capacitor value. Table 1: Soft-Start Time vs. Capacitor Value tSS(ms) CSS(nF) 0.58 10 1.92 33 2.74 47 3.96 68 5.82 100 MP28248 has UVLO protection. When VIN exceeds the UVLO rising threshold voltage, the chip powers up. It shuts off when VIN is less than the UVLO falling threshold voltage. This is nonlatch protection. Thermal Shutdown The junction temperature of the IC is monitored internally. If the junction temperature exceeds the threshold value (typically 150°C), the converter shuts off. This is non-latch protection. There is about 25°C hysteresis. Once the junction temperature drops to around 125°C, it initiates a soft start. Over-Current Protection and Short-Circuit Protection The MP28248 has cycle-by-cycle over-current limit control that monitors the inductor current during the HS-FET ON state. Once the inductor current exceeds the current limit, the HS-FET turns off. At the same time, the OCP timer—set at 50µs—starts. OCP will trigger if the current reaches or exceeds the current limit every cycle during those 50µs, and the MP28248 enters hiccup mode to periodically restart the part. If VFB < 0.5xVREF and the current hits its limit, the MP28248 triggers the short-circuit protection (SCP) immediately and the MP28248 enters hiccup mode to periodically restart the part. If VFB < 0.5xVREF and the inductor current peak value exceeds the set current limit threshold, MP28248 enters hiccup mode to periodically restart the part. This protection mode is especially useful when the output shorts to ground, greatly reducing the average short-circuit current and any thermal build-up to protect the regulator. The MP28248 exits the hiccup mode once the over current condition is removed. Over-Voltage Protection (OVP) MP28248 monitors the output voltage through the tap of a resistor divider connected to FB. When VFB exceeds 1.25xVREF, MP28248 triggers OVP. LS-FET is then left on, while the HS-FET is off. Exiting OVP requires power cycling the MP28248. UVLO protection MP28248 Rev. 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 14 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) APPLICATION INFORMATION Setting the Capacitors Output Voltage—Large ESR For applications that use electrolytic or POS capacitors as output capacitors, the output voltage is set by feedback resistors R1 and R2 as shown in Figure 10. Figure 10: Simplified Circuit of POS Capacitor To design the feedback circuit, first select a value for R2: a small R2 will lead to considerable quiescent current loss while a large R2 makes the FB pin noise-sensitive. For best results, choose a value between 5kΩ and 50kΩ for R2, and choose a comparatively larger R2 when VO is low—e.g. 1.05V—and a smaller R2 when VO is high. Then determine R1 using the following equation that takes the output ripple into consideration: 1 VOUT VOUT VREF 2 (12) R1 R2 VREF Where VOUT is the output ripple determined by equation 21. Setting the Capacitors Output Voltage—Small ESR equation 7. Select an appropriate R2: typically in the range of 5kΩ to 50kΩ for most applications; use a relatively large R2 when VO is low— e.g.,1.05V—and a small R2 when VO is high. Determine R1 as follows: R2 (13) R= 1 VFB(AVG) R2 (VOUT -VFB(AVG) ) R4 +R9 - Where VFB(AVG) is the average value on the FB pin. Its value in skip mode is lower than in PWM mode, meaning load regulation is strictly conditional to to the VFB(AVG). Line regulation is also related to VFB(AVG). For improved load or line regulation, use a lower VRAMP as per equation 9. For PWM mode, use the following equation to determine VFB(AVG): R1 //R2 1 VFB(AVG) VREF VRAMP (14) 2 R1 //R2 R9 Typically R9 is 0Ω, but the appropriate non-zero value, as per equation 15, improves noise immunity. Select a value that is around 0.2×R1//R2 to minimize its effect on VRAMP. R9 1 2 C4 2fSW To simplify the calculation of R1 for equation 14, add a DC-blocking capacitor, CDC, to filter the DC influence from R4 and R9. Figure 12 shows a simplified circuit with external ramp compensation and a DC-blocking capacitor. Approximating R1 is now much easier with CDC using equation 16 for PWM mode. 1 (VOUT VREF VRAMP ) 2 R1 R2 1 VREF VRAMP 2 Figure 11: Simplified Circuit with Ceramic Capacitor When using a low-ESR ceramic capacitors on the output, add an external voltage ramp to the FB pin. As Figure 11 shows, the resistive divider and the ramp voltage, VRAMP, influences the output voltage. As discussed in the previous section, the VRAMP can be calculated as per MP28248 Rev 1.0 1/5/2012 (15) (16) Select a CDC value at least 10× the value of C4 for better DC blocking, though do not select a CDC that exceeds 0.47µF to avoid long start-up times. Larger CDC values improve FB noise immunity when combined with smaller R1 and R2 values to limit system start-up effects. Note that even with CDC, the load and line regulation are still VRAMP-related. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 15 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) IOUT 1 ΔVIN = 4 fSW CIN Figure 12: Simplified Ceramic Capacitor Circuit with DC Blocking Capacitor Input Capacitor The input current to the step-down converter is discontinuous and therefore requires a capacitor to supply the AC current to the step-down converter while maintaining the DC input voltage. Ceramic capacitors are recommended for best performance and should be placed as close to the VIN pin as possible. Capacitors with X5R and X7R ceramic dielectrics are recommended because they are fairly stable with temperature fluctuations. The capacitors must also have a ripple current rating greater than the maximum input ripple current of the converter. The input ripple current can be estimated as follows: VOUT V (17) ICIN IOUT (1 OUT ) VIN VIN The worst-case condition occurs at VIN = 2VOUT, where: ICIN IOUT 2 (18) For simplification, choose an input capacitor with an RMS current rating greater than half of the maximum load current. The input capacitance value determines the input voltage ripple of the converter. If there is an input voltage ripple requirement in the system, choose the input capacitor that meets the specification. The input voltage ripple can be estimated as follows: ΔVIN = V IOUT V OUT 1- OUT (19) fSW CIN VIN VIN (20) Output Capacitor The output capacitor maintains the DC output voltage. Use ceramic or POSCAP capacitors for best results. The output voltage ripple can be estimated as: V V 1 ) (21) VOUT OUT (1 OUT ) (RESR fSW L VIN 8 fSW COUT For ceramic capacitors, the impedance at the switching frequency is dominated by the capacitance. The output voltage ripple is mainly caused by the capacitance. For simplification, the output voltage ripple can be estimated as: VOUT V (22) VOUT (1 OUT ) 8 fSW 2 L COUT VIN The output voltage ripple caused by ESR is very small and requires an external ramp to stabilize the system. The external ramp can be generated through resistor R4 and capacitor C4 following equations 5, 8 and 9. For POSCAP capacitors, the ESR dominates the impedance at the switching frequency. The ramp voltage generated from the ESR is high enough to stabilize the system and therefore does not need an external ramp. Use a minimum ESR value of around 12mΩ to ensure stable converter operation. For simplification, the output ripple can be approximated as: VOUT VOUT V (1 OUT ) RESR (23) fSW L VIN The application design must also consider the maximum output capacitor value. If the output capacitor value is too high, the output voltage can’t reach the designated value during the softstart time, and then the device will fail to regulate. The maximum output capacitor value CO_MAX can be approximately by: CO _ MAX (ILIM _ AVG IOUT ) t ss / VOUT (24) Where ILIM_AVG is the average start-up current during soft-start period and tss is the soft-start time. Under worst-case conditions where VIN = 2VOUT: MP28248 Rev. 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 16 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) Table 2: 1.2V VOUT (L = 2μH) Inductor The inductor supplies constant current to the output load while being driven by the switched input voltage. A larger-value inductor will result in less ripple current that will result in lower output ripple voltage. However, a larger-value inductor will have a larger physical footprint, higher series resistance, and/or lower saturation current. A good rule for determining the inductance value is to design the peak-to-peak ripple current in the inductor to be in the range of 30% to 40% of the maximum output current, and that the peak inductor current is below the maximum switch current limit. The inductance value can be calculated by: L= VOUT V (1- OUT ) fSW ΔI L VIN VIN VOUT (V) (V) 12 1.2 R7 R4 C4 R1 R2 FSW (Ω) (Ω) (F) (Ω) (Ω) (Hz) 301k 806k 220p 17.4k 40.2k Table 3: 1.8V VOUT (L = 2μH) VIN VOUT R7 R4 C4 (V) (Ω) (Ω) (F) (V) R1 (Ω) 440k R2 FSW (Ω) (Hz) 12 1.8 402k 649k 220p 30k 24.3k 500k Table 4: 2.5V VOUT (L = 2μH) VIN VOUT R7 R4 C4 R1 R2 FSW (V) (V) (Ω) (Ω) (F) (Ω) (Ω) (Hz) 12 2.5 499k 499k 330p 21.5k 10k 544k Table 5: 3.3V VOUT (L = 4.7μH) VIN VOUT R7 R4 C4 R1 R2 FSW (V) (V) (Ω) (Ω) (F) (Ω) (Ω) (Hz) (25) 12 3.3 680k 806k 330p 31.6k 10k 520k Table 6: 5V VOUT (L = 8μH) VIN VOUT R7 R4 C4 R1 R2 FSW (V) (V) (Ω) (Ω) (F) (Ω) (Ω) (Hz) Where ΔIL is the peak-to-peak inductor ripple current. The inductor should not saturate under the maximum inductor peak current, where the peak inductor current can be calculated by: VOUT V (26) (1 OUT ) ILP IOUT 2fSW L VIN 12 5 1M 1.2M 220p 53.6k 10k 544k The detailed application schematic is shown in Figure 13. The typical performance and circuit waveforms have been shown in the Typical Performance Characteristics section. For more possible applications of this device, please refer to related Evaluation Board Data Sheets. Design Example Some design examples with typical outputs are provided in the following tables: Typical Application Schematic U1 R3 4.2V-20V VIN R7 C1A GND IN 9 BST 3 J1 NS MP28248 301k 0 C3 25V SW C7 VCC R5 8 FREQ 4 VCC SW 2 SW 10 C5 C4 806K 220pF R9 0 GND SS GND SS 12 6 GND EN 11 5 1 NS R4 NS FB R8 VOUT D1 499k EN L1 7443552200 1nF C2A C2B C2C 1210 1210 0603 C2D 1.2V@3A VOUT NS GND R1 17.4k 7 R2 40.2k C6 33nF Figure 13: Detailed Application Schematic MP28248 Rev. 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 17 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) Layout Recommendation 1) The high current paths (GND, IN, and SW) should be placed very close to the device with short, wide, and direct traces. 2) Put the input capacitors as close to the IN and GND pins as possible. 5) Keep the BST voltage path (BST, R3, C3, and SW) as short as possible. 3) Put the decoupling capacitor as close to the VCC and GND pins as possible. 6) Use a four-layer board to achieve better thermal performance. 4) Keep the switching node SW short and away from the feedback network. MP28248 Rev. 1.0 1/5/2012 The external feedback resistors should be placed next to the FB pin. Make sure that there is no via on the FB trace. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 18 MP28248 – 3A, 4.2V-20V INPUT, FAST-TRANSIENT SYNCHRONOUS STEP-DOWN CONVERTER IN QFN12 (2X3mm) PACKAGE INFORMATION QFN12 (2x3mm) 1.90 2.10 PIN 1 ID MARKING 12 0.35 0.45 2.90 3.10 PIN 1 ID INDEX AREA 0.45 0.55 0.20 0.30 11 1 0.35 0.45 1.10 0.40 0.00 0.20 0.30 0.50 BSC 5 7 0.35 0.45 TOP VIEW 0.35 0.45 6 BOTTOM VIEW 0.80 1.00 0.20 REF 0.00 0.05 SIDE VIEW 1.90 0.60 0.25 1.80 1.30 0.90 0.60 0.20 0.00 NOTE: 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.10 MILLIMETER MAX. 4) JEDEC REFERENCE DRAWING IS JEDEC MO-220 5) DRAWING IS NOT TO SCALE. 0.25 0.50 0.70 1.45 0.70 0.25 RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP28248 Rev 1.0 1/5/2012 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2012 MPS. All Rights Reserved. 19