HLG-120 120W Single Output Switching Power Supply series Features : Universal AC input / Full range Built-in active PFC function High efficiency up to 94% Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and street lighting applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.9) F HLG-120-12 A 110 M M SELV IP65 IP67 Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance. D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION HLG-120-12 HLG-120-15 HLG-120-20 HLG-120-24 HLG-120-30 HLG-120-36 HLG-120-42 HLG-120-48 HLG-120-54 DC VOLTAGE 12V 15V 20V 24V 36V 42V 48V 54V RATED CURRENT 10A 8A 6A 5A 30V 4A 3.4A 2.9A 2.5A 2.3A RATED POWER 120W 120W 120W 120W 120W 122.4W 121.8W 120W 124.2W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p VOLTAGE ADJ. RANGE Note.5 10.8 ~ 13.5V 13.5 ~ 17V 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 38 ~ 46V 43 ~ 53V 49 ~ 58V 1.7 ~ 3.4A 1.4 ~ 2.9A 1.2 ~ 2.5A 1.1 ~ 2.3A MODEL OUTPUT Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE 5 ~ 10A 4 ~ 8A 3 ~ 6A 2.5 ~ 5A 2 ~ 4A VOLTAGE TOLERANCE Note.3 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION SETUP, RISE TIME 1.5% 2.0% Note.7 2500ms, 50ms at full load 16ms at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT Note.4 90 ~ 264VAC 47 ~ 63Hz PF>0.98/115VAC, PF>0.95/230VAC (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 92% 93.5% 92% 1.4A / 115VAC 0.6A / 230VAC COLD START 75A/230VAC OVER CURRENT SHORT CIRCUIT OVER VOLTAGE 94% 94% 94% Protection type : Constant current limiting, recovers automatically after fault condition is removed Constant current limiting, recovers automatically after fault condition is removed 47 ~ 53V 34 ~ 38V 14 ~ 17V 18 ~ 21V 28 ~ 34V 41 ~ 46V 23 ~ 27V ISOLATION RESISTANCE 54 ~ 60V 59 ~ 65V Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery -40 ~ +70 SAFETY & WITHSTAND VOLTAGE 94% <0.75mA / 240VAC WORKING TEMP. SAFETY STANDARDS Note.6 94% 95 ~ 108% 85 10 (RTH2) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down VIBRATION (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 50 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750, CSA C22.2 No. 250.0-08, EN61347-1, EN61347-2-13 independent IP65 or IP67, J61347-1, J61347-2-13 approved ; design refer to UL60950-1, TUV EN60950-1 I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMISSION Compliance to EN55015, EN55022 (CISPR22) Class B, EN61000-3-2 Class C ( 50% load) ; EN61000-3-3 EMC IMMUNITY MTBF Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, light industry level (surge 4KV), criteria A 192.2Khrs min. MIL-HDBK-217F (25 ) 220*68*38.8mm (L*W*H) 1.12Kg; 12pcs/14.4Kg/0.74CUFT DIMENSION PACKING NOTE 94% OVER TEMPERATURE WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT OTHERS 230VAC / 115VAC 127 ~ 370VDC POWER FACTOR (Typ.) LEAKAGE CURRENT EMC 230VAC / 115VAC FREQUENCY RANGE AC CURRENT (Typ.) INRUSH CURRENT (Typ.) PROTECTION 230VAC / 115VAC ; B type 2500ms, 200ms at 95% load 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the static characteristics for more details. 5. Type A only. 6. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 7. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 8. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 9. Refer to warranty statement. HLG-120 120W Single Output Switching Power Supply Mechanical Specification Case No.994A series Unit:mm Blank:(HLG-120) 220 196 12 9.4 9.6 300 20 34.2 T case 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 300 20 -V(Black) +V(Red) 9.4 34 SJTW 18AWG 3C 98 SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-120-_A) 220 196 12 9.4 9.6 Vo ADJ. 300 20 34.2 T case 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 98 9.4 300 20 -V(Black) +V(Red) 34 SJTW 18AWG 3C Io ADJ. SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-120-_B) 220 196 12 9.6 9.4 300 20 SJTW 18AWG 2C 68 T case 98 SJTW 14AWG 2C 34 DIM+(Blue) DIM-(White) -V(Black) +V(Red) 4.2 4PL T case: Max. Case Temperature. 38.8 SJTW 18AWG 3C 9.4 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 34.2 300 20 File Name:HLG-120-SPEC 2012-03-01 HLG-120 120W Single Output Switching Power Supply series D Type(option):(HLG-120-_D) 220 196 12 9.4 9.6 300 20 34.2 T case 98 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 300 20 -V(Black) +V(Red) 9.4 34 SJTW 18AWG 3C SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V DIM+ DIM(B Type) O.L.P. FG O.L.P. PFC CONTROL DETECTION CIRCUIT PWM CONTROL O.T.P. O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 264 INPUT VOLTAGE (V) 60Hz File Name:HLG-120-SPEC 2012-03-01 HLG-120 120W Single Output Switching Power Supply series Power Factor Characteristic Constant Current Mode PF 1 .0 0 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 0 0 .7 8 230V ac 115V ac 50% 60% 70% 80% 90% 100% (120W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-120 series possess superior working efficiency that up to 94% can be reached in field applications. 94 EFFICIENCY (%) 90 86 230Vac 82 115Vac 78 74 70 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). Vo(%) 100 (A) Constant Voltage area (B) Constant Current area 50 50 100 Io (%) Typical LED power supply I-V curve File Name:HLG-120-SPEC 2012-03-01 HLG-120 120W Single Output Switching Power Supply series DIMMING OPERATION FG (Green/Yellow) AC/L(Brown) AC/N(Blue) DIM+(Blue) DIM-(White) HLG-120 -V(Black) +V(Red) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) Resistance value 10K Percentage of rated current 10% 20K 30K 20% 30% 40K 50K 40% 60K 70K 80K 90K OPEN 100K 50% 60% 70% 80% 90% 100% 102%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-120 B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-120-SPEC 2012-03-01 HLG-120 120W Single Output Switching Power Supply series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-120 to operate in dry/wet/damp or outdoor environment. AC source HLG-120 I/P Size O/P Size Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. Pin Configuration (Female) M15 5-PIN 5A/PIN M12-05 10A max. 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-120 O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. Junction Box(Option ) 10 76 5 8.5 SJTW 18AWG 3C -V(Black) +V(Red) 32 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 61 8.5 6 196 358 SJTW 14AWG 2C 2- 5 3- PF 1/2" 3- PF 1/2" 150 20 35 38.8 150 20 Optional junction box available for A / Blank - type , please contact MEAW WELL for details. 86 File Name:HLG-120-SPEC 2012-03-01