TE C-2151653 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2151653 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
FINE CRIMP HEIGHT ADJUST
A
2151653 -5
2151653 -7
A
FINE CRIMP HEIGHT ADJUST
A
4
NONE
CRIMP TOOLING KIT
-
1338685-1
SMART APPLICATOR
2161326-1
-
SMART APPLICATOR
MECHANICAL FEED
SERVO
LATCH PLATE 12
NON-CRIMP HEIGHT ADJUST
2119950-1
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
A
PNEUMATIC FEED
MECHANICAL FEED
PNEUMATIC
4
CRIMP
WIRE
INSUL
SIZE
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
PNEUMATIC FEED
2119950-1
-
-
5-18022-5
-
8- 2151653 -5
8- 2151653 -4
1338685-1
5-18022-5
-
8- 2151653 -5
-
8- 2151653 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
2119641-1
2119799-1
4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-10389
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
-
2119799-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2168400-6
-
-
2168400-6
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
TYPE
-
MTA TERMINAL
TERMINAL DATA:
MTA CRIMP SPECIFICATION
WIRE STRIP LENGTH
5.10-5.90 mm [.201-.232 IN]
C
-
POWER TERMINAL UNI F630 WITH CLI[P
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
B0-018.003A
-
-
INSULATION DIAMETER RANGE
-
2.30-3.30 mm [.091-.130 IN]
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572157-1
MTA TERMINAL
17.07930/10
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
-
MTA TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
3.00mm2
2.50mm2
2.00mm2
B
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.00+/-0.05 [.079+/-.002]
1.90+/-0.05 [.075+/-.002]
1.80+/-0.05 [.071+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
CRIMP HEIGHT
REFERENCE SETTING
5.8
W1__DWG_CRIMP_HT_1
6.7
W1__DWG_CRIMP_HT_2
7.9
W1__DWG_CRIMP_HT_3
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151653
2151653
2151653
2151653
-
-4
-4
-5
-6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
8
9
10
11
A
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
12
13
-
-
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSEST TO
CAM ROLLER.
AMP 4805 REV 31MAR2000
66
P
LTR
DESCRIPTION
DATE
RELEASED
DWN
APVD
RW
19JUL2012
TE
2063440-1
F
F
2.97 mm [.117]
REVISIONS
DIST
A
-
APPLICATOR DATA
A
1
PART NUMBERS REQUIRED
SERVO LATCH PLATE
SERVO
LATCH PLATE
2151653 -6
7- 2151653 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2151653 -1
D
6
13
-
1
-
1
1
1
1
1
1
1
1
1
-77 -7
1
-
-
1
1
1
1
1
2
1
1
1
1
1
-6
1
-
1
1
1
1
1
1
2
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2161314-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-8
8-22280-7
1752353-2
-1
PART NO
1
1
1
1
1
1
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, STEPPED, AMP STYLE, SIDE FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 12.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2161314
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-8
1
8-22280-7_SIMP
1
1752353-2
260
252
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
ITEM
NO
1
1
1
1
1
-
1
1
1
1
-
1
1
REF
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
3
2
1
-
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
1
1
1
1
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
1-690438-0
2168083-1
1-455888-6
2-455888-4
2168083-1
1633782-3
22278-8
455888-1
854769-4
2119956-1
2119791-5
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
21028-2
1338685-1
2168400-1
1-5018030-0
1901681-1
2-1752354-3
18023-9
2119652-1
2119653-1
2119656-9
2161311-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1-1320908-2
2119959-3
1-455888-0
22283-1
356835-1
240792-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-5
2119805-4
3-454276-8
1633932-9
2119780-9
238011-2
3-2119582-4
455888-3
4-568176-3
-1
PART NO
1
2
-
1
1
REF REF REF REF
-
-
REF REF
1
1
1
2
1
1
2
1
1
1
1
1
1
1
2
2
1
1
4
1
1
1
1
-
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-6
DIMENSIONS:
mm
& 4 of 4)
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
2
1
3
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-5
1
-
1
-
1
-
-
-
-
-
1
1
1
1
2
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
3
3
2
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
2
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
-
1
1
1
1
1
1
1
1
1
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPRING, COMPRESSION
SPACER, CRIMPER
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
08MAY2012
CHK
08MAY2012
APVD
09MAY2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
1-690438-0
2
2168083-1
1
1-455888-6
1
2-455888-4
2
2168083-1
1
1633782-3
1
SIMP_22278-8
1
455888-1
1
854769-4
1
2119956-1
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
21028-2
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
2-1752354-3
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2161311
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-3
1
1-455888-0
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-5
1
2119805-4
1
3-454276-8
1
1633932-9
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
238011-2
1
3-2119582-4
1
455888-3
1
4-568176-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
994969-1_GATD
174
172
166
164
163
137
136
135
133
119
96
95
82
81
79
78
77
75
74
71
70
69
67
66
63
62
61
60
59
58
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
2
21045-3
DESCRIPTION
PRODUCT SPEC
-
1
1901680-2
Ocean Side Feed
Applicator
-
DRAWING NO
2151653
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
37
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
247
239
260
59
PNEUMATIC
250
246
39
2
44
7 252
245
35
244
7
166
63
8
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
249
242
81
163
82
A
1
1
75
2
D
2
2
2
8
69
70
59
177
137
1
4
2 176
172
2
56
REF
3.05 0.50
[ 0.120
0.019 ]
2
3
136
C
2
243
238
34 REF
28
C
5
41
174
TERMINAL SUPPORT LOCATION
52
SERVO
LATCH PLATE
2
175
44
51
133
4
164
135
6
33
198
A
66
50
2
11
67
10
30
74
20
50 REF
HOLDDOWN SET-UP
21
95
117 REF
77
19
78
SERVO FEEDER
NOT INCLUDED
16.40
[ 0.646 ]
213
A
REF
245 REF
58
24
96
9
29
12
79
B
1
241
25
13
1
ITEM 30 LOCATED AT
REAR HOLES
11
29 REF
11
CAM POSITIONS
30 REF
119
30mm STROKE
30mm STROKE
30mm STROKE
P
-
38
56
B
66
40
A
240
REVISIONS
DIST
62
FEED TYPE
MECHANICAL
D
1
27
61
26
23
46
32
34
54
8
1
60
54
10
1
18.42
[ 0.725 ]
47
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
08MAY2012
CHK
08MAY2012
APVD
09MAY2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151653
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER
4
3
2
20
REVISION
DESCRIPTION
A
2- 2151653 -2
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
5
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
2- 2151653 -1
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
A
FINE CRIMP HEIGHT ADJUST
2- 2151653 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2151653 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151653 -7
APPLICATOR STYLE CONVERSION CHART
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
4.06 mm [.160]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338685-1
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2151653 -5
8- 2151653 -4
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2151653 -5
-
2119949-1
8- 2151653 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
(QUANTITY 2)
2119799-1
-
-
-
2168400-6
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
TYPE
-
MTA TERMINAL
MTA CRIMP SPECIFICATION
WIRE STRIP LENGTH
5.10-5.90 mm [.201-.232 IN]
C
-
POWER TERMINAL UNI F630 WITH CLI[P
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
n
B0-018.003A
-
-
INSULATION DIAMETER RANGE
-
2.30-3.30 mm [.091-.130 IN]
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1572157-1
MTA TERMINAL
C1__DWG_PN_1_0
17.07930/10
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
MTA TERMINAL
-
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
-
WIRE
SIZE
3.00mm2
2.50mm2
2.00mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2.00+/-0.05 [.079+/-.002]
1.90+/-0.05 [.075+/-.002]
1.80+/-0.05 [.071+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.8
6.7
7.9
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151653 -4
2151653 -4
2151653 -5
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
-
6
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50.
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
11
A
12
-
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSESET TO
CAM ROLLER.
12
-
1
-
-
1
1
1
1
1
1
1
1
1
-
1
-
-
1
1
1
1
1
2
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
-
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-8
8-22280-7
1752353-2
1901680-2
21045-3
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 12.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-8
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
-
251
250
249
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
-
1
-
1
-
1
1
1
-
1
1
1
1
-
1
REF
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2161312-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
1-690438-0
2168083-1
1-455888-6
2-455888-4
2168083-1
1633782-3
22278-8
455888-1
854769-4
2119956-1
2119791-5
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
21028-2
1338685-1
1-5018030-0
1901681-1
2-1752354-3
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-1
2079383-5
2161328-1
1-1320908-2
2119959-3
1-455888-0
22283-1
356835-1
240792-1
1320928-6
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-5
2119805-4
3-454276-8
1633932-9
2119780-9
238011-2
3-2119582-4
455888-3
4-568176-3
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
2
1
1
-
3
2
-
1
1
3
2
-
2
1
3
2
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
2
1
1
2
1
2
1
1
1
1
2
1
-
1
1
2
-
-
1
1
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, STEPPED, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SPACER, CRIMPER
SPACER, CRIMPER
SCR, SKT HD CAP, RoHS, M3 X 8.0
FENCE
SPRING, COMPRESSION
SPACER, CRIMPER
HOLDER, INS
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PIN, SLOTTED SPRING .062 X .250
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
ITEM
NO
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
66
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
F
2.97 mm [.117]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
DWN
08MAY2012
CHK
08MAY2012
APVD
09MAY2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2161312
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
1-690438-0
2
2168083-1
1
1-455888-6
1
2-455888-4
2
2168083-1
1
1633782-3
1
SIMP_22278-8
1
455888-1
1
854769-4
1
2119956-1
1
2119791-5
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
21028-2
1
1338685-1
1
1-5018030-0
1
1901681-1
1
2-1752354-3
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-1
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-3
1
1-455888-0
2
SIMP_22283-1
1
356835-1
1
240792-1
1
1320928-6
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533-1
1
2119806
1
SIMP_3-22280-3
1
1-356885-5
1
2119805-4
1
3-454276-8
1
1633932-9
..
1
ITEM_7
..
1
ITEM_6
1
2119780-9
1
238011-2
1
3-2119582-4
1
455888-3
1
4-568176-3
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
240638
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
96
95
82
81
79
78
77
75
74
71
70
69
67
66
63
62
61
59
58
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
COUNTER_994970
DESCRIPTION
PRODUCT SPEC
-
1
994969-1_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2151653
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
246
40
38
A
DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009
145
62
MECHANICAL
APVD
-
-
-
140
2
2
2
39
239
7
59
D
244
152
7 139
56
243
63
8
PNEUMATIC
250
166
242
2
2
249
81
238
A
59
1
C
2
2
172
SERVO
LATCH PLATE
2
69
34
70
2
176
3
1
4
28
174
164
33
135
6
TERMINAL SUPPORT LOCATION
5
24
30
A
10
66
2
50
213
A
58
19
9
21
74
50
1
12
96
241
29
13
REF
16.40
[ 0.646 ]
77
20
95
117 REF
140
67
78
SERVO FEEDER
NOT INCLUDED
C
175
11
198
REF
41
51
4
75
52
56
133
1
3.05 0.50
[ 0.120
0.019 ]
REF
8
177
137
240
82
163
136
B
DWN
251
FEED TYPE
D
DATE
REF
HOLDDOWN SET-UP
B
1
11
79
ITEM 30 LOCATED AT
REAR HOLES
25
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
REF
29
27
61
26
23
141
32
34
143
8
1
144
143
10
1
119
30
REF
11
151
18.42
[ 0.725 ]
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.1
0.02
0.005
0.0005
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
08MAY2012
CHK
08MAY2012
APVD
09MAY2012
R.O.WILSON
K.J.STAKEM
T.L.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151653
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A
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