7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2151653 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 FINE CRIMP HEIGHT ADJUST A 2151653 -5 2151653 -7 A FINE CRIMP HEIGHT ADJUST A 4 NONE CRIMP TOOLING KIT - 1338685-1 SMART APPLICATOR 2161326-1 - SMART APPLICATOR MECHANICAL FEED SERVO LATCH PLATE 12 NON-CRIMP HEIGHT ADJUST 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST A PNEUMATIC FEED MECHANICAL FEED PNEUMATIC 4 CRIMP WIRE INSUL SIZE 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 PNEUMATIC FEED 2119950-1 - - 5-18022-5 - 8- 2151653 -5 8- 2151653 -4 1338685-1 5-18022-5 - 8- 2151653 -5 - 8- 2151653 -4 1338685-1 5-18022-5 1338685-1 5-18022-5 - - 2119641-1 2119799-1 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - - 2119799-1 - - - - - - - - - - - - - - - - 2168400-6 - - 2168400-6 (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - TYPE - MTA TERMINAL TERMINAL DATA: MTA CRIMP SPECIFICATION WIRE STRIP LENGTH 5.10-5.90 mm [.201-.232 IN] C - POWER TERMINAL UNI F630 WITH CLI[P TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n B0-018.003A - - INSULATION DIAMETER RANGE - 2.30-3.30 mm [.091-.130 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL 1572157-1 MTA TERMINAL 17.07930/10 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 - MTA TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 3.00mm2 2.50mm2 2.00mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.00+/-0.05 [.079+/-.002] 1.90+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 5.8 W1__DWG_CRIMP_HT_1 6.7 W1__DWG_CRIMP_HT_2 7.9 W1__DWG_CRIMP_HT_3 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151653 2151653 2151653 2151653 - -4 -4 -5 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 8 9 10 11 A - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 12 13 - - & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSEST TO CAM ROLLER. AMP 4805 REV 31MAR2000 66 P LTR DESCRIPTION DATE RELEASED DWN APVD RW 19JUL2012 TE 2063440-1 F F 2.97 mm [.117] REVISIONS DIST A - APPLICATOR DATA A 1 PART NUMBERS REQUIRED SERVO LATCH PLATE SERVO LATCH PLATE 2151653 -6 7- 2151653 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST A APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2151653 -1 D 6 13 - 1 - 1 1 1 1 1 1 1 1 1 -77 -7 1 - - 1 1 1 1 1 2 1 1 1 1 1 -6 1 - 1 1 1 1 1 1 2 1 1 1 1 1 -5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -2 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2161314-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-8 8-22280-7 1752353-2 -1 PART NO 1 1 1 1 1 1 1 1 1 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, STEPPED, AMP STYLE, SIDE FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 12.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2161314 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-8 1 8-22280-7_SIMP 1 1752353-2 260 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 177 176 175 ITEM NO 1 1 1 1 1 - 1 1 1 1 - 1 1 REF 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 3 2 1 - 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -7 1 1 1 1 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 1-690438-0 2168083-1 1-455888-6 2-455888-4 2168083-1 1633782-3 22278-8 455888-1 854769-4 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 21028-2 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-3 18023-9 2119652-1 2119653-1 2119656-9 2161311-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-3 1-455888-0 22283-1 356835-1 240792-1 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-5 2119805-4 3-454276-8 1633932-9 2119780-9 238011-2 3-2119582-4 455888-3 4-568176-3 -1 PART NO 1 2 - 1 1 REF REF REF REF - - REF REF 1 1 1 2 1 1 2 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 - 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 DIMENSIONS: mm & 4 of 4) 1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 2 1 3 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -5 1 - 1 - 1 - - - - - 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 3 3 2 2 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - - 1 1 1 1 1 1 1 1 1 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE SPRING, COMPRESSION SPACER, CRIMPER HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 08MAY2012 CHK 08MAY2012 APVD 09MAY2012 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 1-690438-0 2 2168083-1 1 1-455888-6 1 2-455888-4 2 2168083-1 1 1633782-3 1 SIMP_22278-8 1 455888-1 1 854769-4 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 21028-2 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-3 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2161311 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-3 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-6 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-4 1 3-454276-8 1 1633932-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-2 1 3-2119582-4 1 455888-3 1 4-568176-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 994969-1_GATD 174 172 166 164 163 137 136 135 133 119 96 95 82 81 79 78 77 75 74 71 70 69 67 66 63 62 61 60 59 58 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 2 21045-3 DESCRIPTION PRODUCT SPEC - 1 1901680-2 Ocean Side Feed Applicator - DRAWING NO 2151653 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 37 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 247 239 260 59 PNEUMATIC 250 246 39 2 44 7 252 245 35 244 7 166 63 8 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 249 242 81 163 82 A 1 1 75 2 D 2 2 2 8 69 70 59 177 137 1 4 2 176 172 2 56 REF 3.05 0.50 [ 0.120 0.019 ] 2 3 136 C 2 243 238 34 REF 28 C 5 41 174 TERMINAL SUPPORT LOCATION 52 SERVO LATCH PLATE 2 175 44 51 133 4 164 135 6 33 198 A 66 50 2 11 67 10 30 74 20 50 REF HOLDDOWN SET-UP 21 95 117 REF 77 19 78 SERVO FEEDER NOT INCLUDED 16.40 [ 0.646 ] 213 A REF 245 REF 58 24 96 9 29 12 79 B 1 241 25 13 1 ITEM 30 LOCATED AT REAR HOLES 11 29 REF 11 CAM POSITIONS 30 REF 119 30mm STROKE 30mm STROKE 30mm STROKE P - 38 56 B 66 40 A 240 REVISIONS DIST 62 FEED TYPE MECHANICAL D 1 27 61 26 23 46 32 34 54 8 1 60 54 10 1 18.42 [ 0.725 ] 47 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08MAY2012 CHK 08MAY2012 APVD 09MAY2012 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151653 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER PART NUMBER 4 3 2 20 REVISION DESCRIPTION A 2- 2151653 -2 DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. 2- 2151653 -1 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST 2- 2151653 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2151653 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2151653 -7 APPLICATOR STYLE CONVERSION CHART - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 4.06 mm [.160] APPLICATOR INSTRUCTIONS 408-10389 2119950-1 1338685-1 2161326-1 - 2119951-1 5-18022-5 - 2119949-1 8- 2151653 -5 8- 2151653 -4 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151653 -5 - 2119949-1 8- 2151653 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - 5-18022-5 - - - - - 2119641-2 2119799-1 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - TYPE - MTA TERMINAL MTA CRIMP SPECIFICATION WIRE STRIP LENGTH 5.10-5.90 mm [.201-.232 IN] C - POWER TERMINAL UNI F630 WITH CLI[P TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n B0-018.003A - - INSULATION DIAMETER RANGE - 2.30-3.30 mm [.091-.130 IN] - - - - - TERMINALS APPLIED TE TERMINAL 1572157-1 MTA TERMINAL C1__DWG_PN_1_0 17.07930/10 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_3_0 MTA TERMINAL - C1__DWG_PN_4_0 - C1__DWG_PN_2_1 - WIRE SIZE 3.00mm2 2.50mm2 2.00mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.00+/-0.05 [.079+/-.002] 1.90+/-0.05 [.075+/-.002] 1.80+/-0.05 [.071+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.8 6.7 7.9 - 9 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - 2151653 -4 2151653 -4 2151653 -5 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50. 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 11 A 12 - & 152. MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. MOVE DOWEL PIN IN MECHANICAL FEED ASSEMBLY TO HOLE CLOSESET TO CAM ROLLER. 12 - 1 - - 1 1 1 1 1 1 1 1 1 - 1 - - 1 1 1 1 1 2 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-8 8-22280-7 1752353-2 1901680-2 21045-3 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 12.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-8 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 - 251 250 249 246 244 243 242 241 240 239 238 213 198 177 176 175 174 172 - 1 - 1 - 1 1 1 - 1 1 1 1 - 1 REF 1 P LTR DESCRIPTION DATE SEE SHEET 1 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2161312-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 1-690438-0 2168083-1 1-455888-6 2-455888-4 2168083-1 1633782-3 22278-8 455888-1 854769-4 2119956-1 2119791-5 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 21028-2 1338685-1 1-5018030-0 1901681-1 2-1752354-3 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-3 1-455888-0 22283-1 356835-1 240792-1 1320928-6 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-5 2119805-4 3-454276-8 1633932-9 2119780-9 238011-2 3-2119582-4 455888-3 4-568176-3 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 2 1 1 - 3 2 - 1 1 3 2 - 2 1 3 2 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 1 2 1 2 1 1 1 1 2 1 - 1 1 2 - - 1 1 - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, STEPPED, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SPACER, CRIMPER SPACER, CRIMPER SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE SPRING, COMPRESSION SPACER, CRIMPER HOLDER, INS DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PIN, SLOTTED SPRING .062 X .250 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 66 - 2063440-1 - TERMINAL DATA: A PART NUMBERS REQUIRED F F 2.97 mm [.117] REVISIONS DIST - - APPLICATOR DATA LOC 1 DWN 08MAY2012 CHK 08MAY2012 APVD 09MAY2012 R.O.WILSON K.J.STAKEM T.L.ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2161312 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 1-690438-0 2 2168083-1 1 1-455888-6 1 2-455888-4 2 2168083-1 1 1633782-3 1 SIMP_22278-8 1 455888-1 1 854769-4 1 2119956-1 1 2119791-5 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 21028-2 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-3 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-3 1 1-455888-0 2 SIMP_22283-1 1 356835-1 1 240792-1 1 1320928-6 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533-1 1 2119806 1 SIMP_3-22280-3 1 1-356885-5 1 2119805-4 1 3-454276-8 1 1633932-9 .. 1 ITEM_7 .. 1 ITEM_6 1 2119780-9 1 238011-2 1 3-2119582-4 1 455888-3 1 4-568176-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 240638 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 96 95 82 81 79 78 77 75 74 71 70 69 67 66 63 62 61 59 58 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 COUNTER_994970 DESCRIPTION PRODUCT SPEC - 1 994969-1_GATD Ocean Side Feed Applicator - DRAWING NO 2151653 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - 246 40 38 A DIMENSIONING AND TOLERANCING PER ASME Y14.5M-2009 145 62 MECHANICAL APVD - - - 140 2 2 2 39 239 7 59 D 244 152 7 139 56 243 63 8 PNEUMATIC 250 166 242 2 2 249 81 238 A 59 1 C 2 2 172 SERVO LATCH PLATE 2 69 34 70 2 176 3 1 4 28 174 164 33 135 6 TERMINAL SUPPORT LOCATION 5 24 30 A 10 66 2 50 213 A 58 19 9 21 74 50 1 12 96 241 29 13 REF 16.40 [ 0.646 ] 77 20 95 117 REF 140 67 78 SERVO FEEDER NOT INCLUDED C 175 11 198 REF 41 51 4 75 52 56 133 1 3.05 0.50 [ 0.120 0.019 ] REF 8 177 137 240 82 163 136 B DWN 251 FEED TYPE D DATE REF HOLDDOWN SET-UP B 1 11 79 ITEM 30 LOCATED AT REAR HOLES 25 CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 REF 29 27 61 26 23 141 32 34 143 8 1 144 143 10 1 119 30 REF 11 151 18.42 [ 0.725 ] 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.1 0.02 0.005 0.0005 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08MAY2012 CHK 08MAY2012 APVD 09MAY2012 R.O.WILSON K.J.STAKEM T.L.ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151653 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A