HAE200 HAE200 SERIES HALF-BRICK DC-DC CONVERTER 2:1 WIDE INPUT RANGE UP TO 255 Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • SOFT-START • 2250VDC INPUT TO OUTPUT BASIC INSULATION • SAFETY MEETS UL60950-1, EN60950-1, IEC60950-1 AND EN50155 • CE MARK MEETS 2006/95/EC, 2011/95/EC AND 2004/108/EC • COMPLIANT TO RoHS EU DIRECTIVE 2011/65/EU 2250VDC ISOLATION REMOTE CONTROL UVP • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP SYNC TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency Maximum Capacitor Load VDC 9 ~ 22 9 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 8.5 ~ 22 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 16.5 ~ 36 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 33 ~ 75 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 53 A 50 36 15 12 7.5 6.5 3.7 50 40 18 15 9 7.5 4.5 60 46 21 17 10.5 9 5.2 4.7 mA 25 90 90 55 70 55 75 20 35 45 45 40 50 50 20 20 25 25 25 25 25 25 % 87 90 90 90 90 90 89 88 91 91 91 93 93 91 90 91 91 93 92 92 92 92 µF 151000 72000 12500 8000 3100 2300 770 151000 80000 15000 10000 3700 2600 930 181000 92000 17500 11300 4300 3200 1000 880 HAE200-12S3P3 HAE200-12S05 HAE200-12S12 HAE200-12S15 HAE200-12S24 HAE200-12S28 HAE200-12S48 HAE200-24S3P3 HAE200-24S05 HAE200-24S12 HAE200-24S15 HAE200-24S24 HAE200-24S28 HAE200-24S48 HAE200-48S3P3 HAE200-48S05 HAE200-48S12 HAE200-48S15 HAE200-48S24 HAE200-48S28 HAE200-48S48 HAE200-48S53 PART NUMBER STRUCTURE HAE200 - 48 Series Name Page 1 of 4 S 05 - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 12:9~22 S:Single 3P3:3.3 8.5~22 05:5 24:16.5~36 12:12 48:33~75 15:15 24:24 28:28 48:48 53:53 P Y Ctrl and Pin Options SYNC pin Option C TH CASE pin Through hole Option type(1) :Negative logic, :NC :NC : Thread 0.200" pin length Y:SYNC pin C:CASE pin TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length www.pduke.com HS Assembly Option : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F Terminal block type (2): T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter (3) can be connected to PE 2013/5/3 HAE200 (1) The module can’t equip Heat-sink with TH option. (2) No Y and C function for terminal block type, and terminal block type only for 0.200” pin length. (3) EMI filter meet EN55022 Class A. INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 12Vin(nom) 3.3 & 5Vout Others 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) 12Vin(nom) 24Vin(nom) 48Vin(nom) Power up Remote ON/OFF 12Vin(nom) 24Vin(nom) 48Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF Referenced to –INPUT pin Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Short circuit protection Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of CTRL pin Remote off input current Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, SENSE pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC and a 22µF/25V POS-CAP 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout 48Vout, 53Vout With a 2.2µF/100V X7R MLCC 22 22 36 75 9 18 34 8.1 16.3 32.5 Isolation resistance Isolation capacitance Switching frequency Design meet safety standard Case material Base material Potting material Dimensions 500VDC VDC VDC VDC 30 50 100 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 -0.3 5.6 mA mA VDC Min. Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % Typ. -1.0 -0.1 -0.1 -20 75 100 200 300 mVp-p ℃ +0.02 %/ 250 µs 115 130 % 120 150 % Continuous, automatics recovery 200 Conditions 1 minute (Basic insulation) Unit ms -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode Isolation voltage Page 2 of 4 Max. 12 12 24 48 75 75 Conditions GENERAL SPECIFICATIONS Parameter Weight MTBF Typ. 9 8.5 16.5 33 7.3 15.5 31.6 SYNC pin signal (2) OUTPUT SPECIFICATIONS Parameter Min. Min. Input to Output Input (Output) to Case ℃ BELLCORE TR-NWT-000332 Case 1: 50% Stress, Ta= 40 . MIL-HDBK-217F Ta=25 , Full load (G/B, controlled environment) ℃ www.pduke.com 2250 1600 1 Typ. Max. Unit VDC GΩ 2500 pF 225 250 275 kHz IEC60950-1, UL60950-1, EN60950-1 Metal FR4 PCB Silicon (UL94-V0) 2.40×2.28×0.50 Inch (61.0×57.9×12.7 mm) 105g (3.70oz) 1.010×106 hrs 7.416×104 hrs 2013/5/3 HAE200 ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Typ. -40 Max. Unit ℃ ℃ ℃ +115 +120 Terminal block type Others Vertical direction by natural convection (20LFM) Module w/o assembly option Only mount on the iron base-plate Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (3) -40 -55 +105 +125 6.1 2.8 5.1 4.6 ℃/W Thermal shock Vibration Relative humidity MIL-STD-810F MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (4) EN55022 ESD Radiated immunity Fast transient (5) Surge (5) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Standard Option TF or TF1 Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV 10Vr.m.s Class A Class B Class A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended Nippon Chemi-con KY series, 100µF/100V. 2. (1)Multiple HAE200 series module can be synchronized together simply by connecting the module SYNC pins together. Care should be taken to ensure the ground potential differences between modules are minimized. (2)In this configuration all of the modules will be synchronized to the highest frequency module. (3)Up to three modules can be synchronized using this technique. (4)More relevant information in datasheet. 3. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 4. The HAE200 series standard module meets EN55022 Class A and Class B with external components. For more detail information, please contact with P-DUKE. 5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. 6. CASE GROUNDING When connect four screw bolts to shield plane, the EMI could be reduced. CAUSTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 80 Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) 20LFM (natural convection) 60 40 DC/DC module only 100LFM 200LFM 300LFM 400LFM 500LFM 20 0 -40 -20 100 60 40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 20 ℃ 120 -40 HAE200-48S05 Derating Curve (Note 3) 96 96 90 90 84 78 72 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 66 60 -20 ℃ 36 40 44 48 52 56 60 INPUT VOLTAGE(V) 64 68 72 75 HAE200-48S05 Efficiency VS Input Voltage Page 3 of 4 60 40 20LFM (natural convection) 100LFM 200LFM 300LFM 400LFM 500LFM 20 100 120 -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE200-48S05 Derating Curve (Note 3) With 0.45” Height Heat-sink 84 78 72 Vin= 33V Vin= 48V Vin= 75V 66 60 33 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) HAE200-48S05 Derating Curve (Note 3) With 0.24” Height Heat-sink EFFICIENCY(%) EFFICIENCY(%) 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE200-48S05 Efficiency VS Output Load www.pduke.com 2013/5/3 HAE200 MECHANICAL DRAWING Metal case mechanical drawing: PIN CONNECTION PIN 1 2 3 4 5 6 7 8 9 10 DEFINE - INPUT CASE (option) CTRL + INPUT - OUTPUT - SENSE TRIM + SENSE + OUTPUT SYNC (option) DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 100 RD = − 2 k Ω ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Wall mounted with EMC Filter, Suffix: -TF1 -T -TF -TF1 235g (8.29oz) 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) Through hole (W×L) For more detail information, please contact with P-DUKE. Page 4 of 4 Wall mounted with EMC Filter, Suffix: -TF ψ ψ www.pduke.com 2013/5/3