7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266520 -1 DESCRIPTION B 2266520 -2 FINE CRIMP HEIGHT ADJUST B 2266520 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2266520 -7 B FINE CRIMP HEIGHT ADJUST 4 CRIMP TOOLING KIT - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - 5-18022-5 8- 2266520 -5 8- 2266520 -4 5-18022-5 8- 2266520 -5 8- 2266520 -4 5-18022-5 1338685-1 - 5-18022-5 - - - - - - - - - 1338685-1 2161326-1 MECHANICAL FEED NONE 2161326-1 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST B A SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE - - - 2119641-1 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - 2168400-6 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - - - - - 2063440-1 - - - - - - - - - (QUANTITY 2) - 7 - - 6 - TYPE 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-10389 8 - - - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 1-175268-1 (A)114-5160 (B)114-5198 TERMINALS APPLIED TE TERMINAL (A) 175268-1 n C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_1_2 14 - TERMINALS APPLIED 13 TE TERMINAL (A) 175272-1 C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL (A) 175275-2 (A) 175275-5 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_3_2 n 4.00-4.50 mm [.157-.177 IN] 1.10-2.10 mm [.043-.083 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE TE TERMINAL (B) 179965-1 TE TERMINAL C1__DWG_PN_4_0 175268-1 C1__DWG_PN_4_1 (B) 179967-2 - 070 II SERIES ''S'' CONTACT TERMINAL NAME: 070 II SERIES ''S'' CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION INSULATION DIAMETER RANGE - 1.10-2.10 mm [.043-.083 IN] - - - - - - 6 C2__DWG_PN_2_0 1-175268-1 C2__DWG_PN_1_1 - 13 TE TERMINAL C2__DWG_PN_1_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_2_1 - C1__DWG_PN_4_2 - WIRE SIZE 0.85mm2 0.50mm2 0.30mm2 B CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.17+/-0.05 [.046+/-.002] 1.03+/-0.05 [.041+/-.002] 0.94+/-0.05 [.037+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY CRIMP HEIGHT REFERENCE SETTING 5.5 W1__DWG_CRIMP_HT_1 7.2 W1__DWG_CRIMP_HT_2 7.8 W1__DWG_CRIMP_HT_3 WIRE SIZE 9 W1__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 0.94+/-0.05 [.037+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 - 9 7.8 - W2__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 7 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 14 2266520 2266520 2266520 2266520 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. REQUIREMENT. THIS A TE ACCORDING TO - - SPECIFIC 1 & 252. 1 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. 1 - TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - - -77 -7 4.63 . A 66 P LTR DESCRIPTION DATE ECR-15-014956 DWN APVD MR 12OCT2015 GB 2063440-1 F F 1.78 mm [.070] REVISIONS DIST B - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2266520 -6 7- 2266520 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 1 - - - 2119957-2 -6 -5 -2 -1 PART NO APPLICATOR SHIM PACK DESCRIPTION 1 2119957-2 260 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 2 1 3 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - - 1 - - mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 - - 1 - 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1333203-7 2119757-4 2-238011-2 1-2119582-1 455888-6 6-456404-7 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 - - 1 - - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 25SEP2014 CHK 25SEP2014 APVD 25SEP2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1333203-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-2 1 1-2119582-1 1 455888-6 1 6-456404-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 82 71 67 66 63 62 60 59 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 8-21084-0_GATD Ocean Side Feed Applicator - DRAWING NO 2266520 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL 6 6 A D 2 247 246 260 44 7 252 245 35 244 7 249 53 238 63 2 2 2 2 243 166 50 8 242 2 6 8 59 82 1 136 137 2 51 C 3 TERMINAL SUPPORT LOCATION 1 4 28 5 41 135 198 66 A 164 33 24 SERVO FEEDER NOT INCLUDED B 0.5 34 REF SERVO LATCH PLATE 4 3.9 1 56 133 REF 52 172 240 - D 163 C - - 62 39 56 A APVD 37 38 59 250 DWN 40 239 PNEUMATIC DATE 11 67 2 213 A 19 10 30 117 REF B 20 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 20 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25SEP2014 CHK 25SEP2014 APVD 25SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266520 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266520 -1 DESCRIPTION B 2- 2266520 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266520 -7 B FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338685-1 2161326-1 - - 2119949-1 SERVO LATCH PLATE 1338685-1 2119951-1 SMART APPLICATOR - 2161326-1 MECHANICAL FEED - 2119949-1 PNEUMATIC FEED 1338685-1 2119950-1 - - 2119950-1 2119951-1 SMART APPLICATOR 4 CRIMP 1338685-1 - - - - - 5-18022-5 8- 2266520 -5 8- 2266520 -4 5-18022-5 8- 2266520 -5 8- 2266520 -4 5-18022-5 5-18022-5 - 2119641-2 2119799-1 WIRE INSUL - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 2168400-6 - 2119799-1 - - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - 6 - - - TYPE - F F 2.29 mm [.090] APPLICATOR INSTRUCTIONS 408-10389 - 8 - - 7 - TE TERMINAL TERMINAL DATA: WIRE STRIP LENGTH 4.00-4.50 mm [.157-.177 IN] C TERMINAL APPLICATION SPECIFICATION (A) 175268-1 (A) 1-175268-1 (A)114-5160 (B)114-5198 TERMINALS APPLIED TE TERMINAL n (A) 175272-1 C1__DWG_PN_1_1 - - TERMINAL APPLICATION SPECIFICATION 13 - TERMINALS APPLIED 12 TE TERMINAL C1__DWG_PN_1_0 - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_1_2 TE TERMINAL C1__DWG_PN_3_0 (A) 175275-2 (A) 175275-5 C1__DWG_PN_3_1 C1__DWG_PN_3_2 n 4.00-4.50 mm [.157-.177 IN] 1.10-2.10 mm [.043-.083 IN] - TE CRIMP SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE TE TERMINAL TE TERMINAL 175268-1 C1__DWG_PN_4_0 (B) 179965-1 (B) 179967-2 C1__DWG_PN_4_1 - 070 II SERIES ''S'' CONTACT TERMINAL NAME: 070 II SERIES ''S'' CONTACT TERMINAL NAME: TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION C2__DWG_PN_1_1 - INSULATION DIAMETER RANGE - 1.10-2.10 mm [.043-.083 IN] - - - - - 7 - 12 TE TERMINAL 1-175268-1 C2__DWG_PN_1_0 C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL - C2__DWG_PN_4_0 - C2__DWG_PN_2_1 - C1__DWG_PN_4_2 - WIRE SIZE 0.85mm2 0.50mm2 0.30mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.17+/-0.05 [.046+/-.002] 1.03+/-0.05 [.041+/-.002] 0.94+/-0.05 [.037+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.5 7.2 7.8 WIRE SIZE 9 W1__FA_SETTING_1 0.35mm2 CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 0.94+/-0.05 [.037+/-.002] CRIMP HEIGHT REFERENCE SETTING W2__DWG_CRIMP_HT_1 7.8 - 9 - 6 - W2__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - 1 B 2 7 8 9 10 A 11 12 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 13 2266520 -4 2266520 -4 2266520 -5 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. - REQUIREMENT. THIS A TE ACCORDING TO - TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. - SPECIFIC - 1 - 1 1 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 1 - 1 1 - 1 LTR DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-5 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1752356-1 2079383-5 2161328-1 1320908-3 2119959-1 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 1803095-1 1-1333203-7 2119757-4 2-238011-2 1-2119582-1 455888-6 6-456404-7 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 3 1 - 2 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 - 1 & 152. FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. P - (QUANTITY 2) - 1.78 mm [.070] 66 2063440-1 - SIZE A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266520 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266520 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 DWN 25SEP2014 CHK 25SEP2014 APVD 25SEP2014 K.HUANG L.ZHANG U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-5 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1752356-1 2 2079383-5 1 2161328 1 1320908-3 1 2119959-1 1 455888-3 1 1320928-2 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 1803095-1 1 1-1333203-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-4 1 2-238011-2 1 1-2119582-1 1 455888-6 1 6-456404-7 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 82 71 67 66 63 62 59 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2266520 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DWN APVD - - - 251 MECHANICAL 62 6 40 A D DATE 145 38 239 246 39 59 152 7 56 140 2 D 2 2 244 7 139 243 PNEUMATIC 250 53 2 249 238 A 8 63 166 242 2 6 50 3.9 REF 8 0.5 163 34 59 82 136 137 C 1 52 172 1 REF TERMINAL SUPPORT LOCATION 2 51 56 C 3 1 4 SERVO LATCH PLATE 28 5 41 240 133 4 135 198 66 164 A 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 B 2 11 19 20 10 30 21 117 REF B 9 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY WIRE BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 25SEP2014 CHK 25SEP2014 APVD 25SEP2014 K.HUANG L.ZHANG U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266520 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B