Maxwell BMOD0063P125B33 Htm heavy transportation series 125 v module Datasheet

DATASHEET
®
HTM HEAVY TRANSPORTATION SERIES 125 V MODULE
BMOD0063 P125 B14/B24/B04
BMOD0063 P125 B33
FEATURES AND BENEFITS
• CAN Bus digital monitoring and communications
• Highest power performance available
• Over 1,000,000 duty cycles
• Temperature and voltage monitoring
• Ultra-low internal resistance
• Shock and vibration immunity (ISO16750:T14, EN61373)
TYPICAL APPLICATIONS
• Buses
• Electric trains and trolleys
• Heavy duty transportation
• Cranes, RTGS
• Utility vehicles
• Mining Equipment
PRODUCT SPECIFICATIONS
CAPACITANCE
B04/B14/B24/B33
Nominal capacitance
63 F
Tolerance capacitance
+20% / -0%
VOLTAGE
Rated voltage
125 V DC
Surge voltage
135 V DC
Maximum operating voltage
130 V DC
Isolation voltage
50Hz, 1 min. Maximum string operating voltage 1,500 V DC
4,000 V DC
RESISTANCE
ESR, DC
Max., room temperature
18 mΩ
Resistance tolerance
Max.
Thermal resistance (Rth)
0.032°C/W
TEMPERATURE
Operating temperature range
-40°C to +65°C
Max. ambient operating temp.
+50°C
Storage temperature range
-40°C to +70°C
Temperature characteristics
Capacitance change
Internal resistance change
± 5% at 25º C
± 150% at 25º C
POWER
Pd
1,750 W/kg
Pmax
4,700 W/kg
ENERGY
Emax
Energy available
Energy Available equals 1/2C (Vnom^2 – 1/2Vnom^2) /3600
2.53 Wh/kg
101.7 Wh
CYCLES
Cycles 125 V to 62.5 V DC, RT
1,000,000
Capacitance change
20% decrease
Internal resistance
100% increase
Within % of initial specified value.
Within % of initial specified value.
25 September 2009
Page 1 • Document number: 1014696.2
DATASHEET
®
HTM HEAVY TRANSPORTATION SERIES 125 V MODULE
BMOD0063 P125 B14/B24/B04
BMOD0063 P125 B33
PRODUCT SPECIFICATIONS (cont.)
LIFESPAN
Lifetime 125 V DC, RT
End of life characterized as -20% C from nominal C, or increase of 100% in ESR
B04/B14/B24/B33
100,000 hours
Endurance
After 1,500 hours application of rated voltage at 65°C. Within % of initial specified value.
Capacitance change
<20% decrease
Internal resistance change
<60% increase
Life test
After 10 years at rated voltage and 25°C. Within % of initial specified value.
Capacitance change
20% decrease
Internal resistance
100% increase
CURRENT
Leakage current
5.2 mA
Maximum continuous current
150 A
Maximum peak current, 1 sec
750 A
Maximum continuous current with fan cooling
150 A
Maximum continuous current with passive cooling
55 A
Self discharge
50%
After 72 hours at 25°C. Initial leakage current can be higher.
1 second, 10% duty cycle
Assuming 15°C temperature rise above ambient temperature
Assuming 15°C temperature rise above ambient temperature
% of initial V, 30 days RT 100V; 12 hours charge and hold
CONNECTION
Power terminal
Communications
Radsok®
See page 3
MONITORING
Cell balancing
VMS
(Maxwell Technologies® Voltage Management System)
Voltage and Temperature Monitoring
CANBus SAE J1939 (B14/B24/B04)
Analog (B33)
SIZE
Dimensions
(L x W x H) (mm) (±0.5mm)
Weight
762 x 425 x 265 (B14/B24/B33)
619 x 425 x 265 (B04)
59.5 kg
RATINGS
Fan power
Max. each fan
Environmental Protection
Shock resistance
Vibration resistance
25 September 2009
12V / 42W (B14)
24V / 55W (B24/B33)
No Fan (B04)
IP65; IP55 (fans)
SAE J2464
EN 61373; ISO16750 Table 14
Page 2 • Document number: 1014696.2
DATASHEET
®
HTM HEAVY TRANSPORTATION SERIES 125 V MODULE
BMOD0063 P125 B14/B24/B04
BMOD0063 P125 B33
DIMENSIONS (mm)
Bx4 Modules only
B33 Module only
Pin
Pin Assignment
1
Center Tap Voltage
2
Positive Tap Voltage
3
Temperature Sensor
Lead 1 or 2
4
Temperature Sensor
Lead 2 or 1
5
Negative Tap Voltage
Bx4 Modules only
Bx4 Modules only
Note: B33 does not have a fan
Product dimensions are for reference only unless otherwise identified. Product dimensions and specifications may change without notice.
Please contact Maxwell Technologies directly for any technical specifications critical to application. Drawing no. 1014553
25 September 2009
Page 3 • Document number: 1014696.2
DATASHEET
®
HTM HEAVY TRANSPORTATION SERIES 125 V MODULE
BMOD0063 P125 B14/B24/B04
BMOD0063 P125 B33
INCLUDED IN BMOD0063 P125
2 Power connectors:
• Mounting adapters with isolation and mating lug connectors
• Adapters for normal or perpendicular mounting of power cables (AWG 1/0)
1 CAN bus serial communications connector, male, Deutsch DTM04-08PA with WM-8D and 0462-201-20141 (B04/B14/B24)
1 CAN bus serial communications connector, female, Deutsch DTM06-08SA with WM-8S and 0460-201-20141 (B04/B14/B24)
1 ANALOG, 5 pin connecter (B33)
MOUNTING RECOMMENDATIONS
The module should be mounted to a strong chassis surface with four M8 screws of appropriate length for the application. The
mounting screws should have a mechanical locking method that is appropriate for the vibration levels. To provide the best possible
EMI protection, the mounting surface should be electrically grounded. Do not reverse polarize.
The use of alternate module mounting orientations or custom feet other than those provided by Maxwell Technologies will result
in voiding the warranty unless such uses have been disclosed to Maxwell and approved by Maxwell by express written consent
prior to implementation.
MARKINGS
Modules are marked with the following information: Rated capacitance, rated voltage, product number, name of manufacturer,
positive and negative terminal, warning marking, serial number.
Maxwell Technologies, Inc.
Worldwide Headquarters
9244 Balboa Avenue
San Diego, CA 92123
USA
Tel: +1 858 503 3300
US Free Call: +1 877 511 4324
Fax: +1 858 503 3301
25 September 2009
Maxwell Technologies SA
CH-1728 Rossens
Switzerland
Tel: +41 (0)26 411 85 00
Fax: +41 (0)26 411 85 05
Maxwell Technologies, GmbH
Brucker Strasse 21
D-82205 Gilching
Germany
T: +49 (0)8105 24 16 10
F: +49 (0)8105 24 16 19
Online: www.maxwell.com • Email: [email protected]
Maxwell Technologies, Inc.
Shanghai Representative Office
Rm.2104, Suncome Liauw’s Plaza
738 Shang Cheng Road, Pudong New Area
Shanghai 200120, P.R. China
Tel: +86 21 5836 5733
Fax: +86 21 5836 5620
Page 4 • Document number: 1014696.2
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