Aluminum electrolytic capacitors Large-size capacitors Series/Type: B41607 Date: November 2008 © EPCOS AG 2008. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. Large-size capacitors B41607 Automotive Long-life grade capacitors Applications High-reliability equipment in automotive power electronics Applications with highest ripple current load at high frequencies Features Outstanding reliability and long useful life, up to 10000 h at 125 °C Very high ripple current capability optimized for high frequencies Vibration resistance up to 40 g Shelf life up to 15 years at storage temperatures up to 40 °C. To ensure solderability, the capacitors should be built into the application within one year of delivery. After a total of two years' storage, the operating voltage must be applied for one hour to ensure the specified leakage current. RoHS-compatible Construction Charge/discharge-proof, polar Aluminum case, fully insulated Up to 40 g vibration stability version with wired terminals and corrugation Snap-in solder version with pins to hold component in place on PC-board Minus pole not insulated from case Overload protection (safety vent) Without insulation sleeve upon request Terminals Standard vibration version with wired terminals, weldable and solderable Snap-in with 3 terminals, protection against polarity reversal Up to 40 g vibration stability version with wired terminals, weldable and solderable Please read Cautions and warnings and Important notes at the end of this document. Page 2 of 16 B41607 Automotive Specifications and characteristics in brief Rated voltage VR Surge voltage VS Rated capacitance CR Capacitance tolerance 25 ... 63 V DC 1.15 VR 900 ... 4700 µF ±20% M Leakage current Ileak (5 min, 20 °C) Self-inductance ESL Useful life 125 °C; VR; IAC,R 85 °C; VR; 2.1 IAC,R 40 °C; VR; 2.1 IAC,R Voltage endurance test 125 °C; VR 15 nH > 10000 h > 30000 h > 500000 h 5000 h Requirements: ∆C/C ≤ ±30% of initial value ESR ≤ 3 times initial specified limit Ileak ≤ initial specified limit Post test requirements: ∆C/C ≤ ±10% of initial value ESR ≤ 1.3 times initial specified limit Ileak ≤ initial specified limit Vibration resistance test To IEC 60068-2-6, test Fc: 40 g vibration stability version Displacement amplitude 3 mm, frequency range 10 Hz ... 2 kHz, acceleration max. 40 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. Snap-in version with 3 terminals and version with wired terminals Displacement amplitude 0.75 mm, frequency range 10 Hz ... 2 kHz, acceleration max. 10 g, duration 3 × 2 h. Capacitor mounted by its body which is rigidly clamped to the work surface. IEC climatic category To IEC 60068-1: 55/125/56 (55 °C/+ 125 °C/56 days damp heat test) Detail specification Sectional specification Similar to CECC 30301-809 IEC 60384-4 Please read Cautions and warnings and Important notes at the end of this document. Page 3 of 16 B41607 Automotive Dimensional drawings Large-size capacitor, up to 40 g vibration stability version with wired terminals Dimensions and weights Dimensions (mm) d +1 l ±2 Approx. weight (g) Packing units (pcs.) 22 40 21 56 25 40 28 56 25 50 35 56 Large-size capacitor, standard vibration version with wired terminals Dimensions and weights Please read Cautions and warnings and Important notes at the end of this document. Dimensions (mm) d +1 l ±2 Approx. weight (g) Packing units (pcs.) 22 40 21 56 25 40 28 56 25 50 35 56 Page 4 of 16 B41607 Automotive Large size capacitor, snap-in version with 3 terminals Dimensions, weights and packing units Dimensions (mm) d +1 l ±2 Approx. weight (g) Packing units (pcs.) 22 40 21 160 25 40 28 130 25 50 35 130 Packing of snap-in capacitors For ecological reasons the packing is pure cardboard. Components can be withdrawn (in full or in part) in the correct position for insertion. Please read Cautions and warnings and Important notes at the end of this document. Page 5 of 16 B41607 Automotive Overview of available types VR (V DC) 25 40 55 63 Case dimensions d × l (mm) CR (µF) 22 × 40 900 1200 22 × 40 25 × 40 25 × 50 1600 22 × 40 25 × 40 2200 25 × 40 25 × 50 25 × 50 2700 3000 22 × 40 3600 25 × 40 4700 25 × 50 The capacitance and voltage ratings listed above are available in different cases upon request. Other voltage and capacitance ratings are also available upon request. Please read Cautions and warnings and Important notes at the end of this document. Page 6 of 16 B41607 Automotive Case dimensions and ordering codes VR V DC 25 40 55 63 CR 100 Hz 20 °C µF 3000 3600 4700 1600 2200 2700 1200 1600 2200 900 1200 1600 Case dimensions d×l mm 22 × 40 25 × 40 25 × 50 22 × 40 25 × 40 25 × 50 22 × 40 25 × 40 25 × 50 22 × 40 25 × 40 25 × 50 Please read Cautions and warnings and Important notes at the end of this document. Ordering code Ordering code Snap-in version with Version with wired 3 terminals terminals B41607A5308M002 B41607A5368M002 B41607A5478M002 B41607A7168M002 B41607A7228M002 B41607A7278M002 B41607A0128M002 B41607A0168M002 B41607A0228M002 B41607A8907M002 B41607A8128M002 B41607A8168M002 B41607A5308M008 B41607A5368M008 B41607A5478M008 B41607A7168M008 B41607A7228M008 B41607A7278M008 B41607A0128M008 B41607A0168M008 B41607A0228M008 B41607A8907M008 B41607A8128M008 B41607A8168M008 Page 7 of 16 Ordering code Up to 40 g vibration stability version with wired terminals B41607A5308M009 B41607A5368M009 B41607A5478M009 B41607A7168M009 B41607A7228M009 B41607A7278M009 B41607A0128M009 B41607A0168M009 B41607A0228M009 B41607A8907M009 B41607A8128M009 B41607A8168M009 B41607 Automotive Technical data CR 100 Hz 20 °C µF ESRtyp 100 Hz 20 °C mΩ VR = 25 V DC 3000 18 3600 16 4700 12 VR = 40 V DC 1600 25 2200 19 2700 15 VR = 55 V DC 1200 29 1600 22 2200 17 VR = 63 V DC 900 34 1200 27 1600 20 ESRmax 100 Hz 20 °C mΩ ESRmax 100 Hz 40 °C mΩ ESRmax 10 kHz 20 °C mΩ Zmax 100 kHz 20 °C mΩ IAC,max 10 kHz 105 °C A IAC,max 10 kHz 125 °C A IAC,R 10 kHz 125 °C A 26 23 17 115 80 60 16 14 11 16 14 11 13.0 14.5 18.5 10.2 11.4 14.5 6.8 7.6 9.7 35 27 21 115 80 60 17 14 11 17 14 11 13.0 14.6 18.5 10.2 11.5 14.5 6.8 7.7 9.7 42 32 24 115 80 60 16 14 11 16 14 11 13.0 14.6 18.5 10.2 11.5 14.7 6.8 7.7 9.8 50 38 28 115 90 65 17 14 11 17 14 11 13.0 14.5 18.5 10.2 11.4 14.5 6.8 7.6 9.7 Please read Cautions and warnings and Important notes at the end of this document. Page 8 of 16 B41607 Automotive Useful life depending on ambient temperature TA under ripple current operating conditions at VR1) Useful life depending on case temperature TC under ripple current operating conditions at VR1) 1) Refer to chapter "General technical information, 5.3 Calculation of useful life" for an explanation on how to interpret the useful life graphs Please read Cautions and warnings and Important notes at the end of this document. Page 9 of 16 B41607 Automotive Frequency factor of permissible ripple current IAC versus frequency f Frequency characteristics of ESR Typical behavior Equivalent series resistance ESR versus frequency f Typical behavior for 1600 µF/55 V Impedance Z versus frequency f Typical behavior for 1600 µF/55 V Please read Cautions and warnings and Important notes at the end of this document. Page 10 of 16 B41607 Automotive Cautions and warnings Personal safety The electrolytes used by EPCOS have not only been optimized with a view to the intended application, but also with regard to health and environmental compatibility. They do not contain any solvents that are detrimental to health, e.g. dimethyl formamide (DMF) or dimethyl acetamide (DMAC). Furthermore, part of the high-voltage electrolytes used by EPCOS are self-extinguishing. They contain flame-retarding substances which will quickly extinguish any flame that may have been ignited. As far as possible, EPCOS does not use any dangerous chemicals or compounds to produce operating electrolytes. However, in exceptional cases, such materials must be used in order to achieve specific physical and electrical properties because no safe substitute materials are currently known. However, the amount of dangerous materials used in our products has been limited to an absolute minimum. Nevertheless, the following rules should be observed when handling Al electrolytic capacitors: Any escaping electrolyte should not come into contact with eyes or skin. If electrolyte does come into contact with the skin, wash the affected parts immediately with running water. If the eyes are affected, rinse them for 10 minutes with plenty of water. If symptoms persist, seek medical treatment. Avoid breathing in electrolyte vapor or mists. Workplaces and other affected areas should be well ventilated. Clothing that has been contaminated by electrolyte must be changed and rinsed in water. Please read Cautions and warnings and Important notes at the end of this document. Page 11 of 16 B41607 Automotive Product safety The table below summarize the safety instructions that must be observed without fail. A detailed description can be found in the relevant sections of chapter "General technical information". Topic Safety information Polarity Make sure that polar capacitors are connected with the right polarity. Reverse voltage Voltages polarity classes should be prevented by connecting a diode. Do not exceed the upper category temperatur. Upper category temperature Maintenance Mounting position of screw terminal capacitors Mounting of single-ended capacitors Robustness of terminals Soldering Make periodic inspections of the capacitors. Before the inspection, make sure that the power supply is turned off and carefully discharge the electricity of the capacitors. Do not apply any mechanical stress to the capacitor terminals. Do not mount the capacitor with the terminals (safety vent) upside down. Reference Chapter "General technical information" 1 "Basic construction of aluminum electrolytic capacitors" 3.1.6 "Reverse voltage" 7.2 "Maximum permissible operating temperature" 10 "Maintenance" 11.1 "Mounting positions of capacitors with screw terminals" The internal structure of single-ended capacitors 11.4 might be damaged if excessive force is applied to "Mounting the lead wires. considerations for Avoid any compressive, tensile or flexural stress. single-ended capacitors" Do not move the capacitor after soldering to PC board. Do not pick up the PC board by the soldered capacitor. Do not insert the capacitor on the PC board with a hole space different to the lead space specified. The following maximum tightening torques must 11.3 not be exceeded when connecting screw "Mounting torques" terminals: M5: 2 Nm M6: 2.5 Nm Do not exceed the specified time or temperature 11.5 limits during soldering. "Soldering" Please read Cautions and warnings and Important notes at the end of this document. Page 12 of 16 B41607 Automotive Topic Soldering, cleaning agents Passive flammability Active flammability Safety information Reference Chapter "General technical information" Do not allow halogenated hydrocarbons to come 11.6 into contact with aluminum electrolytic capacitors. "Cleaning agents" Avoid external energy, such as fire or electricity. 8.1 "Passive flammability" Avoid overload of the capacitors. 8.2 "Active flammability" Breakdown strength Do not damage the insulating sleeve, especially of insulating when ring clips are used for mounting. sleeves Please read Cautions and warnings and Important notes at the end of this document. Page 13 of 16 Reference Chapter "Capacitors with screw terminals" "Screw terminals accessories" B41607 Automotive Symbols and terms Symbol English German C CR CS CS,T Cf d dmax ESL ESR ESRf Capacitance Rated capacitance Series capacitance Series capacitance at temperature T Capacitance at frequency f Case diameter, nominal dimension Maximum case diameter Self-inductance Equivalent series resistance Equivalent series resistance at frequency f Equivalent series resistance at temperature T Frequency Current Alternating current (ripple current) Root-mean-square value of alternating current Ripple current at frequency f Maximum permissible ripple current Rated ripple current Rated ripple current for base cooling Leakage current Operating leakage current Case length, nominal dimension Maximum case length (without terminals and mounting stud) Resistance Insulation resistance Balancing resistance Temperature Temperature difference Ambient temperature Case temperature Capacitor base temperature Time Period Service life (operating hours) Kapazität Nennkapazität Serienkapazität Serienkapazität bei Temperatur T Kapazität bei Frequenz f Gehäusedurchmesser, Nennmaß Maximaler Gehäusedurchmesser Eigeninduktivität Ersatzserienwiderstand Ersatzserienwiderstand bei Frequenz f ESRT f I IAC IAC,rms IAC,f IAC,max IAC,R IAC,R (B) Ileak Ileak,op l lmax R Rins Rsymm T ∆T TA TC TB t ∆t tb Please read Cautions and warnings and Important notes at the end of this document. Ersatzserienwiderstand bei Temperatur T Frequenz Strom Wechselstrom Wechselstrom, Effektivwert Wechselstrom bei Frequenz f Maximal zulässiger Wechselstrom Nennwechselstrom Nennwechselstromstrom für Bodenkühlung Ableitstrom Ableitstrom bei Betrieb Gehäuselänge, Nennmaß Maximale Gehäuselänge (ohne Anschlüsse und Gewindebolzen) Widerstand Isolationswiderstand Symmetrierwiderstand Temperatur Temperaturdifferenz Umgebungstemperatur Gehäusetemperatur Temperatur des Becherbodens Zeit Zeitraum Brauchbarkeitsdauer (Betriebszeit) Page 14 of 16 B41607 Automotive Symbol V VF Vop VR VS XC XL Z ZT tan δ λ ε0 εr ω English Voltage Forming voltage Operating voltage Rated voltage, DC voltage Surge voltage Capacitive reactance Inductive reactance Impedance Impedance at temperature T Dissipation factor Failure rate Absolute permittivity Relative permittivity Angular velocity; 2 π f German Spannung Formierspannung Betriebsspannung Nennspannung, Gleichspannung Spitzenspannung Kapazitiver Blindwiderstand Induktiver Blindwiderstand Scheinwiderstand Scheinwiderstand bei Temperatur T Verlustfaktor Ausfallrate Elektrische Feldkonstante Dielektrizitätszahl Kreisfrequenz; 2 π f Notes All dimensions are given in mm. Please read Cautions and warnings and Important notes at the end of this document. Page 15 of 16 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, CTVS, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 16 of 16