AZ AZ983 80 AMP MINI-ISO AUTOMOTIVE RELAY FEATURES • • • • • PCB terminals 80 Amp contact rating High momentary carry current High operating temperature (85°C) SPST N.O. (1 Form A), SPDT (1 Form C), SPST N.C. (1 Form B) • ISO/TS 16949, ISO14001 • Tested in accordance with SAE J2544 • Epoxy sealed version available CONTACTS GENERAL DATA Arrangement SPST (N.O.) (1 Form A) SPDT (1 Form C), SPST (N.C.) (1 Form B) Ratings Resistive load: Max. switched power: 1120 W (SPST) Form A 840 W (N.O.) Form C 840 W (N.C.) Form C, Form B Max. switched current: 80 A (SPST) Form A 60 A (N.O.) Form C 60 A (N.C.) Form C, Form B Life Expectancy Mechanical Electrical Minimum operations 1 x 107 1 x 105 at 80 A 14 VDC Res. Operate Time (typical) 7 ms at nominal coil voltage Release Time (typical) 5 ms at nominal coil voltage (with no coil suppression) Dielectric Strength 500 Vrms coil to contact (at sea level for 1 min.) 500 Vrms contact to contact Max. switched voltage: 30 VDC Material Silver tin oxide Resistance < 50 milliohms initially (24 V, 1 A voltage drop method) COIL Power At Pickup Voltage (typical) 0.76 W Max. Continuous Dissipation 3.0 W at 20°C (68°F) Temperature Rise 68°C (122°F) at nominal coil voltage Temperature Max.155°C (311°F) NOTES Insulation Resistance 100 megohms min. at 500 VDC, 20°C 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating Storage -40°C (-40°F) to 85°C (185°F) -40°C (-40°F) to 105°C (221°F) Vibration 0.062" DA at 10-55 Hz Shock 10 g Enclosure PA (UL94: V-0) Terminals Copper alloy PCB Max Solder Temp. 270°C (518°F) Max Solder Time 5 seconds Max Solvent Temp. 80°C (176°F) Max Immersion Time 30 seconds Weight 40 grams 1. All values at 20°C (68°F). 2. Relay may pull in with less than “Must Operate” value. 3. Specifications subject to change without notice. 3/10/09 AZ AZ983 RELAY ORDERING DATA COIL SPECIFICATIONS Nominal Coil VDC 6 12 24 Must Operate VDC 3.9 7.8 15.6 ORDER NUMBER* Max. Continuous VDC 7.8 15.6 31.2 Coil Resistance ± 10% 20 80 320 SPST (N.O.) SPDT AZ983–1A–6D AZ983–1A–12D AZ983–1A–24D AZ983–1C–6D AZ983–1C–12D AZ983–1C–24D *For SPST (N.C.) (1 Form B) relay, substitute “-1B” for “-1A”. Add suffix “R” for resistor in parallel with coil. Resistor values: 6V: 180 ohms, 12V: 680 ohms, 24V: 2700 ohms. Add suffix “D” for diode across coil option (+ pole at terminal #86) Add Suffix “E for epoxy sealed version. MECHANICAL DATA PC BOARD LAYOUT 1.142 [29.0] .331 [8.4] 2 x ø .076 ± .003 [ø 1.93 ± .076] .137 [3.5] .335 [8.5] .418 [10.6] 1.102 [28.0] 2 x .150 [3.8] .669 [17.0] 2 x .300 [7.6] 2 x .059 [1.5] 2 x .058 [1.5] 9 x ø .086 ± .003 [ø 2.18 ± .076] .315 [8.0] .390 [9.9] 2 x .116 [2.9] 3 x .059 [1.5] FORM C VERSION SHOWN VIEWED TOWARD TERMINALS 3 x .150 [3.8] 2 x .248 [6.3] 2 x .032 [0.8] WIRING DIAGRAMS 9 x .063 [1.6] 3 x .374 [9.5] 86 86 86 87 30 87 30 30 87A 3 x .047 [1.2] 85 1 FORM A FORM C VERSION SHOWN 87A 85 1 FORM B 85 1 FORM C VIEWED TOWARD TERMINALS Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 3/10/09