COMPONENTS PRODUCT INFORMATION NEW DW1 Series (UL Recognized Product) CONNECTOR MB-0265-2 February 2016 RoHS Compliant Drawing when DW1 is mounted Receptacle (DW1R002ZH1) Plug (DW1P002ZH1) <<Outline>> The DW1 Series is a rack and panel connector with 2 contacts for high-current (500A). It enables the connection of the 2 contacts for power supply and 20 contacts for signal at once. The DW1 Series is suitable for use in a wide range of applications such as storage battery systems, power supply systems, UPS, and other power supply control equipments. The DW1 Series is a UL recognized product. Features UL Recognized Product: File No.E67741 High-current: compatible with 500A Electrical Shock Prevention: protection cap for plug side Floating Amount: ±2.75mm Signal connector can be attached to the main unit using an exclusive jig. Signal area has a 2-point contacting structure contact. Power supply compatible with bus bar and cable connection. Robust housing integrating complex power supply and signal area. General Specifications No. of Contacts: 2 pos. (power supply) 20 pos. (signal) Contact Resistance (power supply): 0.2mΩ max. (initial) Rated Current: 500A (power supply) 2A (signal) Operating Temperature: -40Deg. C~+95Deg. C Durability: 20 times Rated Voltage: 600V (power supply) *Note 1 100V (signal) Note 1: Please contact us when considering use in usage environments that exceed 600V. JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 1/13 MB-0265-2 Ordering Information Connector Main Unit D W 1 R 0 0 2 Z H 1 Modification Code Series Plating of Contact Area H: Ag plating Connector Type R: Receptacle P: Plug Connection Type Z: Others No. of Contacts 002: 2 pos. (shown in 3 digit) Connector for Signal (Housing) DW1R020 Series No. of Contacts 020: 20 pos. (shown in 3 digit) Connector Type R: Receptacle P: Plug Connector for Signal (Contact) D W 1 S 0 4 K 4 F 1 Modification Code Series Plating of Contact Area F: Sn plating Connection Type S: Crimp, socket P: Crimp, pin Applicable Cable Size 4: 22AWG No. of Contacts 04K: 4000 pcs. Reel Part Number K: unit of 1000 pcs. (Note 1) Note 1: An embossed reel contains 4,000 pcs. JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 2/13 MB-0265-2 Product Drawing 1. Receptacle (Main Unit) Part Number DW1R002ZH1 SJ Drawing SJ111306 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 3/13 MB-0265-2 2. Plug (Main Unit) Part Number DW1P002ZH1 SJ Drawing SJ111307 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 4/13 MB-0265-2 3. Connector for Signal (Receptacle Side) Part Number DW1R020 SJ Drawing SJ111308 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 5/13 MB-0265-2 4. Connector for Signal (Plug Side) Part Number DW1P020 SJ Drawing SJ111309 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 6/13 MB-0265-2 5. Shoulder Bolt for Panel Attachment Part Number D250-50632 SJ Drawing SJ111543 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 7/13 MB-0265-2 6. Socket Contact for Signal (for Receptacle) Part Number DW1S04K4F1 SJ Drawing SJ111310 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 8/13 MB-0265-2 7. Pin Contact Long for Signal (for Plug) Part Number DW1P04K4F1 SJ Drawing SJ111311 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 9/13 MB-0265-2 8. Pin Contact Short for Signal (for Plug) Part Number DW1P04K4F2 SJ Drawing SJ111312 JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 10/13 MB-0265-2 Applicable Board Dimensions (for reference) Receptacle Side Plug Side JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 11/13 MB-0265-2 DW1 Series *Contact is Reel Part Number Receptacle Side Shoulder Bolt D250-50632 DW1S04K4F1 Socket Contact for Signal Connector for Signal DW1R020 DW1R002ZH1 Receptacle Shoulder Bolt D250-50632 Plug Side Pin Contact (Long) for Signal DW1P04K4F1 DW1P04K4F2 Pin Contact (Short) for Signal DW1P020 Connector for Signal DW1P002ZH1 Plug JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 12/13 MB-0265-2 Technical Documents Technical Document No. (Document Content) Product Drawings SJ111306 (DW1 Receptacle) SJ111307 (DW1 Plug) SJ111308 (DW1 Connector for Signal Receptacle Side) SJ111309 (DW1 Connector for Signal Plug Side) SJ111543 (Shoulder Bolt) SJ111310 (DW1 Socket Contact for Signal) SJ111311 (DW1 Pin Contact Long for Signal) SJ111312 (DW1 Pin Contact Short for Signal) Specifications JACS-30177 Handling Instructions JAHL-30177 Crimp Applicator Handling Instructions T703488 (for semi-automatic crimping machine) Hand Crimp Tool Handling Instructions *Please contact us regarding automatic crimp tool. T700315 Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc. Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2016, Japan Aviation Electronics Industry, Ltd. 13/13