HLG-100 100W Single Output Switching Power Supply series Features : Universal AC input / Full range Built-in active PFC function High efficiency up to 93.5% Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and street lighting applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.9) 110 F HLG-100-20 A M M SELV IP65 IP67 Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance. D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION HLG-100-20 HLG-100-24 HLG-100-30 HLG-100-36 HLG-100-42 HLG-100-48 HLG-100-54 DC VOLTAGE 20V 24V 36V 42V 48V 54V RATED CURRENT 4.8A 4A 30V 3.2A 2.65A 2.28A 2A 1.77A RATED POWER 96W 96W 96W 95.4W 95.76W 96W 95.58W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p VOLTAGE ADJ. RANGE Note.5 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 38 ~ 46V 43 ~ 53V 49 ~ 58V 1.4 ~ 2.28A 1.25 ~ 2A 1.1 ~ 1.77A MODEL OUTPUT Can be adjusted by internal potentiometer or through output cable 1.65 ~ 2.65A 3 ~ 4.8A 2.5 ~ 4A 2 ~ 3.2A CURRENT ADJ. RANGE VOLTAGE TOLERANCE Note.3 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% SETUP, RISE TIME Note.7 2500ms, 50ms at full load 16ms at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT Note.4 90 ~ 264VAC 230VAC / 115VAC 230VAC /115VAC 127 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 93.5% 93.5% 93.5% 1.2A / 115VAC 0.55A / 230VAC COLD START 75A/230VAC AC CURRENT (Typ.) INRUSH CURRENT (Typ.) LEAKAGE CURRENT OVER CURRENT SHORT CIRCUIT PROTECTION 230VAC / 115VAC ; B type 2500ms, 200ms at 95% load OVER VOLTAGE 93.5% 93.5% 93.5% <0.75mA / 240VAC 95 ~ 106% Protection type : Constant current limiting, recovers automatically after fault condition is removed Constant current limiting, recovers automatically after fault condition is removed 47 ~ 53V 34 ~ 38V 28 ~ 34V 41 ~ 46V 54 ~ 60V 23 ~ 27V 100 10 (RTH2) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down WORKING TEMP. -40 ~ +70 VIBRATION 59 ~ 65V Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery OVER TEMPERATURE WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT 93.5% (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80 , 10 ~ 95% RH 0.03%/ (0 ~ 50 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes SAFETY STANDARDS Note.6 UL8750, EN61347-1, EN61347-2-13 independent, J61347-1, J61347-2-13, IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1 SAFETY & EMC WITHSTAND VOLTAGE I/P-O/P:3.75KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55015, EN55022 (CISPR22) Class B, EN61000-3-2 Class C ( 60% load) ; EN61000-3-3 EMC EMISSION EMC IMMUNITY MTBF OTHERS DIMENSION PACKING NOTE I/P-FG:1.88KVAC O/P-FG:0.5KVAC Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 192.2Khrs min. MIL-HDBK-217F (25 ) 220*68*38.8mm (L*W*H) 1.12Kg; 12pcs/14.4Kg/0.74CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Derating may be needed under low input voltages. Please check the static characteristics for more details. 5. Type A only. 6. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 7. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 8. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 9. Refer to warranty statement. File Name:HLG-100-SPEC 2011-07-28 HLG-100 100W Single Output Switching Power Supply Mechanical Specification Case No.994A series Unit:mm Blank:(HLG-100) 220 196 12 9.4 9.6 300 20 34.2 T case 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 300 20 -V(Black) +V(Red) 9.4 34 SJTW 18AWG 3C 98 SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-100-_A) 220 196 12 9.4 9.6 Vo ADJ. 300 20 34.2 T case 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 98 9.4 300 20 -V(Black) +V(Red) 34 SJTW 18AWG 3C Io ADJ. SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-100-_B) 220 196 12 9.6 9.4 300 20 SJTW 18AWG 2C 68 T case 98 SJTW 14AWG 2C 34 DIM+(Blue) DIM-(White) -V(Black) +V(Red) 4.2 4PL T case: Max. Case Temperature. 38.8 SJTW 18AWG 3C 9.4 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 34.2 300 20 File Name:HLG-100-SPEC 2011-07-28 HLG-100 100W Single Output Switching Power Supply series D Type(option):(HLG-100-_D) 220 196 12 9.4 9.6 300 20 34.2 T case 98 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 300 20 -V(Black) +V(Red) 9.4 34 SJTW 18AWG 3C SJTW 14AWG 2C 4.2 4PL 38.8 T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V DIM+ DIM(B Type) O.L.P. FG O.L.P. PFC CONTROL DETECTION CIRCUIT PWM CONTROL O.T.P. O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 264 INPUT VOLTAGE (V) 60Hz File Name:HLG-100-SPEC 2011-07-28 HLG-100 100W Single Output Switching Power Supply series Power Factor Characteristic Constant Current Mode PF 1 .0 0 0 .9 8 0 .9 6 0 .9 4 0 .9 2 0 .9 0 0 .8 8 0 .8 6 0 .8 4 0 .8 2 0 .8 0 0 .7 8 230V ac 115V ac 50% 60% 70% 80% 90% 100% (100W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-100 series possess superior working efficiency that up to 93.5% can be reached in field applications. 94 90 EFFICIENCY (%) 86 82 230Vac 78 115Vac 74 70 66 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). Vo(%) 100 (A) Constant Voltage area (B) Constant Current area 50 50 100 Io (%) Typical LED power supply I-V curve File Name:HLG-100-SPEC 2011-07-28 HLG-100 100W Single Output Switching Power Supply series DIMMING OPERATION FG (Green/Yellow) AC/L(Brown) AC/N(Blue) DIM+(Blue) DIM-(White) HLG-100 -V(Black) +V(Red) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) Resistance value 10K Percentage of rated current 10% 20K 30K 20% 30% 40K 50K 40% 60K 70K 80K 90K OPEN 100K 50% 60% 70% 80% 90% 100% 102%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 10V PWM signal for output current adjustment (Typical): Frequency range :100HZ ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-100 B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-100-SPEC 2011-07-28 HLG-100 100W Single Output Switching Power Supply series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-100 to operate in dry/wet/damp or outdoor environment. AC source HLG-100 I/P Size O/P Size Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. Pin Configuration (Female) M15 5-PIN 5A/PIN M12-05 10A max. 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-100 O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. Junction Box(Option ) 10 76 5 8.5 SJTW 18AWG 3C -V(Black) +V(Red) 32 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 61 8.5 6 196 358 SJTW 14AWG 2C 2- 5 3- PF 1/2" 3- PF 1/2" 150 20 35 38.8 150 20 Optional junction box available for A / Blank - type , please contact MEAW WELL for details. 86 File Name:HLG-100-SPEC 2011-07-28