World's smallest & lightest 0.5mm pitch, 0.9mm above the board, Flexible Printed Circuit & Flexible Flat Cable Connectors FH19 & FH19S Series FH19 Series – FPC, FFC thickness: 0.2±0.03mm Actuator color: Dark brown FH19S Series – FPC, FFC thickness: 0.3±0.03mm Actuator color: Black ■Features World's smallest & lightest ● 0.9mm Height incorporates the Flip-Lock System (30pos. Type) 1. Low-profile 0.5mm pitch FPC, FFC Connectors Miniaturization of portable equipment and personal mobile devices has created increased demand for a low profile, high density, and high reliability connectors. 0.9mm *The design of this connector has been made thinner and smaller, with a height of 0.9mm and width of 3mm. 17m *PCB footprint: Reduced approximately 48% (as compared with Hirose Electric's 0.5mm pitch FH12 Series connectors) *Connector weight: Reduced approximately 78% (as compared with Hirose Electric's 0.5mm pitch FH12 Series connectors) 3m m m [As of August 2002, this is the smallest connector of this type available on the market !] ● Enclosed construction 2. Conductive traces on the PCB can be designed to run under the connector FPC FFC FPC FPC FFC FPC••••FFC FFC All bottom surface of the connector is solid, without any exposure of the contact. 3. Proven Flip-Lock Actuator System assures easy and reliable operation Rotating actuator permits easy insertion and reliable connection with the FPC & FFC. Tactile sensation confirms complete mechanical locking of the actuator and the electrical connection. 4. Accepts 0.2mm & 0.3mm thick FPC, FFC Accepts 0.2mm & 0.3mm thick FPC, FFC, easy inserted in the connector. The connector will also terminate successfully with 0.2mm thick Flat Flexible Cable (FFC). 5. Designed for placement with automatic equipment Packaged in embossed tape, on reel. One reel contains 5,000 pieces. 6. Environmental considerations The center cores of the embossed tape reels are made of paper, unlike typical cores made of styrofoam. 38 Enclosed construction (No exposed contacts.) Metal fittings (Leadless) ● Metal Fittings (Leadless Type) Absence of protrusions from the connector helps in design of miniaturized devices. ■Applications Notebook PC’s, PDA’s, digital cameras and other compact devices requiring interconnections of the main circuit board with the LCD, plasma display (PDP), HDD or other devices. ■Product Specifications Current rating 0.5 A DC Rating Voltage rating 50 V AC Recommended FPC, FFC Operating temperature range -55ç to +80ç (Note 1) Operating humidity range Relative humidity 90% max. (No condensation) Storage temperature range -10ç to +50ç (Note 2) Storage humidity range Relative humidity 90% max. FH19 Series Thickness: = 0.2 ± 0.03mm Tin-lead plating (Note 3) FH19S Series Thickness: = 0.3 ± 0.03mm Tin-lead plating (Note 3) Item Specification Conditions 1. Insulation resistance 500 M ohms min. 100 V DC 2. Withstanding voltage No flashover or insulation breakdown 150 V AC/1 minute 3. Contact resistance 100 m ohms max. *Including FPC/FFC conductor resistance 1 mA 4. Durability (insertion/ withdrawal) Contact resistance: 100 m ohms max. No damage, cracks, or parts dislocation. 20 cycles 5. Vibration No electrical discontinuity of 1 µs or more. Contact resistance: 100 m ohms max. No damage, cracks, or parts dislocation. Frequency: 10 to 55 Hz, single amplitude of 0.75mm, 2 hours in each of the 3 directions 6. Shock No electrical discontinuity of 1 µs. min. Contact resistance: 100 m ohms max. No damage, cracks, or parts dislocation. Acceleration of 981 m/s2, 6 ms duration, sine halfwave waveform, 3 cycles in each of the 3 axis. 7. Humidity (Steady state) Contact resistance: 100 m ohms max. Insulation resistance: 100 M ohms min. No damage, cracks, or parts dislocation. 96 hours at temperature of 40ç and humidity of 90 to 95% 8. Temperature cycle Contact resistance: 100 m ohms max. Insulation resistance: 100 M ohms min. No damage, cracks, or parts dislocation. Temperature: -40ç / +15ç to +35ç / +85ç / +15ç to +35ç Time: 30 / 2 to 3 / 30 / 2 to 3(Minutes) 5 cycles 9. Resistance to soldering heat No deformation of components affecting performance. Reflow: At the recommended temperature profile Manual soldering: 350ç±5ç for 5 seconds Note 1: Includes temperature rise caused by current flow. Note 2: The term “storage” refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. Note 3: When FPC is gold plated, the connector contacts should be also gold plated: Select the (05) specification. ■Materials Part Material Finish LCP Color: Beige PPS Color: Dark brown (FH19 Series) Color: Black (FH19S Series) UL94V-0 Contacts Phosphor bronze Tin-lead plating (Note 3) ------- Metal fittings Phosphor bronze Pure tin reflow plating ------- Insulator Remarks ■Ordering information FH19 1 S - 30S - 0.5 SH (05) 2 3 4 5 6 1 Series name : FH19 4 Contact pitch : 2 Blank : FPC,FFC thickness : 0.2mm FPC,FFC thickness : 0.3mm 5 Terminal type 4 to 50 6 Plating specifications : S : 3 No. of contacts : 0.5mm SH: SMT horizontal mounting type (05): Gold plating (51): Tin-lead plating 39 BConnector Operating Instructions, Precautions and Recommendations Operation 1. FPC/FFC Termination procedure. Connector installed on the board. Precautions 1) Do not apply excessive force or use any type of tool to operate the actuator. 1) Lift up the actuator. Use thumb or index finger. 2) Rotate down the actuator until firmly closed. It is critical that the inserted FPC/FFC is not moved and remains fully inserted. Should the FPC/FFC be moved, open the actuator and repeat the process, starting with Step 1 above. 2) The connector will assure reliable performance when the actuator is open to 130° maximum (see fig.1) Do not exceed this angle, as this may cause permanent damage to the connector. 2. FPC/FFC Removal 3) Assure that the FPC/FFC is fully inserted parallel to mounting surface, with the exposed conductive traces facing down. 1) Lift up the actuator. 2) Carefully remove the FPC/FFC. FPC conductor surface (Bottom side) 40 ■Connector Dimension [FH19 Series] A B G 0.9 (Including contact terminal leads) 2.5 (1) 0.15 G ( 0.15 ) 0.5 ∞Number of contacts 0.5 Polarizing mark indicator ( 0.5 ) A** ( 2.1 ) Number of contacts indicator 0 2 (0.15) 1 0 0.15MAX (C: FPC insertion area dimension) 1.3 0.15MAX 1 2 2.15 E D Notes 1 The coplanarity of each terminal lead and metal fitting is within 0.1 2 The contact terminal lead position indicates the dimension from the E surface, the bottom surface of the insulator body. 3 The connector is supplied in embossed tape packaging. For details see the Packaging Specifications. 4 Any discoloration of the plastic compound will NOT AFFECT form, fit or function of the connector. Unit: mm Part Number CL No. Number of Contacts A B C D FH19-4S-0.5SH(51) 586-1009-8-51 4 04.0 01.5 02.57 03.35 FH19-6S-0.5SH(51) Reserved for product expansion 6 05.0 02.5 03.57 04.35 FH19-8S-0.5SH(51) 586-1012-2-51 8 06.0 03.5 04.57 05.35 FH19-9S-0.5SH(51) 586-1006-0-51 9 06.5 04.0 05.07 05.85 FH19-13S-0.5SH(51) 586-1001-6-51 13 08.5 06.0 07.07 07.85 FH19-15S-0.5SH(51) 586-1004-4-51 15 09.5 07.0 08.07 08.85 FH19-17S-0.5SH(51) 586-1007-2-51 17 10.5 08.0 09.07 09.85 FH19-20S-0.5SH(51) 586-1002-9-51 20 12.0 09.5 10.57 11.35 FH19-21S-0.5SH(51) 586-1015-0-51 21 12.5 10.0 11.07 11.85 FH19-24S-0.5SH(51) 586-1011-0-51 24 14.0 11.5 12.57 13.35 FH19-27S-0.5SH(51) 586-1000-3-51 27 15.5 13.0 14.07 14.85 FH19-30S-0.5SH(51) 586-1003-1-51 30 17.0 14.5 15.57 16.35 FH19-40S-0.5SH(51) 586-1008-5-51 40 22.0 19.5 20.57 21.35 FH19-50S-0.5SH(51) 586-1005-7-51 50 27.0 24.5 25.57 26.35 Note: Embossed tape reel packaging (5,000 pieces/reel) . Order by number of reels. 41 [FH19S Series] B G 2.5 (1) 0.5 ∞Number of contacts (0.15) 0.15 G 0.5 (C: FPC insertion area dimension) (0.15) 2 (0.03) Number of contacts indicator. (2.1) Polarizing mark indicator (0.5) A ** 0.9 (Including contact terminal leads) A 0 0 1 0.15MAX (1.3) D±0.1 2.15 0.15MAX 2 1 E Notes 1 The coplanarity of each terminal lead and metal fitting is within 0.1 2 The contact terminal lead position indicates the dimension from the E surface, the bottom surface of the insulator body. 3 The connector is supplied in embossed tape packaging. For details see the Packaging Specifications. 4 Any discoloration of the plastic compound will NOT AFFECT form, fit or function of the connector. Unit: mm Part Number CL No. Number of Contacts A B C D FH19S-4S-0.5SH(51) 586-1119-6-51 4 04.0 01.5 02.57 03.35 FH19S-5S-0.5SH(51) 586-1115-5-51 5 04.5 02.0 03.07 03.85 FH19S-6S-0.5SH(51) Reserved for product expansion 6 05.0 02.5 03.57 04.35 FH19S-9S-0.5SH(51) 586-1120-5-51 9 06.5 04.0 05.07 05.85 FH19S-10S-0.5SH(51) 586-1118-3-51 10 07.0 04.5 05.57 06.35 FH19S-12S-0.5SH(51) 586-1105-1-51 12 08.0 05.5 06.57 07.35 FH19S-13S-0.5SH(51) Reserved for product expansion 13 08.5 06.0 07.07 07.85 FH19S-14S-0.5SH(51) 586-1113-0-51 14 09.0 06.5 07.57 08.35 FH19S-16S-0.5SH(51) 586-1112-7-51 16 10.0 07.5 08.57 09.35 FH19S-17S-0.5SH(51) 586-1100-8-51 17 10.5 08.0 09.07 09.85 FH19S-18S-0.5SH(51) 586-1110-1-51 18 11.0 08.5 09.57 10.35 FH19S-20S-0.5SH(51) 586-1101-0-51 20 12.0 09.5 10.57 11.35 FH19S-21S-0.5SH(51) Reserved product expansion 21 12.5 10.0 11.07 11.85 FH19S-22S-0.5SH(51) 586-1108-0-51 22 13.0 10.5 11.57 12.35 FH19S-24S-0.5SH(51) 586-1102-3-51 24 14.0 11.5 12.57 13.35 FH19S-26S-0.5SH(51) 586-1104-9-51 26 15.0 12.5 13.57 14.35 FH19S-27S-0.5SH(51) 586-1103-6-51 27 15.5 13.0 14.07 14.85 FH19S-30S-0.5SH(51) 586-1109-2-51 30 17.0 14.5 15.57 16.35 FH19S-32S-0.5SH(51) 586-1121-8-51 32 18.0 15.5 16.57 17.35 FH19S-45S-0.5SH(51) 586-1111-4-51 45 24.5 22.0 23.07 23.85 FH19S-50S-0.5SH(51) 586-1107-7-51 50 27.0 24.5 25.57 26.35 Note: Embossed tape reel packaging (5,000 pieces/reel) . Order by number of reels. 42 BRecommended PCB Land and Metal Mask Dimensions [Common to FH19 & FH19S Series] Recommended metal mask thickness: 0.10 mm. H (0.2) (3) (0.15) (0.05) J±0.1 (0.15) 0.8±0.05 3.3±0.05 (0.15) (0.15) 0.5 (2.5) 0.8±0.05 B ∞Number of contacts 0.3±0.05 (Land) 0.1 H 0.25±0.05 (Metal mask) K±0.1 (A) BRecommended FPC, FFC Dimensions [Common to FH19 & FH19S Series] L±0.05 FH19 Series FH19S Series 0.2±0.03 0.3±0.03 (X) 3.5 min. (Stiffener) 0.5±0.03 2R0 2.5±0.3 (Area with removed covering film layer) 0.35±0.03(FPC) 0.3±0.03(FFC) 3.5 min. (Stiffener) B±0.03 .2 0.5±0.07 Note1: Polyamide and a thermally hardened adhesive is recommended as the materials for the stiffener. Note2: Y dimension should be 1.5mm min., and X dimension should be 1.5mm for improved flexibility of FPC. Unit: mm Number of Contacts 04 05 06 08 09 10 12 13 14 15 16 17 18 20 A 04.0 04.5 05.0 06.0 06.5 07.0 08.0 08.5 09.0 09.5 10.0 10.5 11.0 12.0 B 01.5 02.0 02.5 03.5 04.0 04.5 05.5 06.0 06.5 07.0 07.5 08.0 08.5 09.5 J 03.1 03.6 04.1 05.1 05.6 06.1 07.1 07.6 08.1 08.6 09.1 09.6 10.1 11.1 K 03.9 04.4 04.9 05.9 06.4 06.9 07.9 08.4 08.9 09.4 09.9 10.4 10.9 11.9 L 02.5 03.0 03.5 04.5 05.0 05.5 06.5 07.0 07.5 08.0 08.5 09.0 09.5 10.5 Unit: mm Number of Contacts 21 22 24 26 27 30 32 40 45 50 A 12.5 13.0 14.0 15.0 15.5 17.0 18.0 22.0 24.5 27.0 B 10.0 10.5 11.5 12.5 13.0 14.5 15.5 19.5 22.0 24.5 J 11.6 12.1 13.1 14.1 14.6 16.1 17.1 21.1 23.6 26.1 K 12.4 12.9 13.9 14.9 15.4 16.9 17.9 21.9 24.4 26.9 L 11.0 11.5 12.5 13.5 14.0 15.5 16.5 20.5 23.0 25.5 43 BPackaging Specifications [Common to FH19 & FH19S Series] .5 + 0 0 .1 8±0.1 (Q) Ø1 (0.3) (3.3) Flat surface for placement with Automatic equipment (4.3) Unreeling direction M±0.3 2±0.15 N±0.1 4±0.1 (1.7) 1.75±0.1 ● Embossed Carrier Tape Dimensions (1) ●Reel Dimensions (R) End portion Lead portion (400 mm min.) Mounting portion Embossed carrier tape Blank portion (10 pockets min.) (Ø80) (Ø380) (Ø1 3) (2) Top cover tape Blank portion (10 pockets min.) Unit: mm Number of Contacts 04 05 06 08 09 10 12 13 14 15 16 17 18 20 M 16 16 16 16 16 16 16 16 16 16 24 24 24 24 N 07.5 07.5 07.5 07.5 07.5 07.5 07.5 07.5 07.5 07.5 11.5 11.5 11.5 11.5 Q 04.3 04.8 05.3 06.3 06.8 07.3 08.3 08.8 09.3 09.8 10.3 10.8 11.3 12.3 R 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 16.5 24.5 24.5 24.5 24.5 Unit: mm Number of Contacts 21 22 24 26 27 30 32 40 45 50 Notes: 5,000 pieces per reel. Embossed tape 32 mm or wider will have perforated feed holes on two sides. 44 M 24 24 24 24 24 24 32 44 44 44 N 11.5 11.5 11.5 11.5 11.5 11.5 14.2 20.2 20.2 20.2 Q 12.8 13.3 14.3 15.3 15.8 17.3 18.3 22.3 24.8 27.3 R 24.5 24.5 24.5 24.5 24.5 24.5 32.5 44.5 44.5 44.5 BRecommended Temperature Profile [For FH19 & FH19S Series] ●Using Typical Solder Paste 5 sec. Max. 250 240ç HRS test conditions Solder method :Reflow, IR/hot air Temperature(ç) (Nihon Den-netsu Co., Ltd.’s 200 200ç Environment Solder composition 160ç 150 150ç 100 Part Number: SENSBY NR-2) :Room air :Paste, 63%Sn/37%Pb (Senju Metal Industry, Co., Ltd.’s Part Test board Number: OZ63-201C-50-9) :Glass epoxy 45mm∞100mm∞1.6mm thick Land dimensions :0.3mm∞0.8mm Metal mask :0.25mm∞0.8mm∞0.1mm thick 50 25ç (60 sec.) (30 sec.) (20 sec. to 30 sec.) 60 sec. to 90 sec. 0 Start 60 Preheating Soldering 120 Time (Seconds) This temperature profile is based on the above conditions. In individual applications the actual temperature may vary, depending on solder paste type, volume/thickness and board size/thickness. Consult your solder paste and equipment manufacturer for specific recommendations. ●Using Lead-free Solder paste MAX 250ç HRS test condition Solder method 250 230ç Temperature(ç) 200 200ç 150 :Reflow, IR/hot air (Nihon Den-netsu Co., Ltd.’s Environment Part Number: SENSBY NR-2) :Room air Solder composition :Paste, 96.5%Sn/3.0%Ag/0.5%Cu (Senju Metal Industry, Co., Ltd.’s Part Number:M705-221CM5-42-10.5) 150ç 100 50 Test board Land dimensions :Glass epoxy 45mm∞100mm∞1.6mm thick : 0.3mm∞0.8mm Metal mask :0.25mm∞0.8mm∞0.1mm In individual applications the actual temperature may vary, 25ç (60 sec.) 90 sec. to 120 sec. (60 sec.) 0 Start 60 Preheating 120 Soldering depending on solder paste type, volume/thickness and board size/thickness. Consult tour solder paste and equipment manufacturer for specific recommendations. Time (Seconds) 45 BFH19 & FH19S Series FPC/FFC Construction (Recommended Specifications) 1. Using Single-sided FPC FPC : Flexible Printed Circuit Material Name Covering film layer. Material Polyamide 1 mil thick Cover adhesive 25 25 25 25 5 35 35 25 25 1 mil thick 25 25 Reinforcement material adhesive Heat-hardened adhesive 30 30 75 175 195 295 Tin-lead plating Copper foil Cu Base film Stiffener 1oz Polyamide Polyamide 3 mil thick Total FPC : Flexible Printed Circuit Material Name Covering layer film Material Polyamide 1 mil thick Cover adhesive Thickness (µm) FH19 FH19S 25 25 25 25 Surface treatment Tin-lead plating Through-hole copper Cu Copper foil Cu 1/2oz Polyamide 1 mil thick Cu 1/2oz Covering layer film Polyamide 1 mil thick Reinforcement material adhesive Heat-hardened adhesive 25 50 Stiffener Polyamide 25 100 199 299 Base adhesive Base film Base adhesive Copper foil Cover adhesive 1 mil thick Total 3. Using FFC (Flexible Flat Cable) FH19S 5 Surface treatment Base adhesive 2. Dual-sided FPC Thickness (µm) FH19 5 5 15 15 18 18 18 18 25 25 18 18 18 18 25 25 25 25 FFC : Flexible Flat Cable Material Name Material Polyester film Adhesive Polyester thermoplastic type Tin plated, soft copper film Adhesive Polyester Polyester Adhesive Stiffener Thickness (µm) FH19 FH19S 12 12 30 30 35 35 30 30 12 12 Polyester 30 30 Polyester 100 188 Total 207 295 * Practical tolerance of thickness dimension is ±20µm (i.e., 187 to 227µm). Note 1: The 0.2mm thick FFC is the 0.3mm thick FFC with different stiffener. Note 2: This specification is a recommendation for the FH19, FH19S Series connectors using FPC/FFC 0.2/0.3 ±0.03mm thick. 46