TE C-2151008 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2151008 -2
DESCRIPTION
A
2151008 -5
FINE CRIMP HEIGHT ADJUST
A
A
NON-CRIMP HEIGHT ADJUST
2151008 -7
A
FINE CRIMP HEIGHT ADJUST
A
CRIMP TOOLING KIT
CONVERT TO
-
PNEUMATIC
SERVO
LATCH PLATE
FINE CRIMP HEIGHT ADJUST
2151008 -6
7- 2151008 -7
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
SERVO LATCH PLATE
SMART APPLICATOR
4
SERVO
LATCH PLATE 12
NONE
-
-
PNEUMATIC FEED
-
-
-
-
-
-
2119951-1
-
2161326-1
-
2119950-1
-
-
8- 2151008 -5
-
8- 2151008 -4
-
-
1338685-3
5-18022-5
-
-
-
-
-
1901094-3
-
-
-
-
-
-
-
2119641-1
-
-
-
-
-
-
-
-
2168400-6
-
2119799-1
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
6
-
-
-
-
-
-
-
WIRE
INSUL
-
TYPE
-
F
F
2.79 mm [.110]
4.57 mm [.180]
APPLICATOR INSTRUCTIONS
408-10389
-
-
14
-
TE TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
4.00-6.00 mm [.157-.236 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(A) 180464-4
(A) 180464-9
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
B
(A)114-20088
15
(B)114-19025
TERMINALS APPLIED
TE TERMINAL
(A) 180464-1
n
C1__DWG_PN_1_1
(A) 180464-5
C1__DWG_PN_1_2
(A) 1-180464-1
C1__DWG_PN_1_3
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
-
INSULATION DIAMETER RANGE
-
-
2.50-3.80 mm [.098-.150 IN]
-
-
-
-
-
13
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE TERMINAL
(B) 100645-2
(A) 1-180464-2
(A) 2-180464-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
10
TE TERMINAL
(A) 180464-2
C1__DWG_PN_1_0
-
TE CRIMP SPECIFICATION
.250 LIF FLAG FASTON
TERMINAL NAME:
1.93+/-0.05 [.076+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
1.70+/-0.05 [.067+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
C1__DWG_PN_3_0
C1__DWG_PN_3_1
C1__DWG_PN_3_2
-
TE TERMINAL
(B) 100645-3
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
(A) 2-180464-4
-
C1__DWG_PN_4_2
-
C1__DWG_PN_3_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
-
6
-
9
-
6.1
-
W1__FA_SETTING_1
6.9
-
W1__FA_SETTING_2
7.1
-
W1__FA_SETTING_3
8.0
-
W1__FA_SETTING_4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
6
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
-
2151008 -4
2151008 -5
2151008 -6
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
11
A
12
-
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
QUANITY OF ITEM 129 IS IN METERS.
ALL BELLMOUTH AND CUTOFF VALUES USED SHOULD BE FROM APPLICATION
SPECIFICATION 114-19025.
AMP 4805 REV 31MAR2000
1
1
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
14
-
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
CUT TO LENGTH AT ASSEMBLY.
-
1
& 252.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
13
15
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
1
1
-77 -7
3.87 .
A
66
P
LTR
DESCRIPTION
DATE
ECR-15-007271
DWN
APVD
MR
11MAY2015
GB
-
-
SIZE
REVISIONS
DIST
PART NUMBERS REQUIRED
-
CRIMP
1
A1
-
APPLICATOR DATA
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
-
-6
1
1
-5
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
-2
PART NO
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
260
252
250
249
248
247
-
ITEM
NO
1
1
1
1
-
-
1
1
1
-
1
1
1
mm
MATERIAL
-
1
-2
PART NO
-
-
1
REF
-
1
-
1
1
1
1
-
-
-
1
-
1
2
-
-
1
1
2
-
1
1
1
-
-
1
1
1-22279-3
2119758-1
2119082-3
2079764-1
2119083-1
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
2168083-8
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2217068-1
2030758-3
5018030-2
2168083-3
986220-3
1-22281-8
455888-4
2119944-1
23238-1
3-690712-4
1-2168083-3
2168083-6
455888-3
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
1338685-3
18023-9
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2079383-5
2161328-1
2-1320908-4
1-1901086-9
22281-6
356835-1
6-690754-5
7-690440-0
980371-4
2168083-2
1-18028-2
2119533-6
3-853720-9
1-853721-3
2-1803012-8
1803010-3
238009-1
9-2119582-2
455888-4
4-456408-0
1
2
1
1
REF REF REF
-
-
1
-
1
-
1
-
-
1
-
-
-
1
1
-
1
REF REF
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
0.5m
1
1
1
1
-
1
1
-
1
-
1
-
1
1
1
REF REF
1
1
1
1
1
2
1
1
1
1
-
1
1
1
-
-
1
1
-
-
-
1
1
-
-
-
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
-
1
1
-
1
1
1
-
-
1
1
-
-
-
2
1
-
-
3
2
1
-
1
3
2
1
2
1
-
2
1
2
-
3
1
-
2
1
1
1
-
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
-
1
1
1
1
1
-6
-5
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
SCR, SKT HD CAP, RoHS, M4 X 16
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
BRACKET, AIR BLAST
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
SCR, SKT HD CAP, RoHS, M4 X 12.0
CLAMP, CABLE, BLACK
SPRING, COMPRESSION
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
INSERT, COUPLING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 16
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
GUIDE, REAR STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
BLADE, SLUG
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPCEIAL, COMBINATION
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
20JAN2015
CHK
20JAN2015
APVD
20JAN2015
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2079764
1
2119083
2
2168400-6
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
2168083-8
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2217068-1
1
2030758-3_2151622
1
5018030-2
1
2168083-3
1
986220-3
1
SIMP_1-22281-8
1
455888-4
1
2119944-1
1
23238
1
3-690712-4
2
1-2168083-3
1
2168083-6
1
455888-3
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
1338685-3
1
18023-9
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
2
2079383-5
1
2161328
1
2-1320908-4
1
1-1901086-9
2
SIMP_22281-6
1
356835-1
1
6-690754-5
1
7-690440-0
1
980371-4
1
2168083-2
4
1-18028-2
1
2119533-6
1
3-853720-9
1
1-853721-3
1
2-1803012-8
1
1803010-3_OLD
..
1
ITEM_7
..
1
ITEM_6
..
1
ITEM_5
1
238009-1
1
9-2119582-2
1
455888-4
1
4-456408-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119082-3
246
245
244
243
242
240
238
213
198
172
166
164
163
143
137
136
135
133
130
129
128
127
126
121
120
117
101
96
95
93
82
71
70
67
66
63
62
61
60
59
56
49
46
44
41
40
39
38
37
35
33
32
30
29
27
26
25
24
23
21
20
19
15
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119758
DESCRIPTION
PRODUCT SPEC
-
1
1-22279-3_SIMP
Ocean Side Feed
Applicator
-
DRAWING NO
2151008
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
6
6
DATE
DWN
APVD
-
-
-
37
62
40
D
247
38
FEED TYPE
246
39
44
PNEUMATIC
250
63
A
245
35
244
7
249
238
2
243
166
8
242
163
120
15
59
1
82
1
136
1
2
6
2
137
C
2
2
7 252
2
D
2
10
172
C
1
70
56
3
SERVO
LATCH PLATE
240
4
41
133
4
135
198
66
A
11
SERVO FEEDER
NOT INCLUDED
67
213
A
30
117 REF
2
164
33
24
B
1
101
19
10
B
129
20
13 95
21
96
20
127
29
ITEM 30 LOCATED AT
REAR HOLES
143
25
30 REF
29 REF
CAM POSITION
30mm STROKE
27
61
26
23
121
93
32
46
9
1
8
1
60
128
126
20
130
248
FEED TRACK POSITION
GUIDE BY INSULATION AND BODY
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
AIR FEED
AMP 4805 REV 31MAR2000
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20JAN2015
CHK
20JAN2015
APVD
20JAN2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151008
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151008 -2
DESCRIPTION
A
2- 2151008 -5
FINE CRIMP HEIGHT ADJUST
A
7- 2151008 -7
FINE CRIMP HEIGHT ADJUST
A
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
2- 2151008 -7
D
6
CRIMP TOOLING KIT
CONVERT TO
PNEUMATIC
SERVO
LATCH PLATE
NONE
-
4
CRIMP
WIRE
INSUL
SIZE
-
-
-
-
-
4.57 mm [.180]
APPLICATOR INSTRUCTIONS
408-10389
SERVO LATCH PLATE
2119951-1
-
8- 2151008 -5
1901094-3
-
SMART APPLICATOR
2161326-1
-
8- 2151008 -4
-
-
2168400-6
-
(QUANTITY 2)
-
-
6
-
-
-
-
-
PNEUMATIC FEED
2119950-1
1338685-3
5-18022-5
2119641-2
2119799-1
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
.250 LIF FLAG FASTON
TERMINAL NAME:
WIRE STRIP LENGTH
4.00-6.00 mm [.157-.236 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
(B)114-19025
TERMINALS APPLIED
TE TERMINAL
(A) 180464-1
(A) 180464-4
(A) 180464-9
WIRE
SIZE
2.50mm2
2.00mm2
1.50mm2
1.00mm2
(A)114-20088
(A) 180464-2
(A) 180464-5
C1__DWG_PN_1_1
C1__DWG_PN_1_2
(A) 1-180464-1
C1__DWG_PN_1_3
14
INSULATION DIAMETER RANGE
2.50-3.80 mm [.098-.150 IN]
-
-
-
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE TERMINAL
(B) 100645-2
(A) 1-180464-2
(A) 2-180464-1
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
C1__DWG_PN_3_0
1.93+/-0.05 [.076+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
1.70+/-0.05 [.067+/-.002]
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
(B) 100645-3
(A) 2-180464-4
12
C1__DWG_PN_4_2
C1__DWG_PN_3_3
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
6.1
6.9
7.1
8.0
9
W1__FA_SETTING_3
6
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
B
1
2
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2151008 -4
2151008 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
1
1
& 152.
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12
CUT TO LENGTH AT ASSEMBLY.
13
QUANITY OF ITEM 129 IS IN METERS.
14
1
ALL BELLMOUTH AND CUTOFF VALUES USED SHOULD BE FROM APPLICATION
SPECIFICATION 114-19025.
AMP 4805 REV 31MAR2000
-
1
1
1
1
1
1
1
1
-77 -27 -25 -22
2119782-1
2119640-1
2079988-1
1-22279-3
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
251
250
249
246
ITEM
NO
1
1
1
1
1
1
1
1
-
1
-
-
-
-
-
-
-
1
-
1
1
-
1
1
1
1
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
1
1
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 16
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SCR, SKT HD CAP, RoHS, M4 X 16
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
BRACKET, AIR BLAST
TUBING, POLYURETHANE
NUT, HEX, REG, RoHS, M4
SCR, SKT HD CAP, RoHS, M4 X 12.0
CLAMP, CABLE, BLACK
SPRING, COMPRESSION
SPACER, CRIMPER
FEED FINGER ASSEMBLY,SF
INSERT, COUPLING
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 16
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SCR, SKT HD CAP M4 X 6.0
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, SPECIAL
GUIDE, REAR STRIP
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
BLADE, SLUG
BLADE, SLUG
PLATE, REAR SHEAR
ANVIL, SPCEIAL, COMBINATION
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
1
1
1
1
-
4
1
1
-
1
4
1
-
1
1
4
-
1
1
1
1
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
2
1
1
-
1
2
1
-
1
1
2
-
1
1
1
-
1
1
1
-
1
1
1
-
1
-
1
-
1
-
-
-
2
-
-
-
3
2
-
-
1
3
2
-
2
1
3
-
1
2
1
-
1
-
2
-
1
1
1
-
1
1
1
-
1
1
1
-
2
1
1
-
1
2
1
-
W1__FA_SETTING_2
1
1
2
-
W1__FA_SETTING_1
-
1
1
-
1
REF
1
-
1
1
-
-
1
1
1
-
1
1
1
-
1
1
1
-
0.5m
1
1
-
C1__DWG_PN_4_1
1
-
1
-
C1__DWG_PN_4_0
-
1
-
-
-
1
1
-
1
REF
-
-
1
-
-
-
1
-
-
-
1
1
-
-
1
1
1
-
10
TE TERMINAL
C1__DWG_PN_1_0
n
13
1
1
1
-
1
1
1
-
1
1
1
-
1
1
1
-
1
-
1
-
1
1
-
-
TE CRIMP SPECIFICATION
-
1
-
1
REF REF
-
-
2
1
REF
-
-
-
1
-
TYPE
-
1
-
-
1
1
-
-
-
-
-
-
-
1
2
-
-
1
1
-
-
TE TERMINAL
P
2119082-3
2079764-1
2119083-1
2168400-6
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168083-8
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2217068-1
2030758-3
5018030-2
2168083-3
986220-3
1-22281-8
455888-4
2119944-1
23238-1
3-690712-4
1-2168083-3
2168083-6
455888-3
2119956-1
2119791-9
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
1338685-3
18023-9
2079383-7
2119645-1
2119957-1
1-2119644-2
2079383-5
2161328-1
2-1320908-4
1-1901086-9
22281-6
356835-1
6-690754-5
7-690440-0
980371-4
2168083-2
1-18028-2
2119533-6
3-853720-9
1-853721-3
2-1803012-8
1803010-3
238009-1
9-2119582-2
455888-4
4-456408-0
1
1
1
-
-
1
1
-
-
-
1
-
TERMINAL DATA:
66
-
-
F
F
2.79 mm [.110]
A
PART NUMBERS REQUIRED
-
APPLICATOR DATA
REVISIONS
DIST
-
-
-
LOC
1
DWN
20JAN2015
CHK
20JAN2015
APVD
20JAN2015
K.HUANG
L.ZHANG
U.GUO
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
2
2168400-6
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
1
2168083-8
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2217068-1
1
2030758-3_2151622
1
5018030-2
1
2168083-3
1
986220-3
1
SIMP_1-22281-8
1
455888-4
1
2119944-1
1
23238
1
3-690712-4
2
1-2168083-3
1
2168083-6
1
455888-3
1
2119956-1
1
2119791-9
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
1338685-3
1
18023-9
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
2
2079383-5
1
2161328
1
2-1320908-4
1
1-1901086-9
2
SIMP_22281-6
1
356835-1
1
6-690754-5
1
7-690440-0
1
980371-4
1
2168083-2
4
1-18028-2
1
2119533-6
1
3-853720-9
1
1-853721-3
1
2-1803012-8
1
1803010-3_OLD
..
1
ITEM_7
..
1
ITEM_6
..
1
ITEM_5
1
238009-1
1
9-2119582-2
1
455888-4
1
4-456408-0
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119083
244
243
242
240
238
213
198
172
166
164
163
152
151
145
144
143
141
140
139
137
136
135
133
130
129
128
127
126
121
120
117
101
96
95
93
82
71
70
67
66
63
62
61
59
56
49
41
40
39
38
33
32
30
29
27
26
25
24
23
21
20
19
15
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079764
DESCRIPTION
PRODUCT SPEC
-
1
2119082-3
Ocean Side Feed
Applicator
-
DRAWING NO
2151008
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
62
6
40
145
38
D
246
39
7
FEED TYPE
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
166
242
63
2
6
238
A
163
120
59
136
15
82
1
1
137
C
1
2
10
172
C
1
70
56
3
SERVO
LATCH PLATE
4
41
240
133
4
135
198
A
SERVO FEEDER
NOT INCLUDED
B
1
164
2
11
33
24
67
213
A
30
117 REF
66
101
19
129
20
10
B
21
12 95
20
96
127
29
ITEM 30 LOCATED AT
REAR HOLES
143
CAM POSITION
25
30
REF
REF
29
30mm STROKE
151
27
61
26
23
121
93
32
141
9
1
8
1
144
128
126
20
130
FEED TRACK POSITION
GUIDE BY INSULATION AND BODY
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
AIR FEED
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20JAN2015
CHK
20JAN2015
APVD
20JAN2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151008
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
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