Astec AUG08Y48 Ultra low profile dc- dc module (pb-free reflow compatible and rohs compliant) Datasheet

Technical Reference Note
Ultra Low Profile
AUG 20W Series
AUG 20W Ultra Low Profile DC – DC Module
(Pb-free reflow compatible and ROHS Compliant)
The AUG 20W series is Astec’s new Ultra Low Profile, 48Vin, SMT isolated single output modules. With the Ultra Low
Profile SMT design (only 4.8mm height), the module can be flexible mounted on the top side or the bottom side of
motherboard. The AUG 20W series also comes with enhanced features such as Remote on/off (RC), parallel Application
(PO), Power Good (ALM), and the protection of OVP, OCP and UVLO.
Electrical Parameters
Input
Input range
Efficiency
36 – 60Vdc
60 – 75Vdc (forced air 1.5m/s)
88% @5Vo
Control
Enable
ON: RC pin connected to –Vin or Open
OFF: RC pin connected to +Vin
Output
Line / Load Regulation
Ripple and Noise
OVP
OCP
Special Features
•
•
•
•
•
•
•
•
•
•
Ultra Low Profile – 4.8mm height
Efficiency – 88% @ 5V
-40 °C to +75°C Ambient Operating temperature
(forced air 1.2m/s))
Open Frame SMT
Low output ripple and noise
Regulation to zero load
CISPR22, Class A for Conduct and Radiated EMI
Parallel Application
UL/cUL 60950, CE Mark
Pb-free reflow compatible and ROHS Compliant
MODEL : AUG 20W SERIES
April 05 REVISION 02
LVP
Isolation
+5%, -3%
50mVp-p
120% of Vonom
(Latch-up)
8.2A for 1.5V, 1.8V
7.2A for 2.5V
6.2A for 3.3V
4.2A for 5.0V
95% of Vonom
(Latch-up)
1500VDC (1 minute)
SHEET 1 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
AUG 20W Ultra Low Profile Series
THIS SPECIFICATION COVERS THE REQUIREMENTS
MODEL NAME
AUG08M48
AUG08Y48
AUG07G48
AUG06F48
AUG04A48
MODEL : AUG 20W SERIES
April 05 REVISION 02
SIS CODE
AUG08M48
AUG08Y48
AUG07G48
AUG06F48
AUG04A48
Vout,Iout
1.5V @ 8A
1.8V @ 8A
2.5V @ 7A
3.3V @ 6A
5V @ 4A
SHEET 2 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Electrical Specifications
STANDARD TEST CONDITION on a single unit, unless otherwise specified.
T A:
25°C (Ambient Air)
+Vin (P16-17): 36 – 60Vdc
60 – 75Vdc (with derating)
-Vin (P18-19): Return for +Vin
RC (P13):
Open
+Vo (P2-4):
Connect to load
-Vo (P5-6):
Return for +Vo
PO (P14):
Open
ALM(P12):
Open
ABSOLUTE MAXIMUM RATINGS
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. Functional
operation of the device is not implied at these or in any other conditions in excess of those given in the operational
sections of the specs. Exposure to absolute maximum ratings for extended periods can adversely affect device
reliability.
Parameter
Input Voltage
Continuous
Continuous (forced air 1.5m/s)
Transient (200µs, 42V/10/µs rate)
Device
Symbol
Min
Typ
Max
Unit
VIN
VIN
36
60
-
-
60
75
90
Vdc
Vdc
Vdc
75
ºC
VIN,trans
Operating Temperature (forced air
1.2m/S)
-
-40
Storage Temperature
All
TSTG
-40
-
90
ºC
Operating Humidity
All
-
10
-
95
%
Min
36
60
32
Typ
48
Max
60
75
36
Unit
Vdc
Vdc
Vdc
34
Vdc
1.0
A
INPUT SPECIFICATIONS
Parameter
Operating Input Voltage
Input Voltage (with derating)
Turn-on Voltage
Device
Symbol
VIN
VIN
Turn-off Voltage
Maximum Input Current2
(VIN = 0 to VIN,max; IO = IO,max)
30
All
IIN,max
-
-
Note: 1. This power module is not internally fused. The use of an input line fuse (GMA-10A Bussman fuse or
equivalent) is recommended.
2. The value is static only and rated for UL/cUL safety. In-rush current to charge internal capacitors is not
specified.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 3 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
OUTPUT SPECIFICATIONS
Parameter
Output Voltage Setpoint
(VIN=VIN,min to VIN,max at
IO=IO,max)
Device
AUG08M48
AUG08Y48
AUG07G48
AUG06F48
AUG04A48
Symbol
VO,SET
VO,SET
VO,SET
VO,SET
VO,SET
Min
Typ
1.5
1.8
2.5
3.3
5.0
Max
Unit
Vdc
Vdc
Vdc
Vdc
Vdc
Output Regulation:
Line: VIN=VIN,min to VIN,max
Load: IO=IO,min to IO,max
All
All
-
-3
-3
-
+5
+5
%
%
Output Ripple and Noise
Peak to Peak: 5Hz to 20MHz
All
-
-
-
100
mVPK-PK
Output Current Range
1.5V
1.8V
2.5V
3.3V
5.0V
IO
IO
IO
IO
IO
0
0
0
0
0
-
8
8
7
6
4
A
A
A
A
A
Output Current Limit Inception3
1.5V
1.8V
2.5V
3.3V
5.0V
IO
IO
IO
IO
IO
-
8.2
8.2
7.2
6.2
4.2
-
A
A
A
A
A
Over Voltage Protection
All
120
%Vo
Low Voltage Protection
All
95
%Vo
Efficiency
Ta = 25ºC. Vin =48V, Io=Iomax
1.5V
1.8V
2.5V
3.3V
5.0V
η
η
η
η
η
78
79
81
83
83
83
84
86
88
88
-
%
%
%
%
%
Note: 3. This feature is only for module protection and is not intended for customer application. The value is
specified at 25C ambient air temperature.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 4 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
OUTPUT SPECIFICATIONS (Continued)
Parameter
Switching Frequency
Device
1.5V
1.8V
2.5V
3.3V
5.0V
Symbol
-
Min
-
Typ
570
510
510
570
640
Max
-
Unit
KHz
KHz
KHz
KHz
KHz
Dynamic Response:
Slew Rate
All
∆IO/∆t
-
-
A/µs
-
0.3 x Io /
100uS
-
Load Change: 50% - 100% IO,max
All
-
10
%VO
Load Change: 100% to 50% IO,max
All
-
-
-
10
%VO
Turn-On time (Input to Output)5
IO = Iomax; VIN = VIN,nom
to VO,nom
All
-
15
-
250
ms
Note: 5. Input to Output Turn-On time is defined as the difference between t1 and t2: where t1 is the time
when the input voltage reaches the minimum VIN (VIN = VIN,MIN) and t2 is the time when the output
voltage reaches it's specified range (VO = VO,SET-Min).
ISOLATION SPECIFICATION
Input to Output Isolation: 1500Vdc (1 minute)
SAFETY APPROVAL
The AUG (20W) is certified under the following agencies:
•
UL/cUL 60950, and CE Mark.
The module shall not be considered approved and carry safety agency logos until this has been authorized by
Safety and QA / QC management.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 5 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Basic Operation and Features
Over Current Limit Inception (OCP)
The Isolated DC-DC converter limits output current when the current is over the maximum output current due to
abnormality such as overload or short circuit. When over current condition continues and output voltage decreases to the
point of low voltage protection, the DC-DC converter will be in latch up mode. To restore the output, remove the
abnormality and re-set the input voltage under 5V for 1 second minimum.
Over Voltage Protection (OVP)
The Isolated DC-DC converter stops the operation when the output voltage is over the specified Over Voltage Protection
point, the converter will be in latch up mode after 0.5ms*. To restore the output, re-set the input voltage under 5V for 1
second minimum.
Notes*: Output voltage might exceed the point at which OVP starts to function under the specific condition of transient
input voltage or output current change. Therefore, OVP is set to wait for the mask time 0.5ms.
Low Voltage Protection (LVP)
If output voltage is under the specified Low Voltage Protection point, the converter will halt the operation. After typical
500ms mask period, the converter will be in latch up mode. To restore the output, re-set the input voltage under 5V for 1
second minimum.
Remote On/Off Control (RC)
If RC pin is open or connected to –Vin, the converter is turned on. If RC is connected to +Vin, the converter is turned off.
Alarm Output (ALM)
The Alarm output will be down to the –Vin level (Open Drain Output) at the condition of Over Voltage Protection or Low
Voltage Protection. The maximum sink current in ALM pin is 10mA. When operating in parallel application, all operating
units can be simultaneously halt by connecting all the ALM pins together, in the condition of Over Voltage Protection or
Low Voltage Protection caused by any single converter. Maximum number for parallel operation is 10 units
Synchronous Turn On/Off
Connect the PO (parallel Operation) pins of all operating units together will synchronize the turn on / off time in parallel
application.
MODULE PIN ASSIGNMENT
PIN #
P1, 10, 11, 20
P2, 3, 4
P5, 6
P12
P13
P14
P15
P16, 17
P18, 19
MODEL : AUG 20W SERIES
April 05 REVISION 02
DESIGNATION
NC
+Vo
-Vo
ALM
RC
PO
NC
+Vin
-Vin
Mechanical supplemental contact pins
+ Output
- Output
Alarm Output
Remote On/Off
Parallel Operation
+ Input
- Input
SHEET 6 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Performance Curves
Efficiency at 25C
90
70
60
Vin=36V
50
Vin=48V
40
Vin=60V
30
20
Vin=75V
Efficiency (%)
Efficiency (%)
80
10
0
0
2
4
Iout (A)
6
8
Vin=36V
Vin=48V
Vin=60V
Vin=75V
0
Efficiency vs. Load Current Curves for 1.5Vo
Efficiency at 25C
100
90
80
70
60
50
40
30
20
10
0
2
4
Iout (A)
6
8
Efficiency vs. Load Current Curves for 1.8Vo
Efficiency at 25C
100
80
Vin=36V
Vin=48V
Vin=60V
Vin=75V
Efficiency (%)
Efficiency (%)
Efficiency at 25C
100
90
80
70
60
50
40
30
20
10
0
Vin=36V
60
Vin=48V
Vin=60V
40
Vin=75V
20
0
0
2
Iout (A)
4
6
0
Efficiency vs. Load Current Curves for 2.5Vo
2 Iout (A) 4
6
Efficiency vs. Load Current Curves for 3.3Vo
Efficiency at 25C
100
Efficiency (%)
90
80
70
Vin=36V
60
Vin=48V
50
40
Vin=60V
Vin=75V
30
20
10
0
0
1
2
Iout (A)
3
4
Efficiency vs. Load Current Curves for 5.0Vo
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 7 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
AUG 20W Power derating
at 60C
100
Output (%)
80
60
65% at 75C
40
Air V = 0m/s
Air V=1.2m/s
20
0
-40
-20
0
20
40
60
Ambient Temp (C)
Derating Curve for the AUG 20W Series
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 8 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Typical Application Circuit
A) Single Operation
+Vin
-Vin
-PO
RC
GND
-48V
Fuse
SW
+Vout
-Vout
Load
ALM
SW Open : Enable DC-DC
converter
Figure 1
B) Parallel Operation (A single power supply connects to multiple DC-DC converters to apply for higher output
current more than rated one from a DC-DC converter)
GND
-48V
Fuse
+Vin
-Vin
-PO
RC
SW
+Vout
-Vout
ALM
Load
+Vin
-Vin
-PO
RC
+Vout
-Vout
ALM
SW Close : Halt all DC-DC converter
with RC connected together
Maximum units in parallel: 10pcs
Figure 2
i) All PO pins should be connected together
ii) All DC-DC converters with ALM pins connected will stop the operation when one single converter is halted in
mode protected by LVP or OVP.
iii) LED is optionally connected to ALM pin for the notice of DC-DC converter stoppage.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 9 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
C) Multiple Operation: A single power supply connects to multiple DC-DC converters to individually distribute
output current to multiple independent loads.
GND
-48V
Fuse
+Vin
-Vin
PO
RC
SW
+Vout
-Vout
Load
ALM
+Vin
-Vin
PO
RC
+Vout
-Vout
Load
ALM
SW Close : Halt all DC-DC converter
with RC connected together
Figure 3
i) All DC-DC converters with ALM pins connected will stop the operation when one single converter is halted in
mode protected by LVP or OVP.
ii) LED is optionally connected to ALM pin for the notice of DC-DC converter stoppage.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 10 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
D) complex parallel and multiple (Sequence start-up): Two converters supplying the same output voltage for a
single load and another converter supplying the different output voltage for another load.
Converter No.1
GND
-48V
Fuse
SW2
SW1
+Vin
-Vin
PO
RC
ALM
+Vout
-Vout
Load
Converter No.2
+Vin
-Vin
PO
RC
ALM
+Vout
-Vout
Converter No.3
+Vin
-Vin
PO
RC
ALM
+Vout
-Vout
Load
SW1 Close : Halt DC-DC converter No.1 and 2
SW2 Close : Halt DC-DC converter No.3
Figure 4
i) PO pins of the converters supplying the same output voltage are connected to the others and another PO pin of the
different output voltage converter is not connected.
ii) All three DC-DC converters, which are connected to ALM pins, stop their operation when a single one is halted in
mode protected by LVP or OVP.
iii) LED is optionally connected to ALM pin for the notice of DC-DC converter stoppage.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 11 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
4.17+/-0.5
Mechanical Specifications
P=2.54+/-0.2
Tolerance is not accumulated.
US
Marking of No.1 pin
20
2
19
18
P P
17
16
12
11
37.3+/-0.5
+0.1
0.55 -0.15
0.25+/-0.1
13
1.95+/-0.2
P P P
14
10
.Unit : mm
15
(4.17) P
(4P)
A BCD E
6
10.3+/-0.2
5
INPUT=36-60VDC
4
OUTPUT=H . J V K A
AUG0 F G 48
3
31.2+/-0.5
P P
C
P
1
0to10deg
1.3+/-0.3
4.8max
Enlarged pin shape
39.9+/-0.6
Coplanarity Max0.1
Pin No
1,10,11,20
2
3
4
5
6
Notes:
Symbol
NC
+Vout
+Vout
+Vout
-Vout
-Vout
Function
Mechanical supplemental contact pins
+Output
+Output
+Output
-Output
-Output
A : Factory symbol
B : The last number of production year
Example: 2 stands for 2002
C : Production month
(1,2,3,..…,9,O, N, D)
Pin No
12
13
14
15
16
17
18
19
Symbol
ALM
RC
PO
NC
+Vin
+Vin
-Vin
-Vin
Function
Alarm output
Remote on/off control
Parallel operation
+Input
+Input
-Input
-Input
F: Output current symbol
G: Output voltage symbol
H, J: Output voltage
K: Output current
Unit Weight: 8.9g
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 12 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
PACKING AND SHIPPING
Trays
Tray Dimensions
Unit : mm
General tolerance : +-1.5
A-A' cr oss sect ion
A
B
B'
A'
10.
B-B' cr oss sect ion
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 13 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Maximum pieces per a tray : 18pcs/tray
Package
Corrugated cardboard box contains trays with products. Tray is heaped with alternately opposite direction to prevent
products from contacting against the bottoms of trays.
: CE Mark
Dummy tray
Trays containing products
Bottom sheet of corrugated card board
(310)
Label
(68)
(210)
ASTEC Products
Corrugated card board box
Numerals in parentheses are reference only.
Unit : mm
Label;written by : Part Number,
: Quantity,
: Inspection Number.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 14 OF 15
Technical Reference Note
Ultra Low Profile
AUG 20W Series
Reflow Soldering Information
Soldering
I) Flux
Solder the products with Rosin Flux (0.2wt%. chloride or less).
Do not use acid or soluble flux, because they may damage metallic parts and glass
parts and may cause defective or reduce quality.
II) Solder
SnAgCu solder compatible
III) Condition of Soldering – Recommended soldering profile (J-STD-020C):
Reflow Profile :
Infrared or air blow
Preheating
:
150 – 200 deg C for 60 to 150sec
Peak temperature :
240 ± 5 deg C at surface.
Maximum period above 220deg.C :
20 – 60sec
Ramp rate
:
lower than 4 deg C / sec
Times :
Max 2 times (see below recommendation) .
Recommendation
Do not give vibration to products while solder melts under reflow process.
Please handle to wait for products cooled down enough.
Please don’t reflow a motherboard mounted the products on the lower side such as a
below figure, because the products surely fall down from the motherboard.
If need, we recommend to use supplemental mechanical contact to pins at four
corners of a substrate by other adhesive methods, for example, a thermal setting
resin rather than soldering.
Motherboard
Isolated DC-DC converter
Recommend Storage Condition
Maximum storage period:
Storage condition:
6 months
30 deg C, 60%RH
Recommend baking the module at 100degC for 24 hours if storage period is longer than 6 months.
MODEL : AUG 20W SERIES
April 05 REVISION 02
SHEET 15 OF 15
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