1000-6000 Watts HPS10/12/15 Series Electrical Specs Input Input voltage Frequency Inrush current Efficiency Power factor Turn-on time Special Features • • • • • • • • • • • • • • • • • • • • • • • • • • Integrated OR-ing diode Remote Sense on Bulk output Overload protection on all outputs Active Inrush limiting PFC to 0.99 typical EN61000-3-2 CISPR22, EN55022 Curve B conducted/radiated EMI EN61000 immunity standards Optional 48 W fan voltage (12 V or 24 V) Standard 5 V at 5 A standby voltage (3.3V option) No minimum load Overvoltage protection Input OK signal and indicator LED Inhibit/Enable Remote Margin/Voltage Programming Optional current monitor Optional AC Line discrimination Output Good signal and indicator LED Temp good signal and indicator LED Optional single wire digital temp monitor 2 Optional module I C interface Optional Rack µController Hot Plug N+1 Redundant Standard Optional fan fail signal Module present signal Optional short circut latch Environmental & Safety Operating temperature: -10°C to +50°C ambient, derate output @ 2.5% per degree from 50°C to 70°C Shock/Vibration: Mil-Hdbk 810E Humidity: 95% non-condensing Storage temperature: -40°C to +85°C Temperature coefficient: 0.02% per °C Cooling: Internal DC fan MTBF (Calculated): 200 KHrs; 25°C, 200 VAC input, nominal O/P voltage, full load EMI filter standard Leakage current standard Radiated EMI Holdup time AC OK Harmonic distortion Isolation 85-264 VAC* 47-440 Hz 40 A peak max. 85% typ @ full case load 230 VAC 0.99 typical meets EN61000-3-2 AC on 1.5 sec. typical, Inhibit / Enable 100 ms typical CISPR 22 EN55022 Level “B” 2 mA max @ 264 VAC @ 60Hz (per module) CISPR 22 EN55022 Level “B” 20 ms minimum (independent of input VAC) >5 ms early warning min. before outputs lose regulation; Full cycle ride thru (50 Hz) Meets EN61000-3-2 Meets EN60950 * see modules table on the next page Output Margining Overall reg Ripple Dynamic response Recovery time Overcurrent protection Short circuit protection Overvoltage protection Reverse voltage protection Thermal protection Remote sense Single wire parallel DC OK Minimum load Standby voltage Global Inhibit/Enable ±5% of nominal 1% 1% of Vout Pk-Pk limited to 20 MHz 2% with 25% load step To within 1% in <300 µsec 105-120% of rated output current Protected for continuous short circuit. Recovery is automatic upon removal of short 105-120% . Recycle AC input voltage to reset OVP circuit 100% of rated output current Main and Aux disabled when internal temp exceeds safe operating range. Up to 0.5 V total drop Current share to within 10% of total rated current ±5% of nominal Not required 5 VDC @5A max. present whenever AC input is applied (3.3 V @ 5A optional) Logic “0” standard logic “1” optional Safety: UL / CSA UL60950 3rd Ed and CSA C22.2 60950 TUV EN60950 CB Certificate and report CE Mark 152 Technical Support: (888) 41-ASTEC or (407) 241-2752 Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662 rev 08.25.04 AMERICAS EUROPE ASIA 5810 Van Allen Way Carlsbad, CA 92008 Telephone: 760-930-4600 Facsimile: 760-930-0698 Astec House, Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX, UK Telephone: 44 (1384) 842-211 Facsimile: 44 (1384) 843-355 Units 2111-2116, Level 21 Tower1, Metroplaza 223, Hing Fong Road Fwai Fong, New Territories Hong Kong Telephone: 852-2437-9662 Facsimile: 852-2402-4426 I monitor N = None A = Current monitor Watts Input voltage 1000 1250 1500 Power 85-264 90-264 180-264 Module ID HPS10 Code Volts Q R S W X Y 24.0 28.0 30.0 48.0 54.0 60.0 HPS12 Output Amps 41.7 35.7 33.3 20.8 18.5 16.7 Module Code Max. Size (H x W x L) HPS10 HPS12 HPS15 5.04" x 3.83" x 12.5" 5.04" x 3.83" x 12.5" 5.04" x 3.83" x 12.5" Redundancy N = None R = Or-ing diode 10 = 1000 W 12 = 1250 W 15 = 1500 W HPS15 Output Output Amps Amps 52.1 62.5 44.6 53.6 41.7 50.0 26.0 31.3 23.1 27.8 20.8 25.0 Special Options & Modifications Contact Astec. - HPS Output Voltage Q = 24 V R = 28 V S = 30 V W = 48 V X = 54 V Y = 60 V Z = Consult factory Auxiliary Fan Voltage N = None 3 = 12 V @ 4 A 5 = 24 V @ 2 A Standard Options 000 = No options 001 = 3.3 Standby 002 = Short circuit latch-off 004 = Enable “0” 008 = (Inhibit/enable), DC OK “1” 016 = Fan fail signal (optional) 2 032 = I C interface 064 = AC line descriminator 128 = Temp OK “0” 256 = Module present “0” Max. Module Max. Number Unit Power per Rack Weight (lbs) 1000 W 1250 W 1500 W 4 4 4 -XXX 10.5 10.5 10.5 Note: for combinations of options simply add option codes together. Watts Input voltage Module Used Rack ID Code Q R S W X Y Volts 24.0 28.0 30.0 48.0 54.0 60.0 4000 5000 6000 85-264 HPS10 100-264 HPS12 180-264 HPS15 HPR3 HPR3 HPR3 Output Amps 166.7 142.9 133.3 83.3 74.1 66.7 Output Amps 208.3 178.6 166.7 104.2 92.6 83.3 Output Amps 250.0 214.3 200.0 125.0 111.1 100.0 System Code Max. Size (H x W x L) Max. System Power HPR3 5.22" x 19.0" x 14.0" 6000 W www.astecpower.com Module Standard Distribution Size (4 ea) HPS10/12/15 3U Size Special Options & Modifications Contact Astec. 3 = 3U HPR - - XXX Standard Options 00 = No options 01 = computer option HPR3 Module Blank Panel: Astec P/N 73-536-026 HPR3 Logic Blank Panel: Astec P/N 73-536-027 Unit Weight 16.4 lbs Notes: 1. Specifications subject to change without notice 2. All dimentions are in inches (mm), toleance is ± .02” 3. Specifications are at factory settings 4. Warranty: 1 Yr 5. For combinations of options simply add option codes together. 153 HPS Series DRAWINGS A: AC Input Connector Positronics PLB3W3M1060 AC Pin: MC612N-228.2 Ground Pin: MC612N HPS 10/12/15 Module A AC Input Pinouts J1-L LINE J1-N NEUTRAL J1-G GROUND Mating Connector: Positronics PLB3W3FXXXX B: DC Output Connector Positronics PCIH38M400A1 Mating Connector Positronics PCIH38FXXXX or Elcon 226-0005-00100 B 154 DC Output Pinouts P1-1 V OUT P1-2 V OUT P1-3 V OUT P1-4 V OUT P1-5 V OUT P1-6 V OUT P1-7 V OUT RTN P1-8 V OUT RTN P1-9 V OUT RTN P1-10 V OUT RTN P1-11 V OUT RTN P1-12 V OUT RTN P1-13 CHASSIS GND P1-14 CHASSIS GND P1-15 5VDC P1-16 5VDC P1-17 5VDC RTN P1-18 5VDC RTN P1-19 DATA P1-20 DATA GND P1-21 V OUT SENSE P1-22 V OUT SENSE RTN P1-23 MARGIN PROGRAM P1-24 MARGIN HI P1-25 SWP P1-26 ISO ENA/DCOK/ TEMP OK/FAN FAIL RTN P1-27 ISO DCOK P1-28 ISO EN/INH P1-29 ISO TEMP OK P1-30 OPAMP/SYNC/FAN FAIL SIGNAL P1-31 I MONITOR P1-32 I MONITOR RTN P1-33 N/C P1-34 ACOK COLLECTOR P1-35 ACOK EMITTER P1-36 V AUX RTN P1-37 V AUX P1-38 V ANODE (MAIN O/P) Technical Support: (888) 41-ASTEC or (407) 241-2752 Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662 HPR3 Rack AMERICAS EUROPE ASIA 5810 Van Allen Way Carlsbad, CA 92008 Telephone: 760-930-4600 Facsimile: 760-930-0698 Astec House, Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX, UK Telephone: 44 (1384) 842-211 Facsimile: 44 (1384) 843-355 Units 2111-2116, Level 21 Tower1, Metroplaza 223, Hing Fong Road Fwai Fong, New Territories Hong Kong Telephone: 852-2437-9662 Facsimile: 852-2402-4426 AC Cord: Qualtek Electronics or Equivalent Part Number: 227003-01 AWG: 12 Rating(A): 20A Cord Type: SJT NEMA Plug Type: 5-20P IEC Connector Type: C-19 J20 J21 J22 www.astecpower.com 155 HPR3 -0 00 Pin Assignments J21 Control Connector for PS1 & PS2 (Slot 1 & 2) J20 Control Connector for PS3 & PS4 (Slot 3 & 4) PS1 Pin No. J21-1 J21-2 J21-3 J21-4 J21-5 J21-6 J21-7 J21-8 J21-9 J21-20 J21-21 J21-22 J21-23 J21-24 J21-25 J21-26 J21-27 J21-28 PS3 Pin No. J20-1 J20-2 J20-3 J20-4 J20-5 J20-6 J20-7 J20-8 J20-9 J20-20 J20-21 J20-22 J20-23 J20-24 J20-25 J20-26 J20-27 J20-28 Function +V Anode ( module present ) AC OK collector I monitor return Op amp / Sync / Fan Fail Signal Enable / Inhibit (isolated) Enable / DC OK/ Temp OK / Fan Fail RTN Margin Program + Sense Vout N/C AC ok emitter Ext bias I monitor Temp OK DC OK (isolated) Margin high - Sense Vout N/C N/C PS4 Pin No. J20-10 J20-11 J20-12 J20-13 J20-14 J20-15 J20-16 J20-17 J20-18 J20-19 J20-29 J20-30 J20-31 J20-32 J20-33 J20-34 J20-35 J20-36 J20-37 Function +V anode ( module present ) AC OK collector I monitor return Op amp / Sync / Fan Fail Signal Enable / Inhibit (isolated) Enable / DC OK / Temp OK / Fan Fail RTN Margin Program + Sense Vout N/C N/C AC OK emitter Ext bias I monitor Temp OK DC OK (isolated) Margin high - Sense Vout N/C N/C PS2 Pin No. J21-10 J21-11 J21-12 J21-13 J21-14 J21-15 J21-16 J21-17 J21-18 J21-19 J21-29 J21-30 J21-31 J21-32 J21-33 J21-34 J21-35 J21-36 J21-37 Function +V Anode ( module present ) AC OK collector I monitor return Op amp / Sync / Fan Fail Signal Enable / Inhibit (isolated) Enable / DC OK / Temp OK / Fan Fail RTN Margin Program + Sense Vout N/C AC ok emitter Ext bias I monitor Temp OK DC OK (isolated) Margin high - Sense Vout N/C N/C Function +V Anode ( module present ) AC OK collector I monitor return Op amp / Sync / Fan Fail Signal Enable / Inhibit (isolated) Enable / DC OK / Temp OK / Fan Fail RTN Margin Program + Sense Vout N/C N/C AC OK emitter Ext bias I monitor Temp OK DC OK (isolated) Margin high - Sense Vout N/C N/C J22 Sense Connector Pin No. J22-1 J22-2 J22-3 J22-4 J22-5 J22-6 J22-7 J22-8 J22-9 156 Function -Sense Vout N/C Enable / Inhibit gnd N/C N/C SWP +Sense Vout Enable / Inhibit N/C Technical Support: (888) 41-ASTEC or (407) 241-2752 Americas: (760) 930-4600 Europe (UK) 44 (1384) 842-211 Asia (HK) 852-2437-9662