Ramp/Soak Process Controller
E5CK--T
Advanced, 1/16-DIN Ramp/Soak
Process Controllers Ideal for
Worldwide Use
D
D
D
D
D
D
D
D
D
Offers one pattern of simple programming control, up to
four patterns with communications (16 steps per
pattern).
Water-resistant front face meets IP66/NEMA 4 (indoor
use).
Modular structure, one-stock type.
Heat/Cool control.
Serial communications (RS-232C and RS-485).
Temperature and analog inputs.
High-accuracy: 100 ms sampling (for analog input).
Conforms to international EMC and safety standards.
3-year warranty.
RC
Ordering Information
Order control output boards and option boards separately. A single output board and option board can be mounted to each base unit. For
example, for a relay control output, order the E53-R4R4 output board in addition to the E5CK-TAA1-500 Process Controller. Model with
-500 has a terminal cover for finger protection
J Process Controllers
Stock Note: Shaded models are normally stocked.
Description
DIN size
Base unit with terminal cover
1/16
/ DIN
(48 x 48 mm))
Supply voltage
100-240 VAC
Model
E5CK-TAA1-500 AC100-240
E5CK-TAA1 AC100-240
Note: Part numbers ending in -500 available at Omron USA, non -500 numbers available in Omron Canada only. Model with -500 has a
terminal cover for finger protection.
J Optional Output Boards
Stock Note: Shaded models are normally stocked.
Description
Specifications
Max. quantity
Model
Relay/Relay
SPST/SPST, 5 A, 250 VAC
1
E53-R4R4
Relay/Pulse
y/
SPST, 5 A/NPN, 24 VDC
1
E53-Q4R4
SPST, 5 A/PNP, 24 VDC
1
E53-Q4HR4
SPST, 5 A/4--20 mA
1
E53-C4R4
SPST, 5 A/0-20 mA
1
E53-C4DR4
Relay/Linear voltage
SPST, 5 A/0-10 VDC
1
E53-V44R4
Pulse/Pulse
/
NPN/NPN, 24 VDC
1
E53-Q4Q4
PNP/PNP, 24 VDC
1
E53-Q4HQ4H
RS-232C
1
E53-CK01
RS-485
1
E53-CK03
Event input
For remote set point
1
E53-CKB
Transfer output
4 to 20 mA
1
E53-CKF
Relay/Linear
y/
current
Computer
p
communications
Note: If the control period is less than 5 seconds, use an SSR (solid state relay) or pulse voltage output.
A--180
Ramp/Soak Process Controller
E5CK--T
J Accessories (Order Separately)
Stock Note: Shaded models are normally stocked.
Description
Specifications
Compatible controller
Max. quantity
Model
Current transformer; order
only if using heater
burnout alarm function
50 A load, 5.8 mm hole dia.
E5CK-T
1
E54-CT1
120 A load, 12 mm hole dia.
E5CK-T
1
E54-CT3
Terminal cover (supplied
with -500 models)
Provides finger protection from
terminals (VDE0106 part 100)
E5CK-T
1
E53-COV07
Software
For setup and monitoring;
requires optional computer
communications board
All
1
Thermo Tools
(see Note)
Note: Contact Omron for current version information.
Specifications
J Ratings
Model
E5CK-T
Supply voltage
100 to 240 VAC, 50/60 Hz
Power consumption
15 VA
Operating voltage range
Input
p
Input
p impedance
p
85% to 110% of rated supply voltage
Thermocouple
K, J, T, E, L, U, N, R, S, B, W, PLII
Platinum resistance thermometer
JPt100, Pt100
Current input
4 to 20 mA, 0 to 20 mA
Voltage input
1 to 5 V, 0 to 5 V, 1 to 10 V
Current input
150 Ω
Voltage input
1 MΩ min.
Control output
According to Output Board (see Output Board Ratings and Characteristics)
Auxiliary output
SPST-NO, 1 A at 250 VAC (resistive load)
Control method
ON/OFF or advanced PID control
Setting method
Digital setting using front panel keys or communications features
Indication method
Additional functions
7-segment digital display and LEDs
Standard
Manual output, heating/cooling control, SP limiter, loop burnout alarm, MV limiter,
MV change rate limiter, input digital filter, input shift, run/reset, protect functions,
scaling function
Ramp/Soak Process Controller
E5CK--T
A--181
J Characteristics
Indication accuracy
y
(S N
t 1)
(See
Note
Thermocouple
±0.3% of indication value or ±1°C, whichever greater, ±1 digit max.
Platinum
resistance
thermometer
±0.2% of indication value or ±0.8°C, whichever greater, ±1 digit max.
Analog input
±0.2% of indication value, ±1 digit max.
Hysteresis
0.01% to 99.99% FS (in units of 0.01% FS)
Proportional band (P)
0.1% to 999.9% FS (in units of 0.1% FS)
Integral (reset) time (I)
0 to 3,999 s (in units of 1 s)
Derivative (rate) time (D)
0 to 3,999 s (in units of 1 s)
Control period
1 to 99 s (in units of 1 s)
Manual reset value
0.0% to 100.0% (in units of 0.1%)
Alarm setting range
--1,999 to 9,999 or --199.9 or 999.9 (decimal point position dependent on input type)
Set time
0 to 99 hrs 59 min or 0 to 99 min 59 s
Program capacity
1 pattern, 16 steps (possible to use up to 4 patterns with the communications function.)
Programming method
Time or ramp setting method
±0.2% (±500 ms) of the set value
Time accuracy
Sampling
p g period
p
(S N
(See
Note
t 2)
Temperature input
250 ms
Analog input
100 ms
Insulation resistance
20 MΩ min. (at 500 VDC)
Dielectric strength
Vibration resistance
Shock resistance
Ambient temperature
p
2,000 VAC, 50/60 Hz for 1 min between terminals of different polarities
Malfunction
10 to 55 Hz, 10 m/s2 (approx. 1G) for 10 min each in X, Y, and Z directions
Destruction
10 to 55 Hz, 20 m/s2 (approx. 2G) for 2 hrs each in X, Y, and Z directions
Malfunction
200 m/s2 min. (approx. 20G), 3 times each in 6 directions (100 m/s2 (approx. 10G)
applied to the relay)
Destruction
300 m/s2 min. (30G), 3 times each in 6 directions
Operating
--10°C to 55°C (with no icing)/3-year warranty period: --10°C to 50°C
Storage
--25°C to 65°C (with no icing)
Ambient humidity
Operating
35% to 85%
Enclosure ratings
g
Front panel
NEMA 4 for indoor use (equivalent to IP66)
Rear case
IEC standard IP20
Terminals
IEC standard IP00
Memory protection
Non-volatile memory (number of writings: 100,000 operations)
Weight
Approx. 170 g;
Adapter: approx. 10 g
EMC
Emission Enclosure:
Emission AC Mains:
Immunity ESD:
Approved standards
UL1092, CSA22.2 No. 14, CSA22.2 No. 1010-1
Conforms to EN50081-2, EN50082-2, EN61010-1 (IEC1010-1)
Conforms to VDE0106/part 100 (Finger Protection), when the separately-ordered
terminal cover is mounted.
EN55011 Group 1 class A
EN55011 Group 1 class A
EN61000-4-2: 4kV contact discharge (level 2)
8kV air discharge (level 3)
Immunity RF-interference:
ENV50140:
10V/m (amplitude modulated,
80 MHz to 1 GHz) (level 3)
10 V/m (pulse modulated, 900
MHz)
Immunity Conducted Disturbance: ENV50141:
10V (0.15 to 80 MHz ) (level 3)
Immunity Burst:
EN61000-4-4: 2kV power-line (level 3)
2kV I/O signal-line (level 4)
Note: 1. The indication accuracy of the K1, T, and N thermocouples at a temperature of -100°C max. is ±2°C ±1 digit maximum. The
indication accuracy of the U and L thermocouples at any temperature is ±2°C ±1 digit maximum.
The indication accuracy of the B thermocouple at a temperature of 400°C max. is unrestricted.
The indication accuracy of the R and S thermocouples at a temperature of 200°C max. is ±3°C ±1 digit maximum.
The indication accuracy of the W thermocouple at any temperature is (±0.3% of the indicated value or ±3°C, whichever is greater) ±1 digit maximum. The indication accuracy of the PLII thermocouple at any temperature is (±0.3% or ±2°C, whichever is
greater) ±1 digit maximum.
2. The sampling period of the standard model with CT and remote SP inputs is 250 ms.
A--182
Ramp/Soak Process Controller
E5CK--T
J Option Board Ratings and Characteristics
Model
Description
E53-CKB
Specifications
Event input
Contact input:
ON: 1 kΩ max., OFF: 100 kΩ min.
No-contact input:
ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
Communications
E53-CK01
E53-CK03
RS-232C
RS-485
E53-CKF
Transfer output
Transmission method: Half-duplex
Synchronization method: Start-stop synchronization (asynchronous method)
Baud rate: 1.2/2.4/4.8/9.6/19.2 kbps
4 to 20 mA:
Permissible load impedance: 500 Ω max.
Resolution: approx. 2,600 steps
Note: Event input is used for switching the pattern number, run or reset command, or automatic and manual mode with an external signal
input.
Temperature Ranges
Platinum Resistance Thermometer
Input (switch selectable)
Range
JPt100
Pt100
°C
--199.9° to 650.0°
--199.9° to 650.0°
°F
--199.9° to 999.9°
--199.9° to 999.9°
0.1
0.1
Resolution °C/°F (main setting and alarm)
Thermocouple
K1
K2
J1
J2
T
E
L1
L2
U
N
R
S
B
W
PLII
°C
--200
to
1,300
0.0 to
500.0
--100
to 850
0.0 to
400.0
--199.9
to
400.0
0 to
600
--100
to 850
0.0 to
400.0
--199.9
to
400.0
--200
to
1,300
0 to
1,700
0 to
1,700
100 to
1,800
0 to
2,300
0 to
1,300
°F
--300
to
2,300
0.0 to
900.0
--100
to
1,500
0.0 to
750.0
--199.9
to
700.0
0 to
1,100
--100
to
1,500
0.0 to
750.0
--199.9
to
700.0
--300
to
2,300
0 to
3,000
0 to
3,000
300 to
3,200
0 to
4,100
0 to
2,300
1
0.1
1
0.1
0.1
1
1
0.1
0.1
1
1
1
1
1
1
Input (switch
selectable)
Range
Resolution
°C/°F (main
setting, alarm)
Note: 1. Setting number is factory-set to 2 (K1).
2. Thermocouple W is W/Re 5-26 (tungsten rhenium 5, tungsten rhenium 26).
Current/Voltage
Input (switch selectable)
Current input
4 to 20 mA
Voltage input
0 to 20 mA
1 to 5 V
Range
One of following ranges depending on results of scaling
--1999 to 9999
--199.9 to 999.9
--19.99 to 99.99
--1.999 to 9.999
Resolution (main setting and alarm)
Depends on range selected
0 to 5 V
Ramp/Soak Process Controller
0 to 10 V
E5CK--T
A--183
Nomenclature
J E5CK-T
Display 1
Display 2
Operation Indicators
Up Key/Down Key
Display Key
RUN/RST Key
Dimensions
Unit: mm (inch)
J E5CK-T
Panel Cutouts
13.3
(0.52)
58 (2.28)
53L x 53W
65
(2.56)
min.
44.8 X 44.8
48 (1.89)
100 (3.94)
60
(2.36)
min.
J Accessories
Terminal Cover
E53-COV07
44.3
(1.74)
1.5
(0.06)
44.3
(1.74)
Note: Terminal cover is supplied for controller with -500 in the part number; for non-500 model, order separately.
A--184
Ramp/Soak Process Controller
E5CK--T
Installation
J Main Parts
J Setting Up the Output Board
Terminals
Output Board
Housing
1. Two rectangular holes are provided on the power board (right
side of Controller). Fit the two protrusions of the output board
into these two holes.
2. With the output board fitted into the power board, fit the output board into the connector on the control board (left side of
Controller).
1
2
Input type
connector
Option Board
Front panel
J Removing Internal
Mechanism
While pressing the hooks on the left and right sides of the front
panel, carefully pull the internal mechanism from the housing.
(Refer to the drawing below.)
Ramp/Soak Process Controller
E5CK--T
A--185
J Mounting the Controller
Note: On a standard model, set up the output boards for control outputs 1 and 2 before mounting the controller.
1. Insert the Controller into the panel’s mounting hole at the position shown in the figure below.
2. Push the adapter along the Controller body from the terminals up to the panel, and fasten temporarily.
3. Tighten the two fixing screws on the adapter. When tightening screws, tighten the two screws alternately keeping the torque to
approximately 0.29 to 0.39 N S m, or 3 to 4 kgf S cm.
Adapter
Panel
Watertight packing
Input Jumper Setting
Note: The jumper is factory-set to TC S PT (temperature input).
Set the jumper to temperature, voltage, or current input according to the sensor connected to the input terminal.
I: Current input
V: Voltage input
Note: Do not touch the pins of the jumper connector when setting the input type.
TC S PT: Temperature input
After setting the jumper, put on the housing, pressing the housing until the hooks of the front panel snap on.
Terminal Cover
The E5CK-AA1-500 Controller is provided with a terminal cover E53-COV07. Fasten the terminal cover as follows by using the snap pin.
A--186
Ramp/Soak Process Controller
E5CK--T
J Wiring Terminals
Terminal Arrangement
E5CK-T
OUT1
AC100--240V 50/60 Hz
(AC/DC24V)
SOURCE
SUB1
5
11
12
10
4
9
3
8
2
7
1
13
EV1
RS232C
RS485
TRSF
14
OUT2
IN
6
TRSF: Transfer output
EV1:Event input
Ramp/Soak Process Controller
E5CK--T
A--187
J Wiring Precautions
•
•
•
Use ducts to separate input leads and power lines in order to protect the Controller and its lines from external noise.
Solderless terminals are recommended when wiring the Controller.
Tighten the terminal screws using a torque no greater than 0.78 N S m, or 8 kgf S cm max. Be careful not to tighten the terminal
screws too tightly.
Power Blocks for E5CK--T
The E5CK-T has independent power supplies for each of the terminal blocks shown below.
Note: The power supplies for blocks C (exclude relay output) and D are shared for the following option board:
E53-CKB or E53-CKF Option Board
E5CK-T
C
5 11 12 10
4
9
3
8
2
7
1 13 14 6
D
B
A
C
J E5CK-T Wiring
Power Supply
Input 100 to 240 VAC to terminal numbers 4 and 5 according to the specification.
5
11
12
10
4
9
3
8
2
1
7
13
14
6
Input
Connect the input to terminal numbers 6 to 8 as follows according to the input type.
5
11
12
10
4
9
3
8
2
7
1
13
14
-
8
8
7
7
8
-
7
V
+
6
6
Thermocouple
7
mA
6
+
Platinum resistance
thermometer
6
8
-
Voltage input
TC ⋅ PT
6
+
Current input
V
I
Match the inputs with the internal jumper settings for each input type. For thermocouple or platinum resistance thermometer inputs, set
the inputs to a common position (TC/PT) as the temperature input.
Control Output
Terminal numbers 11 and 12 are for control output 1 (OUT1). The five output types and internal equalizing circuits are available according
to the output board.
5
11
12
10
4
9
3
8
2
7
1
13
A--188
14
6
11
+v
+
+v
11
+
GND
L
GND
12
Relay
NPN
E53-R4R4
E53-Q4R4
E53-Q4Q4
Ramp/Soak Process Controller
12
-
PNP
E53-Q4HR4
E53-Q4HQ4H
E5CK--T
+
11
11
L
12
+
11
L
V
12
-
0 to 10 V
E53-V44R4
mA
L
12
-
4 to 20mA
E53-C4R4
E53-C4DR4
Terminal numbers 9 and 10 are for control output 2 (OUT2). The three output types and internal equalizing circuits are available according
to the output board.
+
+V
10
+
+V
10
10
L
GND
9
L
GND
9
9
-
Relay
NPN
E53-R4R4 /E53-V44R4
E53-Q4R4 /E53-C4R4
E53-Q4HR4/E53-C4DR4
E53-Q4Q4
-
PNP
E53-Q4HQ4H
Specifications for Each Type of Output
Output type
Specifications
Relay
Voltage (NPN)
Voltage (PNP)
3 A at 250 VAC
20 mA at 12 VDC (with short-circuit protection)
20 mA at 12 VDC (with short-circuit protection)
0 to 10 V
4 to 20 mA
0 to 10 VDC, permissible load impedance: 1 kΩ min., resolution: approx. 2,600
4 to 20 mA, permissible load impedance: 500 Ω max., resolution: approx. 2,600
Auxiliary Output 1
Terminal numbers 2 and 3 are for auxiliary output 1 (SUB1).
The internal equalizing circuit for auxiliary output 1 is as follows:
5
11
12
10
4
9
3
8
2
7
13
1
14
3
2
6
Relay specifications are as follows: SPST-NO, 250 VAC, 1 A
Option
Terminal numbers 1, 13, and 14 are valid only when the option board is set in the Controller.
The following four connections are possible depending on the model of the option board.
5
11
12
10
13
9
4
3
8
2
7
1
13
14
6
14
1
SD
RD
SG
+
A
13
13
13
14
14
14
1
1
1
4 to 20mA
B
RS-232C
RS-485
Event input
E53-CK01
E53-CK03
E53-CKB
--
Transfer output
E53-CKF
Use event inputs under the following conditions:
Contact input
ON: 1 kΩ max., OFF: 100 kΩ min.
No-contact input
ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max.
The polarity for no-contact input is as follows:
13
+
14
-1
Transfer output specifications are as follows: 4 to 20 mA, load: 500 Ω max., resolution approx. 2600
Ramp/Soak Process Controller
E5CK--T
A--189
Precautions
J Operating Environment
J Operation
•
•
•
•
•
Operate the Controller within the rated ambient operating
temperature, ambient operating humidity, and storage temperature ranges.
Use the Controller according to the vibration resistance,
shock resistance, and enclosure ratings.
Do not install the Controller in places with corrosive gas or
excessive dust.
Do not install the Controller near machines generating highfrequency noise.
J Mounting
•
•
•
•
•
Wire the terminals of the Unit using solderless terminals.
The tightening torque applied to the terminal screws of the
Unit must be approximately 0.78 N S m or 8 kgf S cm.
Use the following type of solderless terminals for M3.5
screws.
7.2 mm max.
7.2 mm max.
A--190
Ramp/Soak Process Controller
•
•
To reduce inductive noise influence, the lead wires connecting the input type to the Controller must be separated from
the power lines and load lines.
Use the specified compensating conductors for thermocouples. Use lead wires having a small resistance for platinum
resistance thermometers.
J Connection Example
•
•
•
•
The dimensions of the Controller conform to DIN 43700.
Recommended panel thickness is 1 to 8 mm.
Mount the Unit horizontally.
J Connection
•
•
E5CK--T
The alarm outputs of a model with an alarm function may not
turn ON correctly when the model malfunctions. The use of
alarm equipment with the Controller is recommended.
The parameters and internal switch are set before shipping
so that the Unit will function normally. Change the settings of
the parameters and internal switch according to the
application if necessary.
After power has been supplied to the Controller, several seconds are required until the relay is turned ON. Consider this
time delay when designing sequenced circuits which
incorporate a Controller.
Do not use excessive force when removing the internal
mechanism from the housing. Protect the internal connector
or electronic parts of the Unit from shock.
Protect against static discharge when changing the settings
of the internal switch. Changing the settings on a grounded
conductive mat is recommended.
When connecting the control output board to the Temperature Controller or Process Controller, make sure that the
control output board is the appropriate type, or the system
may malfunction.
J SSR
Connection Example of Process Controller and SSR
SSR
Digital Controller
Load
+
+
Voltage output
terminal
(for driving SSR)
Heater
INPUT
--
LOAD
Power supply
for load
-Connectable
Power SSR
E5jK-T
Process Controller with
Voltage Output
(12 VDC,
40 mA max.)
E5CK-T
Controller with
Voltage Output
(12 VDC,
20 mA max.)
See the following table.
Model
G3PA/G3PB
G3NA
G3NE
SSRs
connected in parallel
E5AK-/E5EK-T:
8 pcs.
E5CK-T: 4 pcs.
E5AK-/E5EK-T:
5 pcs.
E5CK-T: 2 pcs.
E5AK-/E5EK-T: 2 pcs.
E5CK-T: 1 piece
Rated
input
voltage
5 to 24 VDC
5 to 24 VDC
12 VDC
Features
Thin, SSR with built-in heat sink;
1-phase and 3-phase models
Standard model with screw terminals
Compact, low-cost model with tab
terminals
Appearance
Ramp/Soak Process Controller
E5CK--T
A--191
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6/04
Specifications subject to change without notice
Printed in USA