MIL-PRF-38534 AND 38535 CERTIFIED FACILITY M.S KENNEDY CORP. 541 HIGHPOWER POWER HIGH OP-AMP OP-AMP SERIES FEATURES: Available to SMD #5962-88701 High Output Current - 10 Amps Peak Wide Power Supply Range - ±10V to ±40V Programmable Current Limit FET Input Isolated Case Replacement for OMA 541SKB - MSK541 OMA 541SDB - MSK146 OMA 541SZB - MSK147 MSK146 MSK145 MSK147 DESCRIPTION: MSK541 The MSK541 is a high power monolithic amplifier ideally suited for high power amplification and magnetic deflection applications. This amplifier is capable of operation at a supply voltage rating of 80 volts and can deliver guaranteed continuous output currents up to 5A, making the MSK541 series an excellent low cost choice for motor drive circuits. The amplifier and load can be protected from fault conditions through the use of internal current limit circuitry that can be user programmed with a single external resistor. The MSK541 is pin compatible with popular op-amps such as the BurrBrown OPA501, OPA511, OPA512, OPA541 and 3573. The MSK541 is available in a hermetically sealed 8 pin TO-3 package. The MSK145 is available in a 6 pin SIP Package. The MSK146 is an 8 pin Power DIP Package and the MSK147 is available in an 8 pin Power Z-TAB Package for applications requiring bolt down heat sinking. Other package styles are also available for a wide range of applications. EQUIVALENT SCHEMATIC (TO-3 PIN-OUT SHOWN) TYPICAL APPLICATIONS Servo Amplifer Motor Driver Audio Amplifier Programmable Power Supply Magnetic Deflection PIN-OUT INFORMATION 1 2 3 4 Current Sense No Connection Positive Power Supply Non-Inverting Input 5 Inverting Input 6 Negative Power Supply 7 No Connection 8 Output Drive CASE=ISOLATED The above pin out table is for the MSK541 (TO-3). Refer to the mechanical specifications page for the pin out information of additional package styles. 1 8548-29 Rev. L 6/14 ABSOLUTE MAXIMUM RATINGS ±VCC IOUT VIN VIN Supply Voltage Peak Output Current Differential Input Voltage Common Mode Input Voltage ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ±40V See S.O.A. ±VCC ±VCC ○ ○ ○ 10 TST TLD ○ ○ 11 Storage Temperature Range Lead Temperature Range (10 Seconds) Junction Temperature Case Operating Temperature Range Military Versions Industrial Versions ○ ○ TJ TC ○ ○ ○ ○ ○ Parameter Input Bias Current 4 Input Offset Current 4 Thermal Resistance ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Military Group A Typ. Max. Subgroup Min. VIN = 0V VIN = 0V VIN = 0V VCM = 0V Either Input VCM=0V Input Capacitance Input Impedance F = DC Common Mode Rejection Ratio 4 F = DC VCM = ±22V Power Supply Rejection Ratio VCC = ±10V to ±40V Input Noise Voltage F = 10 Hz to 1 KHz OUTPUT RL = 5.6Ω F = 10 KHz Output Voltage Swing RL =10Ω F = 10 KHz R L = 5.6Ω F =10 KHz Output Current RL = 10Ω F = 10 KHz Settling Time 3 0.1% 2V step Power Bandwidth 4 RL = 10Ω VO = 20 VRMS TRANSFER CHARACTERISTICS Slew Rate VOUT = ±10V RL = 10Ω Open Loop Voltage Gain 4 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ -65° to +150°C ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 300° 150°C ○ ○ -55°C to +125°C -40°C to +85°C ○ 9 Test Conditions STATIC Supply Voltage Range 2 4 Quiescent Current INPUT Input Offset Voltage Input Offset Voltage Drift ○ ○ ○ ELECTRICAL SPECIFICATIONS ○ ○ F = 10 HZ RL = 10 KΩ (541) All Others ±35 ±20 ±40 ±30 Min. ±35 ±20 ±40 - Units 1, 2, 3 ±10 - 1 2, 3 1 2, 3 1 2, 3 - 95 - 4 5, 6 4 5, 6 4 ±28 ±30 ±5 ±3.0 45 ±29 ±31 ±8 2 55 - ±28 ±5 40 ±29 ±8 2 50 - V V A A μS KHz 4 4 5, 6 - 6 96 86 - 10 100 1.2 1.0 1.9 1.2 6 90 - 10 100 1.9 1.0 2.2 1.5 V/μS dB dB °C/W °C/W ±0.1 ±1.5 ±15 ±50 ±4 ±50 ±0.2 ±150 2.0 30 50 5 1012 113 90 10 ±10 - Industrial 5 Typ. Max. 90 - ±1.0 ±10 ±15 ±4 ±100 ±0.2 2.0 30 5 1012 113 90 10 V mA mV μV/°C pA nA pA nA pF Ω dB dB μVRMS NOTES: Unless otherwise specified RCL = 0Ω, ±VCC = ±34 VDC Electrical specifications are derated for power supply voltages other than ±34 VDC. AV = -1, measured in false summing junction circuit. Devices shall be capable of meeting the parameter, but need not be tested. Typical parameters are for reference only. Industrial devices shall be tested to subgroups 1 and 4 unless otherwise specified. Military grade devices ('B' suffix) shall be 100% tested to subgroups 1, 2, 3 and 4. Subgroup 5 and 6 testing available upon request. Subgroup 1, 4 TA = TC = +25°C Subgroup 2, 5 TA = TC = +125°C Subgroup 3, 6 TA = TC = -55°C 9 Reference DSCC SMD 5962-88701 for electrical specifications for devices purchased as such. 10 Continuous operation at or above maximum ratings may adversely effect the device performance and/or life cycle. 11 Internal solder reflow temperature is 180°C, do not exceed. 1 2 3 4 5 6 7 8 2 8548-29 Rev. L 6/14 APPLICATION NOTES HEAT SINKING CURRENT LIMIT To select the correct heat sink for your application, refer to the thermal model and governing equation below. The MSK541 has an on-board current limit scheme designed to limit the output drivers anytime output current exceeds a predetermined limit. The following formula may be used to determine the value of the current limit resistance necessary to establish the desired current limit. Thermal Model: RCL (OHMs) = (0.809 volts / current limit in amps) - 0.057 OHM The 0.057 OHM term takes into account any wire bond and lead resistance. Since the 0.809 volt term is obtained from the base emitter voltage drop of a bipolar transistor, the equation only holds true for operation at +25°C case temperature. The effect that temperature has on current limit may be seen on the Current Limit vs. Case Temperature Curve in the Typical Performance Curves. Current Limit Connection Governing Equation: TJ = PD X (RθJC + RθCS + RθSA) + TA Where TJ PD RθJC RθCS RθSA TC TA TS = = = = = = = = Junction Temperature Total Power Dissipation Junction to Case Thermal Resistance Case to Heat Sink Thermal Resistance Heat Sink to Ambient Thermal Resistance Case Temperature Ambient Temperature Sink Temperature See "Application Circuits" in this data sheet for additional information on current limit connections. Example: (TO-3 PACKAGE) In our example the amplifier application requires the output to drive a 20 volt peak sine wave across a 5 ohm load for 4 amps of output current. For a worst case analysis we will treat the 4 amps peak output current as a D.C. output current. The power supplies are ±35 VDC. 1.) Find Power Dissipation PD = [(quiescent current) X (+VCC - (VCC))] + [(VS - VO) X IOUT] = (30 mA) X (70V) + (15V) X (4A) = 2.1W + 60W = 62.1W 2.) For conservative design, set TJ = +150°C 3.) For this example, worst case TA = +25°C 4.) RθJC = 1.2°C/W typically for the TO-3 package 5.) RθCS = 0.15°C/W for most thermal greases 6.) Rearrange governing equation to solve for RθSA RθSA = (TJ - TA) / PD - (RθJC) - (RθCS) = (150°C - 25°C) / 62.1W - (1.2°C/W) - (0.15°C/W) = 0.66°C/W The heat sink in this example must have a thermal resistance of no more than 0.66°C/W to maintain a junction temperature of no more than +150°C. Since this value of thermal resistance may be difficult to find, other measures may have to be taken to decrease the overall power dissipation. 3 POWER SUPPLY BYPASSING Both the negative and the positive power supplies must be effectively decoupled with a high and low frequency bypass circuit to avoid power supply induced oscillation. An effective decoupling scheme consists of a 0.1 microfarad ceramic capacitor in parallel with a 4.7 microfarad tantalum capacitor from each power supply pin to ground. It is also a good practice with very high power op-amps, such as the MSK541, to place a 30-50 microfarad nonelectrolytic capacitor with a low effective series resistance in parallel with the other two power supply decoupling capacitors. This capacitor will eliminate any peak output voltage clipping which may occur due to poor power supply load regulation. All power supply decoupling capacitors should be placed as close to the package power supply pins as possible (pins 3 and 6 for the MSK541). SAFE OPERATING AREA The safe operating area curve is a graphical representation of the power handling capability of the amplifier under various conditions. The wire bond current carrying capability, transistor junction temperature and secondary breakdown limitations are all incorporated into the safe operating area curves. All applications should be checked against the S.O.A. curves to ensure high M.T.B.F. 8548-29 Rev. L 6/14 APPLICATION CIRCUITS Clamping Output for EMF-Generating Loads Isolating Capacitive Loads Replacing OPA501 with MSK541 Motor Current a Function of VIN Programmable Torque Circuit When replacing the OPA501, OPA511, OPA512 or 3573 with the MSK541, it is not necessary to make any changes in the current limit scheme. Since pin 2 is not connected in the MSK541, the current limit resistor connected from pin 1 to pin 2 can be left in the circuit or removed. The linear relationship of torque output to current input of the modern torque motor makes this simple control circuit ideal for many material processing and testing applications. The sense resistor develops a feedback voltage proportional to motor current and the small signal properties of the Power Op Amp insure accuracy. With this closed loop operation, temperature induced impedance variations of the motor winding are automatically compensated. 4 8548-29 Rev. L 6/14 TYPICAL PERFORMANCE CURVES 5 8548-29 Rev. L 6/14 MECHANICAL SPECIFICATIONS MSK145 POWER SIP PACKAGE CASE=ISOLATED WEIGHT=14.2 GRAMS TYPICAL ALL DIMENSIONS ARE SPECIFIED IN INCHES MSK146 WEIGHT=5.9 GRAMS TYPICAL POWER DIP PACKAGE CASE=ISOLATED ESD TRIANGLE INDICATES PIN 1 MSK147 WEIGHT=6.5 GRAMS TYPICAL 6 POWER Z-TAB PACKAGE CASE=ISOLATED 8548-29 Rev. L 6/14 MECHANICAL SPECIFICATIONS CONTINUED ALL DIMENSIONS ARE SPECIFIED IN INCHES WEIGHT=15.2 GRAMS TYPICAL ORDERING INFORMATION Part Number MSK541 MSK541B 5962-887010101X 5962-887010103X Screening Level Industrial MIL-PRF-38534, Class H DSCC-SMD DSCC-SMD 7 8548-29 Rev. L 6/14 REVISION HISTORY M.S. Kennedy Corp. Phone (315) 701-6751 Fax (315) 701-6752 www.mskennedy.com The information contained herein is believed to be accurate at the time of printing. MSK reserves the right to make changes to its products or specifications without notice, however and assumes no liability for the use of its products. Please visit our website for the most recent revision of this datasheet 8 8548-29 Rev. L 6/14