HLG-120H 120W Single Output Switching Power Supply series Features : Universal AC input / Full range (up to 305VAC) Built-in active PFC function High efficiency up to 93.5% Protections: Short circuit / Overload / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potential meter IP67 / IP65 design for indoor or outdoor installations Three in one dimming function (1~10Vdc or PWM signal or resistor) Suitable for LED lighting and street lighting applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10) 110 F HLG-120H-12 A M M IP65 IP67 SELV Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistor. SPECIFICATION MODEL DC VOLTAGE HLG-120H-12 HLG-120H-15 HLG-120H-20 HLG-120H-24 HLG-120H-30 HLG-120H-36 HLG-120H-42 HLG-120H-48 HLG-120H-54 12V 15V 20V 24V 30V 36V 42V 48V 54V 7.5 ~ 15V 10 ~ 20V 12 ~ 24V 18 ~ 36V 21 ~ 42V 24 ~ 48V 27 ~ 54V 3.4A 2.9A 2.5A 2.3A CONSTANT CURRENT REGION Note.4 6 ~12V OUTPUT RATED CURRENT 10A 8A 6A 5A 15 ~ 30V 4A RATED POWER 120W 120W 120W 120W 120W 122.4W 121.8W 120W 124.2W RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 38 ~ 46V 43 ~ 53V 49 ~ 58V 1.7 ~ 3.4A 1.4 ~ 2.9A 1.2 ~ 2.5A 1.1 ~ 2.3A Can be adjusted by internal potential meter or through output cable CURRENT ADJ. RANGE 5 ~ 10A 4 ~ 8A 3 ~ 6A 2.5 ~ 5A 2 ~ 4A VOLTAGE TOLERANCE Note.3 2.5% 2.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION SETUP, RISE TIME 1.5% 2.0% Note.8 2500ms, 50ms at full load 12ms at full load HOLD UP TIME (Typ.) VOLTAGE RANGE INPUT Note.5 90 ~ 305VAC 230VAC / 115VAC 47 ~ 63Hz POWER FACTOR PF 0.95/230VAC EFFICIENCY (Typ.) 92% AC CURRENT INRUSH CURRENT(Typ.) 1.4A / 115VAC 0.6A / 230VAC COLD START 75A/230VAC OVER CURRENT 230VAC / 115VAC 127 ~ 431VDC FREQUENCY RANGE PF 0.98/115VAC at full load and rated output voltage 93% 92% 93% 93% 0.55A / 277VAC PF 0.9 at 50 ~ 100% load 93% 93% Note.4 SHORT CIRCUIT OVER VOLTAGE 93.5% 54 ~ 60V 59 ~ 65V 95 ~ 108% Protection type : Constant current limiting, recovers automatically after fault condition is removed Constant current limiting, recovers automatically after fault condition is removed 47 ~ 53V 34 ~ 38V 14 ~ 17V 18 ~ 21V 28 ~ 34V 41 ~ 46V 23 ~ 27V Protection type : Shut down o/p voltage with auto-recovery or re-power on to recovery OVER TEMPERATURE 100 10 (RTH2) Protection type : Shut down o/p voltage, recovers automatically after temperature goes down WORKING TEMP. -40 ~ +60 WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION 93.5% <0.75mA / 277VAC LEAKAGE CURRENT PROTECTION 230VAC / 115VAC ; B type 2500ms, 200ms at 95% load @ full load ; +70 @ 60% load (Refer to derating curve) 20 ~ 95% RH non-condensing -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 50 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes SAFETY STANDARDS Note.7 UL8750, EN61347-1, EN61347-2-13 independent IP65 or IP67 approved ; Design refer to UL60950-1, TUV EN60950-1 WITHSTAND VOLTAGE I/P-O/P:3.75KVAC I/P-FG:1.88KVAC O/P-FG:0.5KVAC SAFETY & ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH EMC EMI CONDUCTION & RADIATION Compliance to EN55015, EN55022 (CISPR22) Class B Compliance to EN61000-3-2 Class C ( 50% load) ; EN61000-3-3 HARMONIC CURRENT EMS IMMUNITY MTBF OTHERS DIMENSION PACKING NOTE Compliance to EN61000-4-2,3,4,5,6,8,11; ENV50204, EN61547, EN55024, heavy industry level (surge 4KV), criteria A 192.2Khrs min. MIL-HDBK-217F (25 ) 220*68*38.8mm (L*W*H) 1.12Kg; 12pcs/14.4Kg/0.76CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 50% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement. 120W Single Output Switching Power Supply HLG-120H Mechanical Specification Case No.994A series Unit:mm Blank:(HLG-120H) 220 196 12 9.4 9.6 300 20 34.2 300 20 68 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 9.4 SJTW 18AWG 3C 38.8 SJTW 14AWG 2C 4.2 4PL -V(Black) +V(Red) IP67 rated. Cable for I/O connection. A Type:(HLG-120H-_A) 220 196 12 9.4 9.6 34.2 68 300 20 Vo Io ADJ. ADJ. 300 20 SJTW 18AWG 3C SJTW 14AWG 2C 4.2 4PL -V(Black) +V(Red) 38.8 9.4 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) IP65 rated. Output voltage and constant current level can be adjusted through internal potential meter. (Can access by removing the rubber stopper on the case.) File Name:HLG-120H-SPEC 2011-01-31 HLG-120H 120W Single Output Switching Power Supply series B Type:(HLG-120H-_B) 220 196 12 9.6 9.4 300 20 SJTW 18AWG 2C 34.2 68 300 20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) DIM+(Blue) DIM-(White) SJTW 14AWG 2C 9.4 SJTW 18AWG 3C -V(Black) +V(Red) 38.8 4.2 4PL IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistor or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) Resistance value 10K Percentage of rated current 10% 20K 30K 20% 30% 40K 50K 40% 60K 70K 80K OPEN 100K 90K 50% 60% 70% 80% 90% 100% 102%~108% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% 10V PWM signal for output current adjustment (Typical): Frequency range :100HZ ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 102%~108% Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V DIM+ DIM(B Type) O.L.P. FG O.L.P. PFC CONTROL DETECTION CIRCUIT PWM CONTROL O.T.P. O.V.P. Derating Curve Static Characteristics fosc : 100KHz 100 100 90 80 80 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz File Name:HLG-120H-SPEC 2011-01-31 120W Single Output Switching Power Supply HLG-120H series Power Factor Characteristic Power factor will be higher than 0.9 when output loading is 50% or higher. Constant Current Mode PF 1.02 1 0.98 0.96 0.94 0.92 0.9 0.88 0.86 0.84 230VAC 110VAC 50% 60% 70% 80% 90% 100% LOAD EFFICIENCY vs LOAD (48V Model) EFFICIENCY (%) HLG-120H series possess superior working efficiency that up to 93.5% can be reached in field applications. 97 95 93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 230VAC 110VAC 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). Vo(%) 100 (A) Constant Voltage area (B) Constant Current area 50 50 100 Io (%) Typical LED power supply I-V curve File Name:HLG-120-SPEC 2011-01-31 HLG-120H 120W Single Output Switching Power Supply series ~ ~ Direct driving : Under direct driving, the power supply will work in "constant current mode (CC)" and output voltage of the power supply will be clamped by sum of forward voltage (V F ) of the LED strip. The total forward voltage of series connecting LEDs is suggested for 60%~95% of power supply rated output voltage due to concern of the best PF value and efficiency. AC source HLG-120H I/P O/P AC source ~ ~ With LED driver Using additional driver, the power supply will work in "constant voltage mode (CV)" and output voltage of the power supply will be kept in rated value. In this drive mode, several design issues need to be considered: 1.Output voltage of PSU must be higher than total forward voltage of series connecting LEDs by 3V minimum. 2.Input capacitor (Cin) of LED driver circuit should use 47uF ~ 100uF(typ.) of rating depends on the operating frequency of the LED driver. The higher the operating frequency is used, the smaller value of Cin should be chosen, and vice versa. 3.Do not use B type with LED driver. I/P HLG-120H O/P R Cin VF Cout L IC Circuit DIMMING OPERATION(for B-type only) Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-120H B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistor or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-120H-SPEC 2011-01-31 HLG-120H 120W Single Output Switching Power Supply series EMI DEBUG SUGGESTION Chassis of LED Lamp C ~ ~ LED CC driver AC source I/P HLG-120H CC IC O/P FG B A D A A. Add a common mode ferrite choke on output wires to reduce the common emission between 10M ~ 300MHz per lighting EMI regulation. B. Chassis of LED lamp and chassis of HLG-120H or the FG wire should be connected to the safety ground to reduce the EMI noise, including the conduction and radiation emission. C. The additional X-Cap and discharge resistor can reduce the low frequency conduction noise between 9K ~ 1MHz per lighting EMI regulation. D. L-C filter should be added at the DC input of LED constant current driver to avoid the differential emission and high frequency noise generated by the CC driver. WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-120H to operate in dry/wet/damp or outdoor environment. AC source HLG-120H I/P Size O/P Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. 5-PIN 5A/PIN M12-05 10A max. Size Pin Configuration (Female) M15 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner Suitable for 14AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-120H O/P Wires File Name:HLG-120H-SPEC 2011-01-31