EPCOS Product Brief 2016 Film Capacitors PCC Power Capacitors for HybridPACK www.epcos.com TM IGBT Modules V1.1 - Edition March 2016 Technology Film assembly 1) Metal-end spray layer 2) Free margin 3) Metallization, flat or CSP (with or without structure) Self-healing property 4) Heavy-edge 5) Dielectric 1) Organic dielectric 2) Metalized electrodes 3) Material displacing shock wave 4) Air gap 5, 6) Plasma discharge zone Fig. 1: Cross section of a metalized film capacitor Metallized film capacitors (fig.1) have the advantage that for certain failures in the dielectric the capacitor will not go into short thanks to the ultrathin metallized electrode (thickness typical 10 to 100 nm) and the use of aluminium as material for the electrodes. If a breakdown occurs, the aluminium will evaporate around the breakdown spot and immediately oxidize to Al2 O3, which is an excellent insulator. So the breakdown spot becomes highimpedance and is insulated from the rest of the capacitor. The insulated area is formed in a few microseconds and ensures the full functionality of the capacitor after breakdown. This behaviour is called “clearing” or “self-healing” (fig. 2). In principle there should not be any further clearing during the service life, since all capacitors are typically “cleared” with a voltage of 1.5 times the rated voltage during the production process. Additionally, to limit the energy dissipation during a clearing event, for some designs at least one electrode is divided into segments, connected by small links or fuses. The capacitors are typically © EPCOS AG 2016 7) Boundary layer between plasma zone and dielectric 8) Break down channel 9) Dielectric in gas zone 10) Isolation area Fig. 2: Self-healing property of a metalized film capacitor named “segmented” or “structured” metalized film capacitors. See fig. 3 example of a “T-segmentation”: Typical rated voltages (V): IGBT rated voltage PCC capacitor Rated voltage Maximum voltage 1) 650 - 705 450 500 750 500 550 1200 900 950 1) For limited time, please refer to data sheet EPCOS possesses different winding technologies: The stacked technology, typically used for PCC film capacitors, for which the film is already wound flat on the winding machine. This technology offers the highest fill factor and the lowest ESR. The rated voltage is defined as the continuous operating voltage taking into account for the calculation of the expected lifetime. The maximum voltage is the maximum operating voltage to be applied on the capacitor for short operations (e.g. up to 10% of the expected calculated lifetime). A detailed lifetime calculation based on a mission profile (voltage, temperature) can be submitted upon request. The flat pressed winding technology which is most commonly used on the market for this type of application today. This technology offers the lowest costs at a good performance. 2 PCC for Infineon HybridPackTM 1 (HP1) PRELIMINARY Fig. 1a - For HP1 platform Additional fixing may be necessary upon application requirements Fig. 2a - For HP1-DC6 platform With side mounting external DC bus bars Fig. 1b - For HP1 platform With side mounting terminals Fig. 2b - For HP1-DC6 platform With side mounting terminals without external DC bus bars HP1 platform 650 V – FS***xR07A1** Ordering code B25655J4307K001 B25655P4467K000 B25655P4567K000 B25655P4407K1002) B25655P4507K1002) B25655P4607K1003) B25655P4467K001 B25655P4567K001 B25655P4407K1012) B25655P4507K1012) B25655P4607K1013) CR VRDC Imax 1) Lself RS Î IS tan Weight Fig. 120 Hz Dimensions LxWxH mm μF V A nH m kA kA 300 460 560 400 500 600 460 560 400 500 600 450 450 450 450 450 450 450 450 450 450 450 120 150 150 120 120 120 150 150 120 120 120 30 25 25 25 25 25 25 25 25 25 25 0.8 0.6 0.6 0.8 0.8 0.8 0.6 0.6 0.8 0.8 0.8 0.9 1.5 1.8 1.4 1.6 2.0 1.5 1.8 1.4 1.6 2.0 2.7 5.0 5.6 4.4 5.0 6.0 5.0 5.6 4.4 5.0 6.0 8 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 Weight Fig. 0.9 0.75 0.9 0.75 kg 1a 1a 1a 1a 1a 1a 1b 1b 1b 1b 1b HP1-DC6 platform 705 V – FS***R07A3** Ordering code B25655P4607J011 B25655P4607J0212) B25655P4477J111 B25655P4477J1212) 1) 2) 3) CR VRDC Imax 1) Lself RS Î IS tan μF V nH m kA kA 120 Hz Dimensions LxWxH mm 0.6 0.6 0.8 0.8 1.5 1.5 1.1 1.1 4.5 4.5 3.0 3.0 10 · 10-4 10 · 10-4 10 · 10-4 10 · 10-4 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 140 x 72 x 50 600 600 470 470 450 450 450 450 A 150 150 120 120 25 25 25 25 kg 2a 2b 2a 2b Considering maximum hot spot temperature at +105 °C and cooling efficiency to be validated. Preferred types. Reduced life time, please refer to data sheet. Green marked lines: New types …K/J1xx available during 2016. Red marked line: Not recommended for new designs. Further mechanical configurations and capacitor values upon request. 2-line EMC filter for HP1-DC6 platform available under preliminary order code P100316-P001. More information for Infineon HP1-DC6 module, refer to: http://www.infineon.com/ © EPCOS AG 2016 3 PCC for Infineon HybridPackTM 2 (HP2) PRELIMINARY Fig. 3a – For HP2 platform Fig. 3b – For HP2 platform Additional fixing may be necessary upon application requirements (see page 5 with side mounting terminals) HP2 platform 680 V – FS***R07A2** Ordering code CR μF B25655J4507K005 B25655P4707K030 B25655P4907K030 B25655P4108K030 B25655P4507K1302) B25655P4507K1402) B25655P4707K1302) B25655P4707K1402) B25655P4857K130 B25655P4857K140 B25655P4907K1302) B25655P4907K1402) B25655P4108K1303) B25655P4108K1403) 1) 2) 3) VRDC Imax 1) V 500 450 700 450 900 450 1000 450 500 450 500 450 700 450 700 450 850 450 850 450 900 450 900 450 1000 450 1000 450 Lself RS Î IS tan Weight Fig. 120 Hz Dimensions LxWxH mm A nH m kA kA 120 190 190 190 170 170 170 170 170 170 170 170 170 170 15 15 15 15 15 15 15 15 15 15 15 15 15 15 1.0 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 1.5 2.5 3.0 3.2 1.8 1.8 2.8 2.8 3.1 3.1 3.3 3.3 3.3 3.3 4.5 7.5 9.0 10.0 5.5 5.5 8.4 8.4 9.3 9.3 9.9 9.9 10.0 10.0 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 kg 3a 3a 3a 3a 3a 3b 3a 3b 3a 3b 3a 3b 3a 3b Considering maximum hot spot temperature at +105 °C and cooling efficiency to be validated. Preferred types. Reduced life time, please refer to data sheet. Green marked lines: New types …K/J1xx available during 2016. Red marked line: Not recommended for new designs. © EPCOS AG 2016 4 PCC for Infineon HybridPackTM 2 (HP2) PRELIMINARY Fig. 4a – For HP2 platform With DC connectors and side mounting terminals Fig. 4b – For HP2 platform With DC connectors and side mounting terminals HP2 platform 680 V – FS***R07A2** Ordering code CR μF B25655P4707K031 B25655P4907K031 B25655P4108K031 B25655P4507K1312) B25655P4507K1412) B25655P4707K1312) B25655P4707K1412) B25655P4857K131 B25655P4857K141 B25655P4907K1312) B25655P4907K1412) B25655P4108K1313) B25655P4108K1413) 1) 2) 3) VRDC Imax 1) V 700 450 900 450 1000 450 500 450 500 450 700 450 700 450 850 450 850 450 900 450 900 450 1000 450 1000 450 Lself RS Î IS tan Weight Fig. 120 Hz Dimensions LxWxH mm A nH m kA kA 190 190 190 170 170 170 170 170 170 170 170 170 170 15 15 15 15 15 15 15 15 15 15 15 15 15 0.5 0.5 0.5 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.7 2.5 3.0 3.2 1.8 1.8 2.8 2.8 3.1 3.1 3.3 3.3 3.3 3.3 7.5 9.0 10.0 5.5 5.5 8.4 8.4 9.3 9.3 9.9 9.9 10.0 10.0 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 5 · 10-4 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 237 x 72 x 50 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 kg 4a 4a 4a 4a 4b 4a 4b 4a 4b 4a 4b 4a 4b Considering maximum hot spot temperature at +105 °C and cooling efficiency to be validated. Preferred types. Reduced life time, please refer to data sheet. Green marked lines: New types …K/J1xx available during 2016. © EPCOS AG 2016 5 PCC for Infineon HybridPackTM Drive (HP Drive) PRELIMINARY Fig. 5 – For HP Drive platform With side mounting terminals HP Drive platform 750 V – FS***R08A6** Ordering code B25655P5507K051 B25655P5407K1512) CR VRDC Imax 1) Lself RS Î IS tan μF V 500 500 A nH m kA kA 160 150 15 15 0.5 0.6 2.0 2.0 500 400 Weight Fig. 120 Hz Dimensions LxWxH mm 6.0 6.0 5 · 10-4 5 · 10-4 154 x 72 x 50 154 x 72 x 50 0.8 0.8 Weight Fig. 0.8 kg 5 5 HP Drive platform 1200 V – FS***R12A6** Ordering code 2) B25655P9127K151 1) 2) CR VRDC Imax 1) Lself RS Î IS tan μF V 900 A nH m kA kA 120 Hz Dimensions LxWxH mm 120 15 0.8 3.5 11.0 5 · 10-4 154 x 72 x 50 120 kg 5 Considering maximum hot spot temperature at +105 °C and cooling efficiency to be validated. Preferred types. Green marked lines: New types …K/J1xx available during 2016. © EPCOS AG 2016 6 Cautions and Warnings PRELIMINARY Specifications and characteristics Capacitance tolerance K ±10% / J ±5% tan δ0 2 · 10 VR Vs 450 / 500 / 900 V DC 600 / 700 / 1300 V DC -4 Test data Voltage between terminals VTT Voltage between terminals and case VTC Rins C 675 / 750 / 1350 V DC, 10 s 3000 V DC, 10 s ≥10000 s Life expectancy FQ Values after Test Ca, IEC 68-2 (21 days, 40 °C, 93% rel. humidity) |C/C| Up to 15 000 hours @ THS 1) 300 fit tan ≤5 · 10 Rins C ≤3000 s ≤5% -4 Tested based on AEC Q-200 rev. D Climatic category 40/105/21 Tstg Tmin Tmax THS (maximum hot spot temperature) Max. permissible humidity -45 ... +110 °C -40 °C +105 °C +105 °C 95% Construction and general data Resin filling Case Terminals Creepage and clearance distance Cooling Degree of protection RoHS compliant Polyurethane resin Plastic (Polycarbonate) Flat copper (tinned) Figure 1: 9 mm Figure 2: 8 mm to be confirmed Indoor mounting (IP54) 1) To be confirmed; depending on the application Display of ordering codes for EPCOS products The ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes HybridPack is a trademark of Infineon Technologies AG Important information Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products. We expressly point out that these statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. It is incumbent on the customer to check and decide whether a product is suitable for use in a particular application. This publication is only a brief product survey which may be changed from time to time. Our products are described in detail in our data sheets. The Important notes (www.epcos.com/ImportantNotes) and the product-specific Cautions and warnings must be observed. All relevant information is available through our sales offices. © EPCOS AG A TDK Group Company Edition March 2016 Printed in Germany