Keysight Technologies i3070 Series 5i Inline In-Circuit Test Systems Data Sheet Introduction The Keysight i3070 Series 5i Inline In-Circuit Test (ICT) systems are designed to bring you all the industry-leading ICT technologies into your fully automated manufacturing line. The latest i3070 Series 5i offers a lean option which is slimmer than ever, reducing floor space needs by 56% compared with the classic i3070 standalone solution. Despite a smaller form factor, this lean model supports bigger board sizes. The i3070 Series 5i lean option also features a built-in bypass conveyor which can transport printed circuit board assemblies to the adjacent ICT system or other test station. This removes the need for an exterior link conveyor, saving more precious footprint. Built to stringent specifications for SMEMA compatibility, this solution can be easily integrated into your existing SMT lines. What’s more, the new i3070 Series 5i lean option comes with changeable conveyor flow directions, making it easy to be integrated into different SMT lines. Keysight i3070 Series 5i Inline ICT –– Full suite of award-winning Keysight ICT solutions –– Short-wire fixturing technology ensures transportability, repeatability and stability –– Innovative design ensures easy maintenance and fixture change –– Full automation capabilities reduce labor costs in today’s competitive labor market where retention of experienced line operators is becoming a challenge. –– Single point of contact for your ICT solution, versus customized automation requiring liaison with different test and automation vendors. –– Excellent ROIC protection, as the heart of your existing i3070 system, the module cards (e.g. pincards and ASRU N card) can be migrated into the inline system. –– Reduced human contact to minimize contamination and ESD damages to the assemblies. Deployment options for the i3070 Series 5i The Series 5i can be deployed in island mode or inline mode, depending on your automation test strategy and cycle time requirements. Refer to Figures 1 and 2 for examples of these two common SMT layouts. Unloader (Magazine) Reject Loader i3070 Series 5i (Magazine) Pusher Conveyor Figure 1. Island mode deployment of the i3070 Series 5i 03 | Keysight | i3070 Series 5i Inline In-Circuit Test System - Data Sheet Link Conveyor Loader (Magazine) Bareboard Loader Link Conveyor Printer Inspection Conveyor Mounter Link Conveyor Reflow Oven Buffer Reject AOI Reject Unloader Pusher i3070 Series 5i Conveyor Figure 2. Inline mode deployment of the i3070 Series 5i Award-winning ICT Solutions At the core of the i3070 Series 5i is Keysight’s powerful new analog stimulus and response unit (ASRU N), which offers unsurpassed test throughput and coverage for today’s complex PCBAs. The i3070 Series 5i comes with the latest software, which means you will benefit from the award-winning technologies within the same system: Cover-Extend Technology – Enables tests for PCBAs which would otherwise be inaccessible using traditional ICT probing methods. Throughput Multiplier – Boosts test throughput with Keysight’s patented Throughput Multiplier, which lets you test multiple boards simultaneously. This eliminates redundant test generation and debug, saving you time and money. Autodebug – Slashes debug time from three days to four hours or less! AutoOptimizer - Optimizes test times for repeated tests with a click of a button, reducing the test times by 10 to 50 percent per test. Keysight Utility Card – Allows easy plug-in of third-party test modules for flash programming, boundary scan and LED tests, thus enhancing ROIC of your i3070 system! 04 | Keysight | i3070 Series 5i Inline In-Circuit Test System - Data Sheet Easy maintenance and fixture change The i3070 Series 5i is designed with ease of use in mind for the busy line operator and test engineer. The card cage is mounted on heavy-duty slides, and can be easily pulled out to facilitate replacement of module cards (refer to image on the left). An ergonomically designed drawer unit enables fixtures to be easily loaded onto or unloaded from the test system. These features save both time and effort, especially for lines running a higher mix of products. Furthermore, an array of tools like intelligent fixture identification, board orientation detection and test plan revision controls are available to help you develop best-in-class automation solutions. Short-wire fixturing technology Personality Personality pins pins Alignment Alignment plate plate Diagrammatic view of a simplate express fixture. Besides enhancing ease of use and maintenance, the i3070 Series 5i retains the popular and proprietary Keysight short-wire fixturing technology used in our stalwart Keysight i3070 systems. Short wire fixturing eliminates problems commonly found with long wire fixturing, such as noise and deterioration of test stability. This translates into transportable, repeatable and stable tests on your i3070 Series 5i, even if you need to deploy tests halfway across the globe, or on different manufacturing sites. 05 | Keysight | i3070 Series 5i Inline In-Circuit Test System - Data Sheet Specifications Dimensions (excluding beacon and LCD panel) Number of test nodes PCB size PCB thickness Maximum supportable PCB weight PCB edge support Top-side (adjustable) & bottom side clearance Units mm inches mm inches mm inches kg lb mm inches mm inches Transport method & direction Transport speed Transport height Bottom fixture height PCB exchange time Press force Air pressure Power mm/sec in/sec mm inches mm inches sec kN lbf kPa psi E9988E 1206 (L) x 930 (W) x 1860 (H) 47.5 (L) x 36.6 (W) x 73.2 (H) E9988EL (Lean footprint) 800 (L) x 1400 (W) x 1900 (H) 31.5 (L) x 55.1 (W) x 74.8 (H) 2592 maximum Min: 50 (L) x 60 (W), max: 350 (L) x 350 (W) Min: 50 (L) x 60 (W), max: 410 (L) x 380 (W) 1 Min: 2 (L) x 2.4 (W), max: 13.8 (L) x 13.8 (W) Min: 2 (L) x 2.4 (W), max: 16.1 (L) x 15.0 (W) 1 Min: 0.6, max: 4 Min: 0.02, max: 0.16 3 6.6 3 0.12 Top: 90, bottom: 30 Top: 3.5, bottom: 1.2 Belt transfer, left to right or right to left Belt transfer, left to right or right to left (factory configured) (User-configurable direction) Min: 100, max: 400 Min: 3.9, max: 15.7 Min: 900 2, max: 1000 Min: 35.4 2, max: 39.4 Min: 75, max: 105 2 Min: 2.9, max: 4.1 2 5–8 10 2,248 500 to 700 72.5 to 101.5 3-phase, DELTA; supports 200-240 VAC 3-phase, WYE; supports 208-220 VAC 3-phase, WYE with neutral; supports 220/380-240/415 VAC (Line-to-neutral/Line-to-line) 1. Maximum supported board size without secondary conveyor installed. If secondary conveyor is used, the maximum supportable board size is 350 mm (L) x 350 mm (W) or 13.8 in (L) x 13.8 in (W) 2. Transport height and bottom fixture height are related. If transport height is at a minimum of 900 mm or 35.4 in, then maximum fixture height is limited to 90 mm or 3.5 in. If bottom fixture height is at a maximum of 105 mm or 4.1 in, then the minimum transport height is limited to 915 mm or 36 in. Related Keysight literature and online references Publication title Keysight Medalist i3070 Series 5 In-Circuit Test System – Data Sheet Keysight In-Circuit Test Suite – Portfolio Brochure Keysight Utility Card for In-Circuit Test – Data Sheet Keysight Medalist i3070 LED Test – Technical Overview Medalist i3070 In Circuit Test – Utilizing the most comprehensive Limited Access Solution on In Circuit Test – A Case Study Keysight Medalist VTEP v2.0 Powered! With Cover-Extend Technology – Flyer Overcoming Limited Access with Cover-Extend Technology at In-Circuit Test – Case Study IEEE 1149.6 Standard Boundary Scan Testing on Keysight Medalist i3070 In Circuit Systems – White Paper Related literature can be located on Keysight’s i3070 In-Circuit Test Solutions web site at: www.keysight.com/find/i3070 Pub number 5990-4344EN 5992-0423EN 5990-4411EN 5990-8680EN 5990-3741EN 5989-8429EN 5990-4218EN 5990-3232EN 06 | Keysight | i3070 Series 5i Inline In-Circuit Test System - Data Sheet From Hewlett-Packard through Agilent to Keysight For more than 75 years, we‘ve been helping you unlock measurement insights. Our unique combination of hardware, software and people can help you reach your next breakthrough. Unlocking measurement insights since 1939. 1939 THE FUTURE myKeysight www.keysight.com/find/mykeysight A personalized view into the information most relevant to you. 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DEKRA Certified ISO 9001:2015 Quality Management System This information is subject to change without notice. © Keysight Technologies, 2013 - 2016 Published in USA, April 7, 2016 5991-2686EN www.keysight.com