40W OPEN-FRAME SWITCHING POWER SUPPLIES • • • • • • • • • • • Single, Dual and Triple Output Models Universal AC-Input and DC-Input Models CE Mark: UL/CSA/EN60950 Approvals BABT Approvals Austel CCL Certification Models with UL544/CSA C22.2-601/EN60-601 Medical Safety Approvals EN55022/FCC Class B Input Line Filter 0% Minimum Load Requirement Over-Current/Short-Circuit Protection 2-Year Warranty Minimum 200,000-Hour MTBF CHARACTERISTICS Input Voltage .............................FLU and MDU models, universal input range 85-265 VAC single phase or 100-370 VDC. DC-input models, 36-75 VDC (48V, nominal). Input Line Frequency ................47-440 Hz (ac input models). Input Line Protection .................MOV transient protected (FLU and MDU series). Input line fuse provided on-board. (See Note 1.) EMI Filter...................................Standard. Performance surpasses conducted EMI requirements of EN55022/FCC Class B by 10 dB, typ. DC Output .................................See table. (Note 2.) Continuous Output Power.........40W, maximum. Leakage Current .......................MDU Series, non-patient contact rating: 500 µA, maximum. Output Voltage Adjust ...............Primary output adjustable ±5%. Auxiliary outputs fixed. Efficiency...................................62-75%, typical (nominal input line voltage, nominal load conditions). Hold-Up Time ............................FLU and MDU models: 16 ms (115 VAC input), 32 ms (230 VAC input), minimum, at full load Overload Protection ..................Power-limit circuit. Short-Circuit Protection.............Continuous. Over-Voltage Protection............Primary output only. Soft Start ...................................Standard on all models. Design Topology .......................Flyback converter with current-mode control. Frequency of Operation ............40 kHz (fixed). Hi-Pot Isolation..........................FLU Series: 5300 VDC, input-to-output for one minute. (Note 3.) MDU Series: 5700 VDC, input-to-output for one minute. (Note 3.) Noise, Ripple and Spike ...........1% peak-to-peak, maximum. (See Note 5.) Temperature Range ..................-20°C to +70°C. Output Power De-Rating...........De-rate output power and current linearly 2%/°C from +50°C to +70°C. Temperature Coefficient ............±0.05%/°C over the entire operating temperature range. Relative Humidity ......................0 to 95%, non-condensing. Altitude ......................................0 to 10,000 feet. Cooling ......................................Convection cooling is adequate. Moving air is recommended for operation in a confined area. Storage Temperature ................-40°C to +85°C. Storage Humidity ......................0 to 95%, non-condensing. Mean Time Between Failures ...>200,000 hours. (Note 6.) 08 Model Output Current Output Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V) (A) (A) (A) Tol. Reg. Reg. Reg. AC-DC Singles 85-265 VAC Input FLU1-40-1AD V1 5 0.0 8.00 8.00 1.0% 0.1% 0.2% — FLU1-40-2AD V1 9 0.0 4.40 4.40 1.0% 0.1% 0.2% — FLU1-40-3AD V1 12 0.0 3.30 3.30 1.0% 0.1% 0.2% — FLU1-40-4AD V1 15 0.0 2.70 2.70 1.0% 0.1% 0.2% — FLU1-40-5AD V1 24 0.0 1.70 1.70 1.0% 0.1% 0.2% — FLU1-40-6AD V1 28 0.0 1.40 1.40 1.0% 0.1% 0.2% — AC-DC Singles To UL544/EN60-601/CSA 22.2-601.1 MDU1-40-1AD V1 5 0.0 8.00 8.00 1.0% 0.1% 0.2% — MDU1-40-2AD V1 9 0.0 4.40 4.40 1.0% 0.1% 0.2% — MDU1-40-3AD V1 12 0.0 3.30 3.30 1.0% 0.1% 0.2% — MDU1-40-4AD V1 15 0.0 2.70 2.70 1.0% 0.1% 0.2% — MDU1-40-5AD V1 24 0.0 1.70 1.70 1.0% 0.1% 0.2% — MDU1-40-6AD V1 28 0.0 1.40 1.40 1.0% 0.1% 0.2% — AC-DC Duals 85-265 VAC Input FLU2-40-1AD V1 V2 +5 +12 0.0 0.0 3.00 5.00 1.0% 2.00 3.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% FLU2-40-2AD V1 V2 +5 +15 0.0 0.0 3.00 5.00 1.0% 1.70 2.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% FLU2-40-3AD V1 V2 +5 +24 0.0 0.0 3.00 5.00 1.0% 1.00 1.50 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% FLU2-40-4AD V1 V2 +5 +28 0.0 0.0 3.00 5.00 1.0% 1.00 1.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% FLU2-40-5AD V1 V2 5(ISO) 5(ISO) 0.0 0.0 6.00 6.00 1.0% 2.00 2.00 3.0% 0.2% 1.0% — 0.5% 1.0% 1.0% FLU2-40-6AD V1 12(ISO) V2 12(ISO) 0.0 0.0 2.00 3.00 1.0% 1.00 2.00 3.0% 0.2% 1.0% — 0.5% 1.0% 1.0% FLU2-40-7AD V1 15(ISO) V2 15(ISO) 0.0 0.0 1.50 2.50 1.0% 1.20 2.00 3.0% 0.2% 1.0% — 0.5% 1.0% 1.0% AC-DC Duals To UL544/EN60-601/CSA 22.2-601.1 MDU2-40-1AD V1 V2 +5 +12 0.0 0.0 3.00 5.00 1.0% 2.00 3.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% MDU2-40-2AD V1 V2 +5 +15 0.0 0.0 3.00 5.00 1.0% 1.70 2.00 5.0% 0.2% 1.0% — 0.2% 3.0% 4.0% MDU2-40-3AD V1 V2 +5 +24 0.0 0.0 3.00 5.00 1.0% 1.00 1.50 5.0% 0.2% 1.0% — 0.2% 3.0% 4.0% MDU2-40-4AD V1 V2 +5 +28 0.0 0.0 3.00 5.00 1.0% 1.00 1.00 5.0% 0.2% 1.0% 0.5% 3.0% — 4.0 POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected] 40W OPEN-FRAME SWITCHING POWER SUPPLIES Model Output Current Output Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V) (A) (A) (A) Tol. Reg. Reg. Reg. DC-DC Duals DC2-40-1AC 36-75 VDC Input V1 V2 +5 +12 0.0 0.0 3.00 5.00 1.0% 2.00 3.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% DC2-40-2AC V1 V2 +5 +15 0.0 0.0 3.00 5.00 1.0% 1.70 2.00 5.0% 0.2% 1.0% — 0.2% 3.0% 4.0% DC2-40-3AC V1 V2 +5 +24 0.0 0.0 3.00 5.00 1.0% 1.00 1.50 5.0% 0.2% 1.0% — 0.2% 3.0% 4.0% DC2-40-4AC V1 V2 +5 +28 0.0 0.0 3.00 5.00 1.0% 1.00 1.00 5.0% 0.2% 1.0% — 0.5% 3.0% 4.0% FLU3-40-1AD V1 V2 V3 +5 +12 -12 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% FLU3-40-2AD V1 V2 V3 +5 +12 -5 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 1.00 1.00 3.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% V1 V2 V3 +5 +15 -15 0.0 0.0 0.0 3.00 5.00 1.0% 1.20 2.00† 5.0% 0.50 0.60 5.0% V1 V2 V3 +5 +24 -12 0.0 0.0 0.0 V1 5(ISO) V2 12(ISO) V3 12(ISO) V1 5(ISO) V2 15(ISO) V3 15(ISO) FLU3-40-4AD FLU3-40-5AD FLU3-40-6AD Model AC-DC Triples To UL544/EN60-601/CSA 22.2-601.1 MDU3-40-1AD V1 V2 V3 +5 +12 -12 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% MDU3-40-2AD V1 V2 V3 +5 +12 -5 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 1.00 1.00 3.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% MDU3-40-3AD V1 V2 V3 +5 +15 -15 0.0 0.0 0.0 3.00 5.00 1.0% 1.20 2.00† 5.0% 0.50 0.60 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% MDU3-40-4AD V1 V2 V3 +5 +24 -12 0.0 0.0 0.0 3.00 5.00 1.0% 0.75 1.50§ 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% DC3-40-1AC 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% V1 V2 V3 +5 +12 -12 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% DC3-40-2AC 3.00 5.00 1.0% 0.75 1.50§ 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% V1 V2 V3 +5 +12 -5 0.0 0.0 0.0 3.00 5.00 1.0% 1.50 3.00* 5.0% 1.00 1.00 3.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% DC3-40-3AC 0.0 0.0 0.0 5.00 6.00 1.0% 0.30 0.50 4.0% 0.30 0.50 4.0% 0.2% 0.5% — 0.5% 1.0% 1.0% 0.5% 1.0% 1.0% V1 V2 V3 +5 +15 -15 0.0 0.0 0.0 3.00 5.00 1.0% 1.20 2.00† 5.0% 0.50 0.60 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% DC3-40-4AC 0.0 0.0 0.0 5.00 6.00 1.0% 0.30 0.50 4.0% 0.30 0.50 4.0% 0.2% 0.5% — 0.5% 1.0% 1.0% 0.5% 1.0% 1.0% V1 V2 V3 +5 +24 -12 0.0 0.0 0.0 3.00 5.00 1.0% 0.75 1.50§ 5.0% 0.50 0.70 5.0% 0.2% 1.0% — 1.0% 3.0% 4.0% 0.2% 1.0% 1.0% AC-DC Triples FLU3-40-3AD Output Current Output Output Voltage Min. Nom. Max. Voltage Line Load CrossOutput (V) (A) (A) (A) Tol. Reg. Reg. Reg. 85-265 VAC Input Notes 1. Replace the input line fuse with the same type and rating. Recommended: 2A/250V slow-blow fuse. 2. The sum of primary and auxiliary output currents from triple output models -1AD through -4AD must not exceed 5.0A. 3. Hi-pot isolation is 2200 VDC from the input of the supply to ground for 60 seconds. 4. All measurements are made directly at the terminals of the power supply. 5. Peak-to-peak and RMS metering equipment must have a 20 MHz frequency response with probes and cables that maintain a frequency response of 20 Hz to 20 MHz. Output ripple and spikes are measured directly at the output terminals of the power supply with a 0.1 µF ceramic capacitor. The probe ground band must make direct contact with the output return or common terminal to prevent erroneous noise measurements. 6. MTBF is calculated using the parts stress method in MILHDBK 217F (ground benign, TA = +25°C). 7. Output voltage tolerance is measured under nominal load current conditions. 8. Line regulation is measured under nominal load conditions as the input voltage is varied from 85 to 265 VAC (ac-input models) or from 36 to 75 VDC (dc-input models). 9. Load regulation is measured at 115 VAC or 230 VAC. For single output models, load regulation is measured while output current is varied from 0% to 100% of full load. With multiple output models, the output under test is brought to 60% DC-DC Triples 36-75 VDC Input * Peak output current rating = 5.0A (<60 seconds, duty cycle <10%). † Peak output current rating = 3.0A (<60 seconds, duty cycle <10%). § Peak output current rating = 2.0A (<60 seconds, duty cycle <10%). Model Selection Guide FLU 2 - 40 - 1 A D Series FLU = AC Input MDU = AC Input (UL544/IEC601 Safety) DC = DC Input Number of Outputs Output Power (W) Input Voltage D = 85-265 VAC C = 36 to 75 VDC Construction A = Open PCB B = L-Bracket C = Full Enclosure Output Voltage (Model) 10. 11. 12. 13. 14. of nominal load; load current is then varied +40%/-30% of nominal while other outputs are held at nominal load conditions. Cross-regulation is tested by changing the load on the primary output from 50% to 100% of nominal load while measuring the voltage change on the auxiliary output under test. The FLU1-40, FLU2-40 and FLU3-40 series are approved to UL1950 (File E140439), CSA22.2 No. 234 (File LR52335), EN60950/IEC950/DIN VDE 0805 (TÜV Licenses R679206, R0097621, R9071501), and Austel CCL (Certificate A92/PS/004). The FLU3-40 series has BABT/EN41003 approval ((NS/4199/123/R/604674). The MDU1-40, MDU2-40 and MDU3-40 series are approved to UL544 (File E151357), CSA 22.2 No. 601.1 (File LR52335) and EN60-601/IEC601-1/DIN VDE 0750 (TÜV Licenses R9271474, R9271475, R9271476). The DC2-40 and DC3-40 series are approved to UL1950 (File E140439), CSA22.2 No. 234 (File LR52335), and EN60950/IEC950/DIN VDE 0805 (TÜV License R9071501). POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected] 9 40W OPEN-FRAME SWITCHING POWER SUPPLIES FLU/MDU/DC 40W SERIES A. Dimensions shown are in inches. B. Tolerances = 0.00 ±0.01 inch. 0.000 ±0.005 inch. C. P1 input connectors are Molex 26-62-4030. The mating connector combines Molex housing 43061-0003 and crimp terminal 08-70-1030. D. P2 output connectors for the 40W series, except for models 5 and 6 of the FLU3-40 series, are Molex 26-60-4060. The mating connector combines Molex housing 43061-0006 and crimp terminal 08-70-1030. Models 5 and 6 of the FLU3-40 series use Molex 26-60-4080 for the P2 connector. The mating connector uses Molex housing 43061-0008 and crimp terminals 08-70-1030. Pin-Out Pin 1 2 3 4 5 6 7 8 10 FLU2-40 FLU2-40 FLU3-40 FLU1-40 MDU1-40 Models 1-4 Models 5-7 MDU2-40 DC2-40 Models 1-4 V1 V1 V1 Return Return Return N/A N/A V1 V1 V1 Return Return Return N/A N/A V2 V1 V1 Common Common N/C N/A N/A +V1(ISO) +V1(ISO) - V1(ISO) - V1(ISO) - V2(ISO) +V2(ISO) N/A N/A V2 V2 V2 V1 V1 V1 V1 V1 V1 Common Common Common Common Common Common N/C N/C V3 N/A N/A N/A N/A N/A N/A FLU3-40 Models 5-6 MDU3-40 +V2(ISO) - V2(ISO) +V1(ISO) +V1(ISO) - V1(ISO) - V1(ISO) +V3(ISO) - V3(ISO) DC3-40 V2 V2 V1 V1 V1 V1 Common Common Common Common V3 V3 N/A N/A N/A N/A POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected] 40W POWER SUPPLY ENCLOSURES L-Bracket To order, change the part number suffix from AD to BD or from AC to BC. 1. Material is 0.036-inch cold-rolled steel (20 AWG). 2. Finish is zinc and clear chromate plating. 3. Dimensions are in inches. 4. Tolerances = 0.00 ±0.01 0.000 ±0.005 L-Bracket and Cover To order full enclosure, change the part number suffix from AD to CD or from AC to CC. 1. Material is 0.036-inch cold-rolled steel (20 AWG). 2. Finish is zinc and clear chromate plating. 3. Dimensions are in inches. 4. Tolerances = 0.00 ±0.01 0.000 ±0.005 POWER GENERAL 152 Will Drive · Canton, MA 02021 USA · Phone 781-828-6216 · Fax 781-830-1155 · Email [email protected] 11