7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2151164 -1 DESCRIPTION E 2151164 -2 FINE CRIMP HEIGHT ADJUST E 2151164 -5 MECHANICAL FEED NON-CRIMP HEIGHT ADJUST 2151164 -7 E FINE CRIMP HEIGHT ADJUST 4 - - 5-18022-5 5-18022-5 - - - - - 8- 2151164 -4 1338685-1 - - 8- 2151164 -5 1338685-1 - - 5-18022-5 - 2119950-1 - 8- 2151164 -4 - 2119949-1 PNEUMATIC FEED 8- 2151164 -5 1338685-1 2161326-1 MECHANICAL FEED NONE CRIMP TOOLING KIT 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 1338685-1 2119949-1 SERVO LATCH PLATE 4 2119950-1 2119951-1 SMART APPLICATOR FINE CRIMP HEIGHT ADJUST E D SERVO LATCH PLATE PNEUMATIC 2119799-1 - - 1901094-3 2119653-1 1901094-3 - 2119653-1 2119641-1 - - - 2119641-1 CRIMP WIRE INSUL SIZE 2.03 mm [.080] 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 - - - - - - - - - - 2168400-6 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - 2063440-1 6 - - - - - - - - TYPE - F OV - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH n 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION (A)114-18144-1 - - - 4.00-4.60 mm [.157-.181 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL 967702-1 967702-2 C1__DWG_PN_1_1 - n 114-18148 - - INSULATION DIAMETER RANGE - 1.30-2.10 mm [.051-.083 IN] - - - - - - - TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] - 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 - C1__DWG_PN_3_0 TE TERMINAL - C1__DWG_PN_3_1 TE TERMINAL 1-968849-3 C1__DWG_PN_4_0 C1__DWG_PN_4_1 TE TERMINAL 1-968849-1 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1-968849-2 6 TE TERMINAL 1-1355833-1 C1__DWG_PN_3_0 C1__DWG_PN_3_1 C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING 4.9 W1__DWG_CRIMP_HT_1 5.8 W1__DWG_CRIMP_HT_2 6.7 W1__DWG_CRIMP_HT_3 WIRE SIZE 9 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] - CRIMP HEIGHT REFERENCE SETTING 6 6.5 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 6.7 W1__DWG_CRIMP_HT_2 - - W1__FA_SETTING_2 7.0 W1__DWG_CRIMP_HT_3 - - W1__FA_SETTING_3 6 B 1 2 4 7 8 9 A 10 11 12 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151164 2151164 2151164 2151164 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 1 & 62. 1 1 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT -4 -4 -5 -6 REVISIONS DIST A 66 P LTR 2063440-1 - APPLICATOR DATA 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE 2151164 -6 7- 2151164 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST E APPLICATOR STYLE CONVERSION CHART FEED TYPE LOC SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER D 6 - 1 - -77 -7 1 - -6 1 - -5 1 1 1 1 -2 - 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 -1 PART NO 1 - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 2079988_GATD 1 2119641-1 260 252 250 249 248 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 4 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 1 1 1 - 1 - 1 1 2 1 1 1 REF REF REF REF - - - 1 - - - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 4 1 1 - 1 4 1 1 1 1 4 1 1 1 - 1 3 1 - 4 1 3 1 - 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - - 1 1 2 1 - 1 - - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 1 -5 -2 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - MR GB D ECR-16-009548 01JUL2016 JH TE D1 ECR-16-010530 21JUL2016 YY JT E ECR-16-011186 04AUG2016 KH JDG PART NO - DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 10AUG2012 CHK 10AUG2012 APVD 10AUG2012 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-6 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1333204-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 2119785-7 1 455888-4 1 1-456405-5 247 246 245 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 67 66 63 62 60 59 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP TE Connectivity APPLICATION SPEC - 1 2119798-1 DESCRIPTION PRODUCT SPEC - APVD 16MAY2016 -1 1 DWN ECR-16-007080 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 DATE C 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 1338685-1 2168400-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-6 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1333204-7 2119757-8 238011-4 2119785-7 455888-4 1-456405-5 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) 1 -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151164 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 56 39 247 246 260 44 7 252 245 35 244 2 7 63 166 242 2 2 2 2 6 4.3 8 82 1 34 REF 2 3 172 C 1 177 56 SERVO LATCH PLATE 4 2 176 2 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 2 198 175 14.8 51 6 164 A 24 SERVO FEEDER NOT INCLUDED 117 REF 10 50 2 67 11 A 50 REF HOLDDOWN SET-UP 19 30 20 29 21 B 9 1 ITEM 30 LOCATED AT REAR HOLES 12 241 CAM POSITIONS 13 47 30 REF 29 REF 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 119 46 32 34 54 8 1 60 54 10 1 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 33 REF 245 REF 52 135 0.5 REF 1 137 B D 2 163 136 133 - 8 59 240 - - 243 238 C APVD 62 59 249 A SEE SHEET 1 DWN 37 38 250 DATE 40 239 PNEUMATIC DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10AUG2012 CHK 10AUG2012 APVD 10AUG2012 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151164 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV E 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 20 REVISION 2- 2151164 -1 DESCRIPTION E 2- 2151164 -2 D 5 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 FEED TYPE FINE CRIMP HEIGHT ADJUST E APPLICATOR STYLE CONVERSION CHART FINE CRIMP HEIGHT ADJUST CONVERT TO FINE CRIMP HEIGHT ADJUST 2- 2151164 -7 E FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT - 5-18022-5 8- 2151164 -5 - 8- 2151164 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - - 8- 2151164 -4 - 2119949-1 - 8- 2151164 -5 1338685-1 2161326-1 PNEUMATIC FEED - 2161326-1 5-18022-5 - 2119951-1 MECHANICAL FEED 4 1338685-1 2119949-1 SMART APPLICATOR E D SMART APPLICATOR SERVO LATCH PLATE 2- 2151164 -5 2119950-1 2119951-1 MECHANICAL FEED SERVO LATCH PLATE 7- 2151164 -7 SERVO LATCH PLATE PNEUMATIC CRIMP WIRE INSUL SIZE 5-18022-5 - - - - - 2119641-2 2119799-1 2.54 mm [.100] APPLICATOR INSTRUCTIONS 408-10389 - - 1901094-3 2119653-2 1901094-3 - 2119653-2 2119641-2 - - - - 2168400-6 (QUANTITY 2) 2119799-1 - - - 2168400-6 - - - - (QUANTITY 2) - 6 - - - - 2063440-1 - - - - - - - TYPE - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: WIRE STRIP LENGTH 4.00-4.60 mm [.157-.181 IN] C TERMINAL APPLICATION SPECIFICATION n 114-18144-0 - - - - 4.00-4.60 mm [.157-.181 IN] TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED TE TERMINAL 967702-1 C1__DWG_PN_1_1 - n 114-18148 - - INSULATION DIAMETER RANGE - 1.30-2.10 mm [.051-.083 IN] - - - - - TERMINALS APPLIED TE TERMINAL 967702-2 C1__DWG_PN_1_0 TE CRIMP SPECIFICATION WIRE STRIP LENGTH 1.40-2.10 mm [.055-.083 IN] - 2.8MM SENSOR - FLAT TYPE RECEPTACLE TERMINAL NAME: INSULATION DIAMETER RANGE - TE TERMINAL TERMINAL DATA: C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL - C1__DWG_PN_3_0 C1__DWG_PN_3_1 TE TERMINAL - TE TERMINAL C1__DWG_PN_4_0 1-968849-1 C1__DWG_PN_4_1 TE TERMINAL C1__DWG_PN_1_0 1-968849-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 TE TERMINAL C1__DWG_PN_3_0 1-968849-2 1-1355833-1 C1__DWG_PN_3_1 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.36+/-0.05 [.054+/-.002] 1.27+/-0.05 [.050+/-.002] 1.18+/-0.05 [.046+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 4.9 5.8 6.7 WIRE SIZE 9 W1__FA_SETTING_1 1.00mm2 0.75mm2 W1__FA_SETTING_2 0.50mm2 W1__FA_SETTING_3 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.20+/-0.05 [.047+/-.002] 1.18+/-0.05 [.046+/-.002] 1.15+/-0.05 [.045+/-.002] - CRIMP HEIGHT REFERENCE SETTING - 6.5 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_2 7.0 W1__DWG_CRIMP_HT_3 - W1__FA_SETTING_1 6.7 W1__DWG_CRIMP_HT_2 - 6 - W1__FA_SETTING_3 - 6 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. - 7 2151164 -4 2151164 -4 2151164 -5 8 A 9 10 11 1 1 - & 62. - & 152. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 50 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F OV 2.03 mm [.080] A - - APPLICATOR DATA REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED MECHANICAL LOC 1 - 1 - 1 - 1 1 1 1 - -77 -27 -25 -22 -21 2119782-1 2119640-1 2079988-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI DESCRIPTION 1 2119782 1 2119640-1 1 2079988_GATD 251 250 249 1 1 1 - 1 1 1 1 1 1 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 1338685-1 1-5018030-0 1901681-1 2-1752354-6 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-6 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 462006-6 1-1333204-7 2119757-8 238011-4 2119785-7 455888-4 1-456405-5 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 3 1 - 1 1 3 - - 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 1 DWN 10AUG2012 CHK 10AUG2012 APVD 10AUG2012 C. MOYER T. ELBIN T. ELBIN NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 1338685-1 1 1-5018030-0 1 1901681-1 1 2-1752354-6 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-6 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 462006-6 1 1-1333204-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2119757-8 1 238011-4 1 2119785-7 1 455888-4 1 1-456405-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079764 246 244 243 242 241 240 239 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 67 66 63 62 59 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119082-9 DESCRIPTION PRODUCT SPEC - 1 1-22279-3_SIMP Ocean Side Feed Applicator - DRAWING NO 2151164 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 7 56 140 152 2 D 2 2 244 7 139 243 PNEUMATIC 250 2 8 249 A 166 242 2 6 63 238 4.3 34 59 82 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 133 4 135 2 REF TERMINAL SUPPORT LOCATION 2 3 C 1 4 28 174 5 41 52 240 0.5 REF 8 163 136 140 REF 175 51 198 164 6 50 SERVO FEEDER NOT INCLUDED 67 213 A 50 19 10 30 0.5 2 33 24 14.8 66 11 A B DWN 251 MECHANICAL D DATE REF HOLDDOWN SET-UP 20 117 REF B 9 21 29 1 12 241 13 1 ITEM 30 LOCATED AT REAR HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10AUG2012 CHK 10AUG2012 APVD 10AUG2012 C. MOYER T. ELBIN T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151164 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV E