JFCW10 SERIES 10 Watt DC/DC Power Converters Rev B FEATURES Size: 1.00 x 1.00 x 0.39 inches (25.4 x 25.4 x 9.9 mm) • High Efficiency up to 91% • Built-in EN55022 Class B Filter • Remote On/Off Control • 10 Watts Maximum Output Power • 4:1 Ultra Wide Input Voltage Ranges • Short Circuit, Over Voltage, Over Load, & Under-Voltage Protection • Six-Sided Continuous Shielding • Wide Operating Temperature Range: -40°C to +85°C • Ultra Low Quiescent Current • Compliant to RoHS EU Directive 2011/65/EU • No Minimum Load Requirements • UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals • Single and Dual Outputs • CE Mark meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Fixed Switching Frequency • Optional Heatsink Available (Suffix “HC”) DESCRIPTION Options: • Negative Logic Remote ON/OFF • Without Trim pin • Without CTRL Pin • Heatsink The JFCW10 series of DC/DC power converters provides 10 Watts of output power in an industry standard 1.00” x 1.00” x 0.39” package and footprint. This series has single and dual output models with 4:1 ultra wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 91%, 1600VDC I/O isolation, six-sided shielding, and remote on/off control. These converters are also protected against short circuit, over voltage, over load, and under-voltage. All models are RoHS compliant and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in wireless networks, telecom/datacom, industry control systems, measurement equipment, and semiconductor equipment. MODEL SELECTION TABLE Model Number JFCW24S33-10 JFCW24S05-10 JFCW24S12-10 JFCW24S15-10 JFCW24S24-10 JFCW48S33-10 JFCW48S05-10 JFCW48S12-10 JFCW48S15-10 JFCW48S24-10 Model Number JFCW24D05-10 JFCW24D12-10 JFCW24D15-10 JFCW48D05-10 JFCW48D12-10 JFCW48D15-10 Input Voltage Range 24 VDC (9 – 36 VDC) 48 VDC (18 – 75 VDC) Input Voltage Range 24 VDC (9 – 36 VDC) 48 VDC (18 – 75 VDC) SINGLE OUTPUT MODELS Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load Max Load 0mA 3000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 416mA 0mA 3000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 416mA Output Ripple & Noise 40mVp-p 40mVp-p 60mVp-p 60mVp-p 60mVp-p 40mVp-p 40mVp-p 60mVp-p 60mVp-p 60mVp-p No Load Input Current 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power 9.9W 10W 10W 10W 10W 9.9W 10W 10W 10W 10W Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min Load Max Load 0mA ±1000mA 0mA ±416mA 0mA ±333mA 0mA ±1000mA 0mA ±416mA 0mA ±333mA Output Ripple & Noise 40mVp-p 60mVp-p 60mVp-p 40mVp-p 60mVp-p 60mVp-p No Load Input Current 6mA 6mA 6mA 4mA 4mA 4mA Output Power 10W 10W 10W 10W 10W 10W DUAL OUTPUT MODELS Efficiency 85% 87% 90% 91% 90% 85% 87% 90% 90% 90% Efficiency 87% 89% 89% 87% 89% 89% Maximum Capacitive Load 3500µF 2500µF 430µF 350µF 125µF 3500µF 2500µF 430µF 350µF 125µF Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF NOTES 1. Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external resistor between the Trim pin and either the +Vout pin or the –Vout pin. 2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon chemi-con KY series, 220µF/100V. 3. The JFCW10 series standard modules meet EN55022 Class A without external components and meets Class B with external components. See page 4 for more details. 4. Both positive logic and negative logic remote on/off control is available. Positive logic remote on/off comes standard; for negative logic remote on/off add the suffix “R” to the model number (Ex: JFCW24S05-10R). 5. There are several different options available for this series. Please see the “Model Number Setup” on page 5 for all options and ordering information. 6. Optional heatsink is available. Please call factory for more information. CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 10/31/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 JFCW10 SERIES 10 Watt DC/DC Power Converters Rev B TECHNICAL SPECIFICATIONS: JFCW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (1sec, max.) Input Reflected Ripple Current Input Current OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No load to full load Load Regulation 10% load to 90% load Single Output Models Output Power Rated With Trim up 10% With Trim up 20% Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Temperature Coefficient PROTECTION Short Circuit Protection Over Load Protection 9 18 24 48 36 75 9 18 30 See Table Single Output Models Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models 3.3V & 12V Output Models Others -1.0 -0.2 -0.5 -0.2 -1.0 -0.1 -0.8 -5.0 -10 -10 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +0.1 +0.8 +5.0 +10 +20 10 11 12 See Table 0 3.3V & 5V Output Models 12V & 15V Output Models 24V Output Models ±5V Output Models ±12V & ±15V Output Models Nom. input and constant resistive load Power Up Remote ON/OFF -0.02 % of rated full load at nominal input Zener diode clamp GENERAL SPECIFICATIONS Efficiency Switching Frequency Nominal input voltage and full load 3.3V & 5V Output Models Isolation Voltage 1 minute Isolation Resistance Isolation Capacitance 500VDC 3.3V Output Models 5V Output Models 12V Output Models 15V Output Models 24V Output Models Input to Output Input to Case Output to Case Unit VDC VDC VDC 50 100 Minimum input and constant resistive load With 10µF/25V X7R 1206 MLCC With 10µF/25V X7R 1206 MLCC With 1µF/50V X7R 1206 MLCC With 10µF/25V X7R 1206 MLCC for each output With 10µF/25V X7R 1206 MLCC for each output 25% load step change Over Voltage Protection 10/31/2014 Max 8 16 Asymmetrical load 25% / 100% FL Voltage Adjustability (See Note 1) Output Current Minimum Load Maximum Capacitive Load Typ No Load Low line to high line at full load Cross Regulation (Dual Output Models) Min VDC mAp-p % % % % % % W % See Table 40 60 60 40 60 250 30 30 +0.02 mVp-p µs ms %/°C continuous, automatic recovery 150 % 3.7 5.4 6.3 7.4 13.5 19.6 VDC 18.3 22.0 29.1 32.5 297 1600 1000 1000 1 See Table 330 363 VDC 1500 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] kHz GΩ pF Page 2 of 5 JFCW10 SERIES 10 Watt DC/DC Power Converters Rev B TECHNICAL SPECIFICATIONS: JFCW10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS REMOTE ON/OFF (See Note 4) Positive Logic (standard) The CTRL pin is referenced to –Input pin Negative Logic (optional) The CTRL pin is referenced to –Input pin Input Current of Remote Control Pin Remote OFF State Input Current ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Maximum Case Temperature Storage Temperature Nominal Vin Nominal Vin Thermal Impedance (See Note 6) Natural Convection Relative Humidity Thermal Shock Vibration MTBF PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material Potting Material Shielding SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 3) Min DC/DC ON DC/DC OFF DC/DC ON DC/DC OFF Typ Max Unit Open or 3V < Vr < 15 VDC Short or 0V < Vr < 1.2 VDC Short or 0V <Vr < 1.2 VDC Open or 3V < Vr < 15 VDC -0.5 1.0 2.5 With derating -40 Without Heatsink With Heatsink -55 16.18 15.13 5 +85 +105 +125 °C °C °C °C/W 95 MIL-STD-810F MIL-STD-810F 3,376,000 hours MIL-HDBK-217F Ta=25°C, full load mA mA % RH 0.58oz (16.5g) 1.00x1.00x0.39 inch (25.4x25.4x9.9 mm) Copper FR4 PCB Silicon (UL94-V0) Six-sided EN55022 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 2) Surge (See Note 2) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 UL60950-1, IEC60950-1, EN60950-1 Class A, Class B Air ±8kV Contact ±6kV 10 V/m ±2kV ±1kV 3 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A MECHANICAL DRAWING PIN CONNECTIONS PRODUCT OPTIONS PIN SINGLE DUAL OPTION 1 +INPUT +INPUT Positive Logic Remote On/Off SUFFIX 2 -INPUT -INPUT Negative Logic Remote On/Off R 3 CTRL CTRL Without CTRL Pin D 4 +OUTPUT +OUTPUT Without CTRL and TRIM Pins G 5 TRIM COMMON Positive Logic without TRIM Pin F 6 -OUTPUT -OUTPUT Negative Logic without TRIM Pin RF Heatsink HC None EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below NOTES 1. Unit: inches (mm) 2. Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 3. Pin Pitch Tolerance: ±0.01 (±0.25) 4. Pin Dimension Tolerance: ±0.004 (±0.1) 5. All dimensions are for reference only 10/31/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 JFCW10 SERIES 10 Watt DC/DC Power Converters Rev B DERATING CURVES JFCW48S05-10 Derating Curve JFCW48S05-10 Derating Curve with Heatsink EFFICIENCY CURVES JFCW48S05-10 Efficiency vs Input Voltage JFCW48S05-10 Efficiency vs Output Load EMI CONSIDERATIONS Recommended External EMI Filter for EN55022 Class B Single Output Model 10/31/2014 Dual Output C1 Model C1 JFCW24SXX-10 6.8µF/50V 1812 MLCC JFCW24DXX-10 6.8µF/50V 1812 MLCC JFCW48SXX-10 4.7µF/100V 1812 MLCC JFCW48DXX-10 4.7µF/100V 1812 MLCC Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 JFCW10 SERIES 10 Watt DC/DC Power Converters Rev B MODEL NUMBER SETUP JFCW 24 S 05 Series Name Input Voltage Output Quantity 24: 9-36 VDC S: Single Output 48: 18-75 VDC D: Dual Output - 10 R H Ouptut Voltage Output Power Remote ON/OFF, CTRL, and TRIM Pins Heatsink 33: 3.3 VDC 10: 10 Watts None: Positive Logic Remote On/Off 05: 5 VDC R: Negative Logic Remote On/Off 12: 12 VDC D: Without CTRL Pin 15: 15 VDC G: Without CTRL and TRIM Pins 24: 24 VDC F: Positive Logic without TRIM Pin 05: ±5 VDC RF: Negative Logic without TRIM Pin None: No Heatsink HC: Heatsink 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/31/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5