FCM400 Series • Integral Low Noise Fan • 400 W Output Power • 600 W Peak Rating 500 ms • Screw Terminals • Class B Conducted Emissions • 5 V Standby Rail • 80 V - 275 VAC Input Operation • IT & Medical Safety Approvals • Remote On/Off & Power Fail Signal as Standard The FCM400 AC-DC power supply provides upto 400 W continuous and 600 W peak output power for up to 0.5 seconds. Packaged in a compact 6” (152 mm) x 4” (102 mm) x 1.9” (49 mm) and certified to IEC60950 & IEC60601 family safety approvals, the FCM400 can be easily integrated into a wide range of both industrial and medical applications. A low noise fan allows quiet operation at full power from -10 ºC to 50 ºC and 50% power at +70 ºC. The unit comprises of a main output with voltages from 12-48 VDC and a peripheral output providing a 5 VDC standby supply which can be utilitsed with the signals and control features of the unit to provide detection of loss of AC input and remote on/off control. xppower.com Models and Ratings Output Power P nom P peak Output Voltage V1 (1) Output Current V1 I nom I peak (1) Standby Supply V2 Model Number FCM400PS12 400 W 600 W 12.0 VDC 33.3 A 50 A 5.0 V/0.5 A 400 W 600 W 15.0 VDC 26.6 A 40 A 5.0 V/0.5 A FCM400PS15 400 W 600 W 24.0 VDC 16.6 A 25 A 5.0 V/0.5 A FCM400PS24 400 W 600 W 28.0 VDC 14.2 A 21.4 A 5.0 V/0.5 A FCM400PS28 400 W 600 W 36.0 VDC 11.1 A 16.7 A 5.0 V/0.5 A FCM400PS36 400 W 600 W 48.0 VDC 8.3 A 12.5 A 5.0 V/0.5 A FCM400PS48 Notes: 1. Peak duration is 500 ms max, average power must not exceed 400 W. Input Characteristics Characteristic Minimum Typical Maximum Units Notes & Conditions Derate output power <90 VAC. See fig 1. Power fail signal cannot be used <90 VAC. Input Voltage - Operating 80 115/230 275 VAC Input Frequency 47 50/60 >0.9 63 Hz Power Factor EN61000-3-2 class A compliant Input Current - No Load 0.11/0.15 A 115/230 VAC Input Current - Full Load 4.1/2.1 A 115/230 VAC Inrush Current 60 Earth Leakage Current Input Protection 100/165 260 A 230 VAC, 25 şC μA 115 VAC 60 Hz/230 VAC 50 Hz (Typ), 264 VAC/60 Hz (Max.) F10 A/250 V internal fuse in both line and neutral Output Characteristics Characteristic Output Voltage - V1 Minimum Typical 12 Initial Set Accuracy Output Voltage Adjustment Minimum Load Maximum Units Notes & Conditions 48 VDC See Models and Ratings table ±0.5 (V1) , ±5 (V2) % 50% load, 115/230 VAC ±10 % V1 only via potentiometer. See mech. details (page 11). 0 A Start Up Delay 1 s 35 ms 90 VAC full load (see fig.3) ±0.2 % After 20 min warm up Line Regulation ±0.5 % 90-264 VAC Load Regulation ±1 (V1) , ±5 (V2) % 0-100% load. % Recovery within 1% in less than 500 μs for a 50-75% and 75-50% load step Hold Up Time 20 Drift Transient Response - V1 4 Over/Undershoot - V1 Ripple & Noise 0.5 5 % 1 (V1), 2 (V2) % pk-pk Overvoltage Protection 115 140 % Overload Protection 150 165 % I nom 0.05 %/˚C Short Circuit Protection Temperature Coefficient Overtemperature Protection 2 230 VAC full load (see fig.2) 20 MHz bandwidth (see fig.4 & 5) Vnom DC. Output 1 only, recycle input to reset Output 1 only, auto reset (see fig.6) Continuous (see fig. 6) °C Auto recovery - temperature of main transformer xppower.com Input Voltage Derating 600 Figure. 1 Output Power (W) 540 Peak Power Availability 400 360 320 300 80 85 90 Input Voltage (VAC) 264 275 Start Up Delay From AC Turn On AC Figure. 2 V1 & V2 start up example from AC turn on (1.5 s) V1 V2 Hold Up Time From Loss of AC AC V1 Figure 3 V1 hold up example at 400 W load with 90 VAC input (42 ms) 3 xppower.com Output Ripple & Noise Figure 4 V1 FCM400PS12 (full load) 50 mV pk-pk ripple. 20 MHz BW Figure 5 V1 FCM400PS24 (full load) 38 mV pk-pk ripple. 20 MHz BW Output Overload Characteristic 14 12 Figure 6 Typical V1 Overload Characteristic (FCM400PS12 shown) Output Volts (V) 10 8 6 4 2 0 0 2 4 6 32 34 Output Current (A) 4 36 38 40 xppower.com General Specifications Xxxxxxxxxx Characteristic Minimum Typical Efficiency Maximum Units 87 % 4000 Isolation: Input to Output Input to Ground Output to Ground Notes & Conditions Full load (see fig.7 & 8) VAC 1500 VAC 500 VAC Switching Frequency 70 / 65 kHz Power Density Mean Time Between Failure Weight PFC / Main Converter. W/in3 13.9 236 kHrs 1.8 (800) lb (g) MIL-HDBK-217F, Notice 2 +25 °C GB Efficiency Versus Load 100% 90% 70% 60% 230Vac input 50% 40% 10 20 30 40 50 60 70 80 90 100 Load (%) Figure 7 FCM400PS12 100% 90% 80% Efficiency Efficiency 80% 70% 60% 230VAC input 50% 40% 10 20 30 40 50 60 70 80 90 100 Load (%) Figure 8 FCM400PS24 5 xppower.com Characteristic Notes & Conditions Signals Power Fail Uncomitted opto isolated transistor, normally off when AC is good (see fig.9 - 11) Provides ≥ 5 ms (typically 20-30ms) warning of loss of output from AC failure Remote On/Off (Inhibit/Enable) Uncommited isolated optocoupler diode, powered diode inhibits the supply (see fig.12-17) Standby Supply V2 Isolated 5 V/0.5 A supply, always present when AC supplied. Signals Power Fail POWER SUPPLY Pin 2, 4 & 6 CON 8 5 V Standby 8V Max 3 mA 2K2 Pin 7 CON 8 Power Fail Collector Figure 9 Transistor On (<0.8 V): Input & Output Not OK Transistor Off (>4.5 V): Input & Output OK Power Fail Emitter Pin 8 CON 8 5 V Standby Rtn Pin 1, 3 & 5 CON 8 Signal Connector PF PF V1 V1 AC V2 Figure 10 Power Fail signal example at AC switch off 6 Figure 11 V1 warning time example at Power Fail signal 230 VAC 400 W load (31 ms) xppower.com Signals Remote On/Off (Inhibit/Enable) POWER SUPPLY POWER SUPPLY 5 V Standby 2, 4 & 6 CON 8 5 mA 5 V Standby Pin 2, 4 & 6 CON 8 8 V Max Inhibit Hi Pin 10 CON 8 Inhibit Lo Pin 9 CON 8 8 V Max Inhibit Hi Pin 10 CON 8 5 mA 1K 1K Logic GND Pin 1, 3 & 5 CON 8 Logic GND Pin 1, 3 & 5 CON 8 Figure 12 Inhibit (Hi) Inhibit Lo Pin 9 CH 1 Signal Connector Figure 13 Inhibit (Lo) Signal Connector Inhibit V1 Figure 14 Example of outputs switching off when Inhibit (Lo) configuration used & switch closed V2 Inhibit Figure 15 Example of outputs switching on when Inhibit (Lo) configuration used & switch open V1 V2 7 xppower.com Signals Xxxxxxxxxx Remote On/Off (Inhibit/Enable) 1K Figure 16 Enable (Hi) POWER SUPPLY 5 V Standby Pin 2, 4 & 6 CON 8 1K Inhibit Hi Pin 10 CON 8 5 mA Inhibit Lo Pin 9 CON 8 Logic GND Pin 1, 3 & 5 CON 8 Signal Connector 1K POWER SUPPLY Figure 17 Enable (Lo) 5 V Standby Pin 2, 4 & 6 CON 8 1K Inhibit Hi Pin 10 CON 8 5 mA Inhibit Lo Pin 9 CON 8 Logic GND Pin 1, 3 & 5, CON 8 Signal Connector Notes 1. At AC switch on the output (VI) may momentarily rise when the unit is disabled using the 5 V standby in conjunction with the Remote On/Off function. Environmental Characteristic Operating Temperature Minimum -10 Warm up Temperature Storage Temperature Typical Maximum Units +70 şC 20 -40 Operating Altitude 8 Derate linearly from +50 şC at 2.5%/şC to 50% at 70 şC. See fig.18. Minutes +85 şC Cooling Humidity Notes & Conditions Forced cooled via low noise intregal fan 5 95 %RH 3000 m Non-condensing Shock 3 x 30 g/11 ms shocks in both +ve & -ve directions along the 3 orthogonal axis, total 18 shocks. Vibration Single axis 10-500 Hz at 2 g x 10 sweeps xppower.com Derating Curve Figure 18 Output Power (W) 600 500 Peak Power Availability 400 300 200 100 0 -10 0 10 40 Ambient Temperature (°C) 50 60 70 Electromagnetic Compatibility - Immunity Phenomenon Standard Test Level Criteria EN61204-3 High severity level as below Harmonic Current EN61000-3-2 Class A Radiated EN61000-4-3 3 A EFT EN61000-4-4 3 A Surges EN61000-4-5 Installation class 3 A Conducted EN61000-4-6 3 A Low Voltage PSU EMC EN61000-4-11 Dips and Interruptions EN60601-1-2 (EN61000-4-11) Dip: 30% 10 ms A Dip: 60% 100 ms B Dip: 100% 5000 ms B Dip: 30% 500 ms A Dip: 60% 100 ms A Dip: 100% 10 ms A Int.: >95% 5000 ms B Notes & Conditions Requires load derating to approx TBA% with 100 VAC input. Electromagnetic Compatibility - Emissions Phenomenon Conducted Radiated Voltage Fluctuations Standard Test Level EN55011/22 Class B EN55011/22 Class A Criteria Notes & Conditions EN61000-3-3 9 xppower.com Safety Agency Approvals Safety Agency Safety Standard Category CB Report UL Cert #US/15598/UL, IEC60950-1:2005 Ed 2 Information Technology UL UL File #E139109-A43-UL, UL60950-1 (2007), CSA 22.2 No.60950-1-07 Ed 2 Information Technology TUV TUV Certificate # B 10 09 57396 081, EN60950-1/A11 2009 Information Technology CE LVD Safety Agency Safety Standard Category CB Report Certificate #US/17946/UL, IEC60601-1 Ed 3 Including Risk Management Medical UL UL File # E146893, ANSI/AAMI ES 60601-1:2005 & CSA C22.2 No. 60601-1:08 Medical TUV EN60601-1:2006 Medical Primary to Secondary 2 x MOPP (Means of Patient Protection) Primary to Earth 1 x MOPP (Means of Patient Protection) Equipment Protection Class Safety Standard Notes & Conditions IEC60950-1:2005 Ed 2 & IEC60601-1 Ed 3 See safety agency conditions of acceptibility for details Means of Protection Class I 10 Category IEC60601-1 Ed 3 xppower.com Xxxxxxxxxx Details Mechanical 6.00 ±0.02 (152.4 ±0.5) NOT INCLUDING OUTPUT TERMINAL SCREWS OUTPUT VOLTAGE ADJUSTMENT 2 1 4.00 ±0.02 (101.6 ±0.5) OUTPUT TERMINALS ALLOW CONNECTION FROM EITHER TOP OR SIDE OUTPUT TERMINALS M4 SCREWS IN 2 POSITIONS. TORQUE TO 90 cNm Max. INPUT CONNECTOR M3 MOUNTING HOLES (IN 4 POSITIONS). MAX. PENETRATION BY SCREW TO BE 2.5mm FROM BOTTOM FACE OF CHASSIS 0.52 (13.3) 2.95 (75.0) Pin 2 Pin 1 Pin 10 Pin 9 SIGNALS CONNECTOR CON8 10-WAY JST-BIOB-PDHSS 3.94 (100.0) 1.03 (26.2) M3 MOUNTING HOLES (IN 2 POSITIONS). MAX. PENETRATION BY SCREW TO BE 3.5mm FROM OUTSIDE FACE OF CHASSIS 1.93 ±0.02 (49.0 ±0.5) 0.96 (24.3) 2.10 (53.4) 3.35 (85.0) Notes 1. Dimensions shown in inches (mm). Tolerance: ±0.02 (±0.5) 2. Weight: 1.8 lb (800g). HEIGHT INCLUDES EMBOSSED FAN COVER 1 2 3 4 5 6 7 8 9 10 Signals Connector CON 8 5 V Standby Return 5 V Standby 5 V Standby Return 5 V Standby 5 V Standby Return 5 V Standby Power Fail (Collector) Power Fail (Emitter) Remote On / Off (Cathode) Remote On / Off (Anode) Pin 1 Pin 2 Pin 3 Line Neutral Earth J1 mates with Tyco MTA-156 & 5L-156 product lines Mating plug: JST p/n PHDR-10VS Contact: 26-22 AWG JST p/n SPHD-001T-P0.5 07-Nov-11