Order Now Product Folder Support & Community Tools & Software Technical Documents LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 LM5150-Q1 Wide VIN Automotive Low IQ Boost Controller 1 Features 3 Description • The LM5150-Q1 device is a wide input range automatic boost controller. The device is suitable for use as a pre-boost converter which maintains the output voltage from a vehicle battery during automotive cranking or from a back-up battery during the loss of vehicle battery. 1 • • • • • • • • • • • • • AEC-Q100 Qualified: – Device Temperature Grade 1: –40°C to +125°C Ambient Operating Temperature Range – Device HBM ESD Classification Level 2 – Device CDM ESD Classification Level C4B Wide VIN Input Range From 1.5 V to 42 V When VOUT ≥ 5 V (65-V Absolute Maximum) Low Shutdown Current (IQ ≤ 5 µA) Low Standby Current (IQ ≤ 15 µA) Four Programmable Output Voltage Options and Two Selectable Configurations – 6.8 V, 7.5 V, 8.5 V, or 10.5 V – Start-Stop or E-Call Configurations Adjustable Switching Frequency From 220 kHz to 2.3 MHz Automatic Wake-Up and Standby Mode Transition Optional Clock Synchronization Boost Status Indicator 1.5-A Peak MOSFET Gate Driver Adjustable Cycle-by-Cycle Current Limit Thermal Shutdown 16-Pin WQFN With Wettable Flanks Create a Custom Design Using the LM5150-Q1 With the WEBENCH® Power Designer The LM5150-Q1 switching frequency is programmed by a resistor from 220 kHz to 2.3 MHz. Fast switching (≥ 2.2-MHz) minimizes AM band interference and allows for a small solution size and fast transient response. The LM5150-Q1 operates in low IQ standby mode when the input or output voltage is above the preset standby thresholds and automatically wakes up when the output voltage drops below the preset wake-up threshold. The device transients in and out of the low IQ standby mode to extend battery life at light load. A single resistor programs the target output regulation voltage as well as the configuration. Additional features include low shutdown current, boost status indicator, adjustable cycle-by-cycle current limit, and thermal shutdown. Device Information(1) PART NUMBER LM5150-Q1 PACKAGE WQFN (16) BODY SIZE (NOM) 4.00 mm × 4.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. 2 Applications • • • Automotive Start-Stop System Automotive Emergency Call System Battery-Powered Boost Converters Typical Application Circuit VSUPPLY Efficiency (VLOAD= 6.8 V, FSW= 440 kHz) VLOAD 100 LO VIN CS AGND PGND VOUT EN STATUS Efficiency (%) 95 90 85 80 LM5150 VSUPPLY=5.5V VSUPPLY=4.5V VSUPPLY=3.5V VSUPPLY=2.5V COMP SYNC 75 RT VSET VCC AVCC 70 0 0.3 0.6 0.9 1.2 1.5 1.8 Load Current (A) 2.1 2.4 2.7 3 D008 Copyright © 2017, Texas Instruments Incorporated 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 4 4 5 5 5 8 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. 8 8.1 Application Information............................................ 21 8.2 Typical Application ................................................. 24 8.3 System Examples ................................................... 31 9 Power Supply Recommendations...................... 33 10 Layout................................................................... 33 10.1 Layout Guidelines ................................................. 33 10.2 Layout Example .................................................... 34 11 Device and Documentation Support ................. 35 11.1 11.2 11.3 11.4 11.5 11.6 Detailed Description ............................................ 10 7.1 7.2 7.3 7.4 Overview ................................................................. Functional Block Diagram ....................................... Feature Description................................................. Device Functional Modes........................................ Application and Implementation ........................ 21 10 11 11 17 Device Support...................................................... Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 35 35 35 35 35 35 12 Mechanical, Packaging, and Orderable Information ........................................................... 36 4 Revision History 2 DATE REVISION NOTES September 2017 * Initial release. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 5 Pin Configuration and Functions SYNC 1 STATUS 2 VSET RT COMP AP VIN RUM Package 16-Pin WQFN Top View 16 15 14 13 AP 12 CS 11 AGND EP VOUT 4 9 LO AP 5 6 7 8 NC PGND AVCC 10 NC 3 PVCC EN AP Copyright © 2017, Texas Instruments Incorporated Pin Functions PIN NO. NAME I/O (1) DESCRIPTION 1 SYNC I External synchronization clock input pin. The internal oscillator is synchronized to an external clock by applying a pulse signal into the SYNC pin in the start-stop configuration. Connect directly to ground if not used or in emergency call configuration. Maximum duty cycle limit can be programmed by controlling the external synchronization clock frequency. 2 STATUS O Status indicator with an open-drain output stage. Internal pulldown switch holds the pin low when the device is not boosting. The pin can be left floating if not used. 3 EN I Enable pin. If EN is below 1 V, the device is in shutdown mode. The pin must be raised above 2 V to enable the device. Connect directly to VOUT pin for an automatic boost. 4 VOUT I/P Boost output voltage-sensing pin and input to VCC regulator. Connect to the output of the boost converter. 5 PVCC O/P Output of the VCC bias regulator. Decouple locally to PGND using a low-ESR or low-ESL ceramic capacitor located as close to the device as possible. 6 NC — No internal electrical connection. Leave the pin floating or connect directly to ground. 7 AVCC I/P Analog VCC supply input. Decouple locally to AGND using 0.1-µF low-ESR or low-ESL ceramic capacitor located as close to the device as possible. Connect to the PVCC pin through 10-Ω resistor. 8 NC — No internal electrical connection. Leave the pin floating or connect directly to ground. 9 LO O N-channel MOSFET gate drive output. Connect to the gate of the N-channel MOSFET through a short, low inductance path. 10 PGND G Power ground pin. Connect to the ground connection of the sense resistor through a wide and short path. 11 AGND G Analog ground pin. Connect to the analog ground plane through a wide and short path. 12 CS I Current sense input pin. Connect to the positive side of the current sense resistor through a short path. 13 COMP O Output of the internal transconductance error amplifier. The loop compensation components must be connected between this pin and AGND. 14 RT I Switching frequency setting pin. The switching frequency is programmed by a single resistor between RT and AGND. (1) G = GROUND, I = INPUT, O = OUTPUT, P = POWER Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 3 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Pin Functions (continued) PIN I/O (1) DESCRIPTION VSET I Configuration selection and VOUT regulation target programming pin. During initial power on, a resistor between the VSET pin and AGND configures the VOUT regulation target and the configuration. 16 VIN I Boost input voltage sensing pin. Connect to the input supply of the boost converter. — EP — Exposed pad of the package. No internal electrical connection to silicon die. The EP is electrically connected to anchor pads. The EP must be connected to the large ground copper plain to reduce thermal resistance. — AP — Anchor pad of the package. No internal electrical connection to silicon die. The AP is electrically connected to the EP. The AP can be left floating or soldered to the ground copper. NO. NAME 15 6 Specifications 6.1 Absolute Maximum Ratings Over the recommended operating junction temperature range of –40°C to 150°C (unless otherwise noted) (1) MIN MAX VIN to AGND -0.3 65 VOUT to AGND -0.3 65 EN to AGND -0.3 65 RT to AGND (2) -0.3 AVCC+0.3 SYNC to AGND -0.3 7 VSET to AGND -0.3 7 CS to AGND (DC) -0.3 AVCC+0.3 CS to AGND (40ns transient) -1.0 AVCC+0.3 CS to AGND (20ns transient) -2.0 AVCC+0.3 PGND to AGND -0.3 0.3 LO to AGND (DC) -0.3 PVCC+0.3 LO to AGND (40ns transient) -1.0 PVCC+0.3 LO to AGND (20ns transient) -2.0 PVCC+0.3 STATUS to AGND (3) -0.3 65 COMP to AGND (2) -0.3 AVCC+0.3 AVCC to AGND -0.3 7 PVCC to AVCC -0.3 0.3 TJ JunctionTemperature (4) -40 150 ℃ Tstg Storage Temperature -55 150 ℃ Input Output (1) (2) (3) (4) UNIT V V Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions . Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. The pin voltage is clamped by an internal circuit, and is not specified to have an external voltage applied. STATUS can go below ground during the STATUS low-to-high transition. The negative voltage on STATUS during this transition is clamped by an internal diode and it does not damage the device. High junction temperatures degrade operating lifetimes. Operating lifetime is de-rated for junction temperatures greater than 125°C. 6.2 ESD Ratings MIN MAX –2000 2000 Corner pins –750 750 Other pins –500 500 Human body model (HBM), per AEC Q100-002 (1) V(ESD) (1) 4 Electrostatic discharge Charged device model (CDM), per AEC Q100-011 UNIT V AEC Q100-002 indicates HBM stressing is done in accordance with the ANSI/ESDA/JEDEC JS-001 specification. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 6.3 Recommended Operating Conditions Over the recommended operating junction temperature range of –40°C to 150°C (unless otherwise specified) (1) MIN NOM MAX UNIT VVIN Boost input voltage sense 1.5 42 V VVOUT Boost output voltage sense (2) 5 42 V VEN EN input 0 42 V VPVCC PVCC Voltage (3) 5.5 V VSYNC SYNC Input 0 5.5 V VCS Current sense Input 0 0.3 FSW Typical switching srequency 220 2300 kHz FSYNC Synchronization pulse frequency 220 2300 kHz TJ Operating junction temperature (4) –40 150 °C (1) (2) (3) (4) 4.5 5 V Operating Ratings are conditions under the device is intended to be functional. For specifications and test conditions, see Electrical Characteristics. The device requires minimum 5V at VOUT pin to start up VPVCC should be less than VVOUT + 0.3 V High junction temperatures degrade operating lifetimes. Operating lifetime is derated for junction temperatures greater than 125°C. 6.4 Thermal Information LM5150-Q1 THERMAL METRIC (1) RUM (WQFN) UNIT 16 PINS RθJA Junction-to-ambient thermal resistance 44.4 °C/W RθJC(top) Junction-to-case (top) thermal resistance 33.4 °C/W RθJB Junction-to-board thermal resistance 19.5 °C/W ΨJT Junction-to-top characterization parameter 0.5 °C/W ΨJB Junction-to-board characterization parameter 19.3 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 2 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. 6.5 Electrical Characteristics Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over TJ = -40°C to 125°C. Unless otherwise stated, VVOUT = 6.8 V, RT = 9.09 kΩ PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 5 12 µA SUPPLY CURRENT ISHUTDOWN(VOUT) VOUT shutdown current VVOUT = 12 V, VEN = 0 V ISTANDBY(VOUT) VOUT standby current (PVCC in regulation, STATUS is low) VVOUT = 12 V, VEN = 3.3 V, RSET = 90.9 kΩ 15 25 µA IWAKEUP(VOUT) VOUT operating current (exclude current into RT resistor) VVOUT = 10.5 V, VEN = 2.5 V, nonswitching, RT = 9.09 kΩ 1.2 2.0 mA ISHUTDOWN(VIN) VIN shutdown current VVIN = 12 V, VEN = 0 V 0.1 0.5 µA ISTANDBY(VIN) VIN standby current VVIN = 12 V, VEN = 3.3 V, RSET = 29.4 kΩ 0.1 0.5 µA IWAKEUP(VIN) VIN operating current VVIN = 10.5 V, VEN = 2.5 V, nonswitching, RT = 9.09 kΩ 30 45 µA VVCC-REG-NOLOAD PVCC regulation VVOUT = 6.0 V, No load, wake-up mode 4.75 5 5.25 V VVCC-REG-FULLLOAD PVCC regulation VVOUT = 5.0 V, IPVCC = 70 mA 4.5 4.8 VVCC-UVLO-RISING AVCC UVLO threshold AVCC rising 4.1 4.3 4.5 V VVCC-UVLO-FALLING AVCC UVLO threshold AVCC falling 3.9 4.1 4.3 V VCC REGULATOR V Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 5 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Electrical Characteristics (continued) Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over TJ = -40°C to 125°C. Unless otherwise stated, VVOUT = 6.8 V, RT = 9.09 kΩ PARAMETER TEST CONDITIONS MIN VVCC-UVLO-HYS AVCC UVLO hysteresis IVCC-CL PVCC sourcing current limit VPVCC = 0 V, wake-up mode VEN-RISING Enable threshold EN rising VEN-FALLING Enable threshold EN falling IEN EN bias current VEN = 42 V VVOUT-REG VOUT regulation target RSET = 29.4 kΩ or 90.9 kΩ 6.66 VVOUT-WAKEUP VOUT wake-up threshold (VVOUT-REG+3%) RSET = 29.4 kΩ or 90.9 kΩ, VOUT falling VVOUT-STANDBY1 VOUT standby threshold (VVOUT-REG+6%, EC config) VVOUT-STATUS-OFF TYP MAX 0.2 UNIT V 75 mA ENABLE 1.7 2 V 100 nA 6.80 6.98 V 6.83 7.00 7.14 V RSET = 90.9 kΩ, VOUT rising 7.02 7.21 7.35 V VOUT status off threshold (VVOUT-REG +12%, EC config) RSET = 90.9 kΩ, VOUT rising 7.42 7.62 7.81 V VVOUT-STANDBY2 VOUT standby threshold (VVOUT-REG+24%, SS config) RSET = 29.4 kΩ, VOUT rising 8.22 8.43 8.60 V VVIN-STANDBY VIN standby threshold (VVOUT-WAKEUP + 1.0 V, SS config) RSET = 29.4 kΩ, VIN rising 7.82 8.00 8.19 V VVOUT-REG VOUT regulation target RSET = 19.1 kΩ or 71.5 kΩ 7.37 7.50 7.67 V VVOUT-WAKEUP VOUT wake-up threshold (VVOUT-REG+3%) RSET = 19.1 kΩ or 71.5 kΩ, VOUT falling 7.52 7.73 7.88 V VVOUT-STANDBY1 VOUT standby threshold (VVOUT-REG+6%, EC config) RSET = 71.5 kΩ, VOUT rising 7.74 7.95 8.11 V VVOUT-STATUS-OFF VOUT status off threshold (VVOUT-REG +12%, EC config) RSET = 71.5 kΩ, VOUT rising 8.19 8.40 8.61 V VVOUT-STANDBY2 VOUT standby threshold (VVOUT-REG+24%, SS config) RSET = 19.1 kΩ, VOUT rising 9.07 9.30 9.46 V VVIN-STANDBY VIN standby threshold (VVOUT-WAKEUP + 1.0 V, SS config) RSET = 19.1 kΩ, VIN rising 8.50 8.73 8.93 V VVOUT-REG VOUT regulation target RSET = 9.53 kΩ or 54.9 kΩ 8.37 8.50 8.69 V VVOUT-WAKEUP VOUT wake-up threshold (VVOUT-REG+3%) RSET = 9.53 kΩ or 54.9 kΩ, VOUT falling 8.52 8.76 8.93 V VVOUT-STANDBY1 VOUT standby threshold (VVOUT-REG+6%, EC config) RSET = 54.9 kΩ, VOUT rising 8.78 9.01 9.19 V VVOUT-STATUS-OFF VOUT status off threshold (VVOUT-REG +12%, EC config) RSET = 54.9 kΩ, VOUT rising 9.28 9.52 9.75 V VVOUT-STANDBY2 VOUT standby threshold (VVOUT-REG+24%, SS config) RSET = 9.53 kΩ, VOUT rising 10.29 10.54 10.72 V VVIN-STANDBY VIN standby threshold (VVOUT-WAKEUP + 1.0 V, SS config) RSET = 9.53 kΩ, VIN rising 9.50 9.76 9.98 V VVOUT-REG VOUT regulation target RSET = GND or 41.2 kΩ 10.31 10.50 10.75 V VVOUT-WAKEUP VOUT wake-up threshold (VVOUT-REG+3%) RSET = GND or 41.2 kΩ, VOUT falling 10.53 10.82 11.02 V VVOUT-STANDBY1 VOUT standby threshold (VVOUT-REG+6%, EC config) RSET = 41.2 kΩ, VOUT rising 10.84 11.13 11.33 V 1 1.3 V 6.8-V SETTING 7.5-V SETTING 8.5-V SETTING 10.5-V SETTING 6 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 Electrical Characteristics (continued) Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over TJ = -40°C to 125°C. Unless otherwise stated, VVOUT = 6.8 V, RT = 9.09 kΩ PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VVOUT-STATUS-OFF VOUT status off threshold (VVOUT-REG +12%, EC config) RSET = 41.2 kΩ, VOUT rising 11.46 11.76 12.04 V VVOUT-STANDBY2 VOUT standby threshold (VVOUT-REG+24%, SS config) RSET = GND, VOUT rising 12.70 13.02 13.24 V VVIN-STANDBY VIN standby threshold (VVOUT-WAKEUP + 1.0 V, SS config) RSET = GND, VIN rising 11.47 11.82 12.11 V RT VRT-REG RT regulation voltage 1.2 V CLOCK SYNCHRONIZATION VSYNC-RISING SYNC rising threshold VSYNC-FALLING SYNC falling threshold 2.0 0.4 2.4 1.5 V V PULSE WIDTH MODULATION AND OSCILLATOR FSW1 Switching frequency RT = 93.1 kΩ 204 239 270 kHz FSW2 Switching frequency RT = 9.09 kΩ 2100 2300 2500 kHz FSW3 Switching frequency RT = 9.09 kΩ, FSYNC = 2.0 MHz TON-MIN Forced minimum on-time SS config, VCOMP = 0 V DMIN DMAX Minimum duty cycle limit (EC config) Maximum duty cycle limit 2000 30 50 kHz 70 ns RT = 9.09 kΩ, VVIN = 1.5 V, VVOUT = 6.8 V, VCOMP = 0 V 60 % RT = 93.1 kΩ, VVIN = 8.4 V, VVOUT = 10.5 V, VCOMP = 0 V 16 % SS config, RT = 9.09 kΩ 83 87 91.5 % EC config, RT = 93.1 kΩ 83 87 91.5 % VVIN = 5.1 V, VVOUT = 6.8 V at 25% DC 102 120 138 mV VVIN = 3.4 V, VVOUT = 6.8 V at 50% DC 102 120 138 mV VVIN = 1.7 V, VVOUT = 6.8 V at 75% DC 102 120 138 mV CURRENT SENSE VCSTH Current limit threshold (CS-AGND) (1) ERROR AMPLIFIER Gm Transconductance 2 COMP souring current VCOMP = 0 V 312 COMP sinking current VCOMP = 1.5 V 120 COMP clamp voltage 2.4 COMP to PWM offset mA/V µA µA 2.6 V 0.3 V STATUS Low-state voltage drop 1-mA sinking STATUS rise to LO delay 5-kΩ pullup to 5 V 0.1 High-state voltage drop 50-mA sinking 0.075 V Low-state voltage drop 50-mA sourcing 0.055 V 175 °C 15 °C 4 5 V 6 µs MOSFET DRIVER THERMAL SHUTDOWN (TSD) Thermal shutdown threshold Temperature rising Thermal shutdown hysteresis (1) VCL at the current limit comparator input is 10 x VCSTH Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 7 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com 6.6 Typical Characteristics 17 126 Peak Current in Current Limit (A) 16.5 16 Current Limit Threshold at CS (mV) 6.8V output 7.5V output 8.5V output 10.5V output 15.5 15 14.5 14 13.5 13 2 3 4 5 6 7 Supply Voltage (V) 8 9 6.8V output 7.5V output 8.5V output 10.5V output 124 122 120 118 116 114 20 10 30 40 D001 Figure 1. Peak Inductor Current vs Supply Voltage (FSW = 250 kHz, RS = 8 mΩ) 50 60 Duty Cycle (%) 70 80 D002 Figure 2. Current Limit Threshold at CS vs Duty Cycle 6 6 5.5 5 5 4.5 4 VPVCC (V) VPVCC (V) 4 3 2 3.5 3 2.5 2 1.5 1 1 0.5 0 0 0 20 40 60 80 IPVCC (mA) 100 120 140 0 Figure 3. VPVCC vs IPVCC (VOUT = 6 V) 100 2500 90 Duty Cycle Limit in EC mode (%) 2750 2000 Frequency (kHz) 1 1.5 2 2.5 3 3.5 VVOUT (V) 4 4.5 5 5.5 6 D004 Figure 4. VPVCC vs VVOUT (EN = 3.3 V, IPVCC = 10 mA, VOUT Rising) 2250 1750 1500 1250 1000 750 500 VVOUT=6.8V VVOUT=7.5V VVOUT=8.5V VVOUT=10.5V 80 70 60 50 40 30 20 10 250 0 0 0 10 20 30 40 50 60 RT (k:) 70 Figure 5. Frequency vs RT 8 0.5 D003 80 90 100 0 1 D005 2 3 4 5 6 7 VVIN (V) 8 9 10 11 12 D006 Figure 6. Duty Cycle Limit in EC Configuration vs VVIN Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 Typical Characteristics (continued) 100 20 18 95 16 Efficiency (%) IVOUT (uA) 14 Shutdown Standby 12 10 8 6 4 90 85 80 VSUPPLY=5.5V VSUPPLY=4.5V VSUPPLY=3.5V VSUPPLY=2.5V 75 2 0 -60 70 -40 -20 0 20 40 60 80 Temperature (°C) 100 120 140 160 0 0.3 D007 Figure 7. IVOUT vs Temperature 0.6 0.9 1.2 1.5 1.8 Load Current (A) 2.1 2.4 2.7 3 D008 Figure 8. Efficiency vs Load Current (VLOAD = 6.8 V, FSW = 440 kHz, SS Configuration) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 9 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com 7 Detailed Description 7.1 Overview The LM5150-Q1 device is a wide input range automotive boost controller designed for automotive start-stop or emergency-call applications. The device can maintain the output voltage from a vehicle battery during automotive cranking or from a back-up battery during the loss of vehicle battery. The wide input range of the device covers automotive load dump transient. The control method is based upon peak current mode control. To extend the battery life time, the LM5150-Q1 features a low IQ standby mode with automatic wake-up and standby control. The device stays in the low IQ standby mode when the boost operation is not required, and automatically enters the wake-up mode when the output voltage drops below the preset wake-up threshold. High value feedback resistors are included inside the device to minimize leakage current in the low IQ standby mode. The LM5150-Q1 operates in one of two selectable configurations when waking up. In Start-Stop configuration (SS configuration), the device runs at a fixed switching frequency without any pulse skipping until entering into the standby mode, which helps to have a fixed EMI spectrum. In Emergency-Call configuration (EC configuration), the device will skip pulses as it automatically alternates between low IQ standby mode and wakeup mode to extend the battery life in light load conditions. The LM5150-Q1 switching frequency is programmable from 220 kHz to 2.3 MHz. Fast switching (≥ 2.2-MHz) minimizes AM band interference and allows for a small solution size and fast transient response. A single resistor at the VSET pin programs the target output regulation voltage as well as the configuration. This eliminates the need for an external feedback resistor divider which enables low IQ operation. The device also features clock synchronization in the SS configuration, low quiescent current in shutdown mode, a boost status indicator, adjustable cycle-by-cycle current will limit, and thermal shutdown protection. 10 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 7.2 Functional Block Diagram VSUPPLY D1 VLOAD LM COUT CIN RLOAD STATUS VIN (SS Config) VIN_STANDBY StatusB VSET Standby RSET S Q R Q S ± VOUT-STANDBY FB VOUT ± VO_WAKE REF + (EC Config) VO_STATUS_OFF StatusB ± AVCC REF R Q CAVCC + + 2.0 V/1.0 V + Wakeup VOUT EN ± REF VO_STANDBY VSET Ready POWER ON VOLTAGE SELECT Q + VIN_STANDBY (SS Config) VOUT Enable ± PVCC Ready VCC_OK LM5150 TSD VOUT VCL + 0.3 V ± VCC Regulator Enable Standby VCC_OK C/L + S Q R Q RAVCC CPVCC VCC UVLO LO VCS_OFFSET Wakeup FB + ISLOPE ± ± VCS_OFFSET + PGND AGND 30 uA peak DMAX/Forced_Toff CLOCK GENERATOR GM AMP Q1 DMIN/Forced_Ton C/L + COMP RCOMP RT SYNC ± REF PWM + A = 10 ± CS RSL (optional) RF 2k CF RS 0.3 V RT Copyright © 2017, Texas Instruments Incorporated CCOMP 7.3 Feature Description 7.3.1 Enable (EN Pin) When the EN pin voltage is less than 1 V, the LM5150-Q1 is in shutdown mode with all other functions disabled. To turn on the internal VCC regulator and begin start-up sequence, the EN pin voltage must be greater than 2 V. If the EN pin is controlled by user input, it is recommended to supply a voltage greater than 3 V at the EN pin. If the EN pin is not controlled by user input, connect the EN pin to the VOUT pin directly. See Device Functional Modes for more detailed information. 7.3.2 High Voltage VCC Regulator (PVCC, AVCC Pin) The LM5150-Q1 contains an internal high voltage VCC regulator. The VCC regulator turns on when the EN pin voltage is greater than 2 V. The VCC regulator is sourced from the VOUT pin and provides 5 V (typical) bias supply for the N-channel MOSFET driver and other internal circuits. The VCC regulator sources current into the capacitor connected to the PVCC pin with a minimum of 75-mA capability when the LM5150-Q1 is in the wake-up mode and during the device configuration period. The maximum sourcing capability is decreased to 17 mA in standby mode. The recommended PVCC capacitor is 4.7 µF to 10 µF. In normal operation, the PVCC pin voltage is either 5 V or VVOUT + 0.3 V, whichever is lower. The AVCC pin is the analog bias supply input of the LM5150-Q1. The recommended AVCC capacitor is 0.1-μF. Connect to the PVCC pin through 10-Ω resistor. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 11 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Feature Description (continued) 7.3.3 Power-On Voltage Selection (VSET Pin) During initial power on, the VOUT regulation target and the configuration are configured by a resistor connected between the VSET and the AGND pins. The configuration starts when the EN pin voltage is greater than 2 V and the AVCC voltage crosses the AVCC UVLO threshold, and requires typically 50 µs to finish. To reset and reconfigure, EN should be toggled below 1 V or AVCC/VOUT must be fully discharged. EN Wake-up or standby Configuration AVCC Shutdown Configuration Shutdown Wake-up or standby VCC UVLO 50 us 50 us Figure 9. Power-On Voltage Selection The VOUT regulation target can be programmed to 6.8 V, 7.5 V, 8.5 V, or 10.5 V with the appropriate resistor with 5% tolerance. The configuration can be selected as either SS or EC configuration. The LM5150-Q1 will not switch during the 50-µs configuration time. Table 1. VSET Resistors (1) CONFIGURATION (1) EMERGENCY-CALL START-STOP VOUT regulation target 6.8 V 7.5 V 8.5 V 10.5 V 6.8 V 7.5 V 8.5 V 10.5 V RSET [Ω] 90.9k 71.5k 54.9k 41.2k 29.4k 19.1k 9.53k Ground If other output regulation targets are required, contact the sales office/distributors for availability. 7.3.4 Switching Frequency (RT Pin) The switching frequency of the LM5150-Q1 is set by a single RT resistor connected between the RT and the AGND pins. The resistor value to set the switching frequency (FSW) is calculated using Equation 1. RT 2.233 u 1010 FSW _ RT 619 : TYPICAL (1) The RT pin is regulated to 1.2 V by the internal RT regulator during wake-up. 7.3.5 Clock Synchronization (SYNC Pin in SS Configuration) In SS configuration, the switching frequency of the LM5150-Q1 can be synchronized to an external clock by directly applying a pulse signal to the SYNC pin. The internal clock of the LM5150-Q1 is synchronized at the rising edge of the external clock. The device ignores the rising edge input during forced off-time. The external synchronization pulse must be greater than the 2.4 V in the high logic state and must be less than 0.4 V in the low logic state. The duty cycle of the external synchronization pulse is not limited, but the minimum pulse width should be greater than 100 ns. Because the maximum duty cycle limit and the peak current limit threshold are affected by synchronizing the switching frequency to an external synchronization pulse, take extra care when using the clock synchronization function. See the Maximum Duty Cycle Limit, Minimum Input Supply Voltage and Current Limit (CS Pin) section for more detailed information. 12 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 If the boost converter’s minimum input supply voltage is greater than ¼ of the VOUT regulation target (VVOUTREG), the frequency of the external synchronization pulse (FSYNC) should be within +15% and –15% of the typical free-running switching frequency (FSW(TYPICAL)) 0.85 ´ FSW_RT(TYPICAL) £ FSYNC £ 1.15 ´ FSW_RT(TYPICAL) (2) In this range, a maximum 1:4 (VSUPPLY:VLOAD) step-up ratio is allowed. A higher step-up ratio can be achieved by supplying a lower frequency synchronization pulse. 1:5 step-up ratio can be achieved by selecting FSYNC within –25% and –15% of the FSW_RT(TYPICAL). 0.75 ´ FSW_RT(TYPICAL) £ FSYNC £ 0.85 ´ FSW_RT(TYPICAL) (3) In this range, a maximum 1:5 (VSUPPLY:VLOAD) step-up ratio is allowed. 7.3.6 Current Sense, Slope Compensation, and PWM (CS Pin) The LM5150-Q1 features low-side current sense amplifier with a gain of 10, and provides an internal slope compensation ramp to prevent sub-harmonic oscillation at high duty cycle. The device generates the slope compensation ramp using a sawtooth current source with a slope of 30 µA × FSW (typical). This current flows through an internal 2-kΩ resistor and out of the CS pin. The slope compensation ramp is determined by the RT resistor and is 60 mV × FSW (typical) at the input of the current sense amplifier and 600 mV × FSW (typical) at the output of the current sense amplifier. The slope compensation ramp can be increased by adding an external slope resistor (RSL) between the sense resistor (RS) and the CS pin, but take extra care when using the RSL, because the peak current limit is affected by adding RSL. See Current Limit (CS Pin) for more detailed information. Current Limit Q1 ± VCL +0.3 V 30 uA peak + ISLOPE + ± ± PWM + 2k CS RSL (optional) + A = 10 ± RF CF 0.3 V RS COMP Copyright © 2017, Texas Instruments Incorporated Figure 10. Current Sensing and Slope Compensation According to peak current mode control theory, the slope of the compensation ramp must be greater than half of the sensed inductor current falling slope to prevent sub-harmonic oscillation at high duty cycle. Therefore, the minimum amount of slope compensation should satisfy the following inequality. (V + V ) - VSUPPLY 0.5 ´ LOAD F × RS × Margin < 30mA ´ (2kΩ + RSL )× FSW LM (4) VF is a forward voltage drop of D1, the external diode. 1.2 is recommended as a margin to cover non-ideal factors. If required, RSL can be added to increase the slope of the compensation ramp from half to 82% of the slope of the sensed inductor current during the falling slope. The typical RSL value is calculated using Equation 5. The maximum RSL value is 1 kΩ (V + V ) - VSUPPLY 0.82 ´ LOAD F × RS = 30mA ´ (2kΩ + RSL )× FSW LM (5) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 13 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com The PWM comparator in Figure 10 compares the sum of sensed inductor current, slope compensation ramp and a 0.3-V (typical) internal COMP-to-PWM offset with the COMP pin voltage (VCOMP), and terminates the present cycle if the sum is greater than VCOMP. 7.3.7 Current Limit (CS Pin) The LM5150-Q1 features cycle-by-cycle peak current limit without sub-harmonic oscillation at high duty cycle. If the sum of the sensed inductor current and the slope compensation ramp exceeds the current limit threshold at the current limit comparator input (VCL), the current limit comparator immediately terminates the present cycle. To minimize the peak current limit variation due to changes in either the supply voltage or the output voltage, the device features a variable current limit threshold which is calculated using Equation 6. (V - VVIN ) VCL = 1.2 + 0.6 × VOUT [V] VVOUT-REG (6) Cycle-by-cycle peak inductor current limit (IPEAK-CL) in steady state calculated as follows: FSW_RT ´D VCL - 10 ´ 30mA ´ (2kW + RSL ) ´ FSYNC IPEAK -CL = 10 ´ RS D = 1- VSUPPLY VLOAD +VF (7) (8) FSYNC is included in the equation because the peak amplitude of the slope compensation varies with the frequency of the external synchronization clock. Substitute FSW_RT for FSYNC if clock synchronization is not used. Boost converters have a natural pass-through path from the supply to the load through the high-side power diode (D1). Due to this path, boost converters cannot provide current limit protection when the output voltage is close to or less than the input supply voltage. A small external RC filter (RF, CF) at the CS pin is required to overcome the leading edge spike of the current sense signal. Select an RF value which is greater than 30 Ω and a CF value which is greater than 1 nF. Due to the effect of the filter, the peak current limit is not valid when the on-time is less than 2 × RF × CF. 7.3.8 Feedback and Error Amplifier (COMP Pin) The LM5150-Q1 includes internal feedback resistors which are set based on the VSET pin resistor selection. These feedback resistors are disconnected from the VOUT pin in the standby mode to minimize quiescent current. The feedback resistor divider is connected to an internal transconductance error amplifier which features high output resistance (RO = 10 MΩ) and wide bandwidth (BW = 3 MHz). The internal transconductance error amplifier sources current which is proportional to the difference between the feedback resistor divider voltage and the internal reference. The output of the error amplifier is connected to the COMP pin, allowing the use of a Type 2 loop compensation network. RCOMP, CCOMP and optional CHF loop compensation components configure the error amplifier gain and phase characteristics to achieve a stable loop response. This compensation network creates a pole at very low frequency (FDP), a mid-band zero (FZ_EA) and a high frequency pole (FP_EA). See Loop Compensation Component Selection and Maximum ESR for more detailed information. 7.3.9 Automatic Wake-Up and Standby The LM5150-Q1 wakes up when VVOUT drops below the VOUT wake-up threshold. The device goes into standby when VVOUT rises above the VOUT standby threshold in EC or SS configuration or when VVIN rises above the VIN standby threshold in SS configuration. The VOUT wake-up threshold is typically 3% higher than the VOUT regulation target. The STATUS output is released in 3 µs (with 50-kΩ pullup resistor to 5 V) after the wake-up event. The LO driver is enabled 6 µs after the STATUS output starts rising. 14 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 VOUT VIN WAKEUP + + VO_STANDBY VIN_STANDBY (SS Config) Standby Wakeup FB VVOUT-STANDBY REF Q S Q R VOUT VO_WAKE + REF Copyright © 2017, Texas Instruments Incorporated Figure 11. Automatic Wake-Up and Standby Control In SS configuration, the VOUT standby threshold is typically 24% higher than the VOUT regulation target. The VIN standby threshold is typically 1 V higher than the VOUT wake-up threshold in SS configuration. To prevent chatter, the forward voltage drop of diode D1 must be less than 0.95 V. See Figure 15. VSUPPLY (Fast fall) Engine Cranking VLOAD VVOUT-STANDBY2 = 1.24 x VVOUT-REG VVIN-STANDBY = VVOUT-WAKE +1.0 when FSW is low VVOUT-WAKEUP = 1.03 x VVOUT-REG VVOUT-REG Wake-up/Standby Wake-up Standby Wake-up Standby STATUS ILOAD Full load Full load Very light load Figure 12. Automatic Wake-Up and Standby Operation in the SS Configuration (With Fast VSUPPLY Fall and Slow Switching) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 15 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com VSUPPLY (Slow fall) Engine Cranking VLOAD VVOUT-STANDBY2 = 1.24 x VVOUT-REG VVIN-STANDBY = VVOUT-WAKE +1.0 when FSW is fast VVOUT-WAKEUP = 1.03 x VVOUT-REG VVOUT-REG Wake-up Standby W-up Wake-up/Standby Standby Standby Wake-up Standby STATUS Full load ILOAD Full load Very light load /No load Figure 13. Automatic Wake-Up and Standby Operation in the SS Configuration (With Slow VSUPPLY Fall and Fast Switching) In EC configuration, the VOUT standby threshold is typically 6% higher than the VOUT regulation target. Because of the minimum duty cycle limit (see Emergency-Call Configuration (EC Configuration)), the LM5150-Q1 alternates between the wake-up and the low IQ standby modes at medium or light load. See Figure 16. VLOAD Vehicle Battery Disconnect Vehicle Battery Reconnect VVOUT_STATUS_OFF = 1.12 x VVOUT-REG VVOUT-STANDBY1 = 1.06 x VVOUT-REG VVOUT-WAKEUP = 1.03 x VVOUT-REG VSUPPLY VVOUT-REG Standby W-up Wake-up Standby Standby Wake-up Standby STATUS ILOAD Full load Mid / Light load Full load Figure 14. Automatic Wake-Up and Standby Operation in EC Configuration To minimize output undershoot when waking up, the LM5150-Q1 boosts the VOUT regulation target during the first 128 cycles after the wake-up event. The regulation target becomes 3% higher than the original regulation target for 64 cycles, 2% higher for the next 32 cycles and 1% higher for the final 32 cycles. The VOUT pin voltage may rise up above the VOUT standby threshold even if switching stops at the VOUT standby threshold because the energy stored in the inductor transfers to the output capacitor when switching stops. See Device Functional Modes for more information about the automatic wake-up and standby operation. 16 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 7.3.10 Boost Status Indicator (STATUS Pin) STATUS is an open-drain output and requires a pullup resistor between 5 kΩ and 100 kΩ. The pin is pulled up after VVOUT falls below the VOUT wake-up threshold, and is toggled to a low logic state when VVIN rises above the VIN standby threshold in SS configuration or when VVOUT rises above the VOUT status off-threshold in EC configuration. The pin is also pulled to ground when EN < 1 V and VOUT is greater than about 2 V, when AVCC < VVCC-UVLO-FALLING or during thermal shutdown. 7.3.11 Maximum Duty Cycle Limit, Minimum Input Supply Voltage When designing a boost converter, the maximum duty cycle should be reviewed at the minimum supply voltage. The minimum input supply voltage which can achieve the target output voltage is estimated from Equation 9. F VSUPPLY(MIN) » (VVOUT -REG + VF ) ´ (1 - DMAX ) ´ SYNC + ISUPPLY(MAX) ´ RDCR + ISUPPLY(MAX) ´ (RDS(ON) + RS ) ´ DMAX FSW_RT (9) ISUPPLY(MAX) is the maximum input current. RDCR is the DC resistance of the inductor. RDS(ON) is the on-resistance of the MOSFET. Substitute FSW_RT for FSYNC if the clock synchronization is not used. The minimum input supply voltage can be decreased by supplying FSYNC which is less than FSW_RT. This maximum duty cycle limit (DMAX) is 87% (typical), but may fall down below 80% if the external synchronization clock frequency is higher than 0.85 × FSW (TYPICAL). Select an FSYNC which is within –25% and –15% of the FSW (TYPICAL) if 1:5 step-up ratio is required with clock synchronization. The minimum input supply voltage can be further decreased by supplying a lower frequency external synchronization clock. See Clock Synchronization (SYNC Pin in SS Configuration) for more information. 7.3.12 MOSFET Driver (LO Pin) The LM5150-Q1 provides an N-channel MOSFET driver which can source or sink a peak current of 1.5 A. The driver is powered by the 5-V VCC regulator and is enabled when the EN pin voltage is greater than 2 V and the AVCC pin voltage is greater than the AVCC UVLO threshold. 7.3.13 Thermal Shutdown Internal thermal shutdown is provided to protect the LM5150-Q1 if the junction temperature exceeds 175°C (typical). When thermal shutdown is activated, the device is forced into a low power thermal shutdown state with the MOSFET driver and the VCC regulator disabled. After the junction temperature is reduced (typical hysteresis is 15⁰C), the device is re-enabled. 7.4 Device Functional Modes 7.4.1 Shutdown Mode If the EN pin voltage is below 1 V, the LM5150-Q1 is in shutdown mode with all functions disabled except EN. In shutdown mode, the device reduces the VOUT pin current consumption to below 5.25 µA (typical) and the STATUS pin is pulled to ground. The device can be enabled by raising the EN pin above 2 V and operates in either the standby mode or the wake-up mode if VAVCC is greater than the AVCC UVLO threshold. Table 2. State of Each Pin in Shutdown Mode STATUS SYNC RT COMP EN VOUT PVCC/AVCC LO CS VIN VSET Grounded Disabled Disabled Disabled Enabled IQ ≤ 5 µA Disabled Grounded Disabled IQ ≈ 0.1 µA Disabled 7.4.2 Standby Mode If VOUT is greater than the VOUT standby threshold or VIN is greater than the VIN standby threshold in the SS mode, the LM5150-Q1 enters into standby mode. In standby mode, most functions are disabled, including the thermal shutdown, to minimize the current consumption. The VOUT wake-up monitor is enabled in standby mode to allow wake-up if the VOUT voltage drops below the VOUT wake-up threshold. The VCC regulator reduces the sourcing capability to 17 mA in standby mode and the AVCC UVLO comparator is disabled. The VOUT standby threshold fulfills effectively the overvoltage protection (OVP) function. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 17 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Table 3. State of Each Pin in Standby Mode STATUS Released or Grounded SYNC Disabled RT Disabled COMP Disabled EN VOUT PVCC/AVCC LO CS VIN VSET Enabled IQ ≤ 15 µA. VOUT wake-up monitor enabled Enabled IPVCC capability ≈ 17 mA Grounded Disabled IQ ≈ 0.1 µA Disabled 7.4.3 Wake-Up Mode The LM5150-Q1 wakes up from standby mode if VOUT drops below the VOUT wake-up threshold. There are two configurations when the device wakes up. One is start-stop configuration (SS configuration) and the other is emergency-call configuration (EC configuration). The configuration is selectable by the VSET resistor (see Table 1). 7.4.3.1 Start-Stop Configuration (SS Configuration) Bypass path D1 VSUPPLY VLOAD LM + ± Reverse Battery Protection Diode COUT Q1 RLOAD CIN Vehicle Battery RS VIN LO AGND CS STATUS SYNC LM5150 EN COMP VOUT RT RCOMP PGND VSET PVCC AVCC C VOUT CCOMP RT RSET Copyright © 2017, Texas Instruments Incorporated Figure 15. Typical Start-Stop Application The LM5150-Q1 runs at fixed switching frequency without any pulse skipping in SS configuration. The device turns on the LO driver every cycle with TON-MIN until entering into standby mode, which helps to prevent EMI spectrum shifts. Because the MOSFET turns on every cycle, the boost converter output may be above the regulation target if the required on-time is less than the TON-MIN when the boost supply voltage is close to the VOUT regulation target or the load current is very small. The output voltage will rise above the VOUT regulation target if the one of the inequalities below is true. 1 D´ < TON-MIN FSW (10) (VSUPPLY ´ TON-MIN )2 FSW ´ > ILOAD 2 ´ LM (VLOAD + VF - VSUPPLY ) (11) In SS configuration, the LM5150-Q1 enters into the standby mode if VOUT is greater than the VOUT standby threshold—which is 24% higher than the VOUT regulation target—or if VIN is greater than the VIN standby threshold. 18 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 7.4.3.2 Emergency-Call Configuration (EC Configuration) Other loads + ± Vehicle Battery D1 VSUPPLY VLOAD LM + COUT Q1 CIN RLOAD Back-up battery RS VIN LO CS AGND STATUS SYNC LM5150 EN COMP RT RCOMP CCOMP PGND VOUT VSET PVCC AVCC CVOUT RSET RT Copyright © 2017, Texas Instruments Incorporated Figure 16. Typical Emergency Call Application The EC configuration achieves high efficiency at light/medium load by alternating between the wake-up and the low IQ standby modes. In EC configuration, the LM5150-Q1 limits the minimum duty cycle programmed by VVOUT and VVIN. The minimum duty cycle limit is calculated using Equation 12. æ ö VVIN DMIN = 0.75 ´ ç 1 ÷ V VOUT -REG ø è (12) Due to this minimum duty cycle limit, the boost converter sources more current than required when the load current is relatively small. As a result, the output voltage increases and eventually crosses the VOUT standby threshold which is typically 6% higher than the VOUT regulation target. The LM5150-Q1 then goes into the low IQ standby mode. The LM5150-Q1 wakes up when VOUT drops below the VOUT wake-up threshold which is typically 3% higher than the VOUT regulation target. The device alternates between these two modes when the inequality below is true. 2 æ DMIN ö ç VSUPPLY ´ ÷ FSW ø FSW è ´ > ILOAD 2 ´ LM (VLOAD + VF - VSUPPLY ) (13) Assuming VLOAD = VVOUT = VVOUT-REG and VSUPPLY = VVIN, the skip cycle operation starts when the inequality below is true. 2 æ æ VLOAD - VSUPPLY ö ö çç VSUPPLY ´ 0.75 ´ ç ÷ ÷÷ VLOAD è øø è >ILOAD 2 ´ LM ´ FSW ´ (VLOAD + VF - VSUPPLY ) (14) In EC configuration, the LM5150-Q1 doesn’t generate any pulse if VCOMP is less than the 0.3 V and the required minimum duty cycle limit is zero. If the peak current limit is triggered before reaching the minimum duty cycle, the device terminates the LO driver output immediately. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 19 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com If VOUT is greater than the VOUT status-off threshold (typically 12% higher than the VOUT regulation target), the LM5150-Q1 pulls the STATUS pin low. In EC configuration, light load efficiency is proportional with the inductor current ripple ratio. Table 4. State of Each Pin in Wake-Up Mode STATUS Release d SYNC Enabled in SS configuratio n RT Enabled COMP Enabled EN VOUT PVCC/AVCC Enabled VOUT standby monitor is enabled. VOUT status-off monitor is enabled in EC configuration. Enabled IPVCC capability ≈ 75 mA LO PWM CS VIN VSET Enabled IQ ≈ 30 µA. VIN status-off monitor is enabled in SS configuration Disabled Table 5. Start-Stop vs Emergency-Call Configuration CONFIGURATION START-STOP VOUT regulation options EMERGENCY-CALL 6.8 V, 7.5 V, 8.5 V, 10.5 V VSET resistor value [Ω] 29.4k, 19.1k, 9.53k, GND 90.9k, 71.5k, 54.9k, 41.2k Clock Synchronization Yes No, SYNC should be grounded VOUT wake-up threshold [V] VOUT standby threshold [V] VVOUT-REG × 1.03 VVOUT-REG × 1.24 VVOUT-REG × 1.06 VOUT status-off threshold [V] N/A VVOUT-REG × 1.12 VIN standby threshold [V] VVOUT-REG × 1.03 + 1.0 V N/A STATUS pin control (Open-drain with pullup resistor) Released by VOUT wake-up Pulled down by VIN standby Released by VOUT wake-up Pulled down by VOUT status-off At heavy load when VVIN « VVOUT Pulse width modulation (PWM) At light/no load when VVIN « VVOUT LO turns on at every cycle in wake-up configuration. Skip cycle operation by alternating between wake-up and standby configurations. When VVIN ≈ VVOUT or VVIN ≥ VVOUT Minimum on-time is limited Minimum duty cycle is limited LO turns on at every cycle in wake-up configuration. On-time is limited by TON-MIN. VOUT goes out of regulation. Duty cycle can drop to 0%. No pulses if VCOMP < 0.3 V and DMIN ≤ 0%. Maximum duty-cycle limit 20 Typically 87% Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The LM5150-Q1 is a non-synchronous boost controller. The following design procedure can be used to select the external components for the LM5150-Q1. Alternately, the WEBENCH® software may be used to generate complete designs. The WEBENCH software uses an iterative design procedure and accesses comprehensive data bases of components when generating a design. This section presents a simplified discussion of the design process. 8.1.1 Bypass Switch / Disconnection Switch Control The STATUS pin can be used to control an external bypass switch, which turns on when the boost is in standby mode, or to control an external disconnection switch that turns off when the boost is in standby mode. In Figure 17, a P-channel MOSFET is used to connect the boost supply input to the load directly when the boost is in standby mode. This bypass switch can be turned on slowly, but it must be turned off fast after the STATUS pin is pulled up by the wake-up event. The STATUS pin is rated to the absolute maximum 65 V. VSUPPLY VLOAD STATUS Copyright © 2017, Texas Instruments Incorporated Figure 17. Bypass Switch Control Example In Figure 18, a P-channel MOSFET is used to disconnect the boost supply output from the battery when boost is not required. This disconnection switch can be turned off slowly, but it must be turned on fast after the STATUS pin is pulled up by the wake-up event. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 21 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com Application Information (continued) VLOAD VBAT PVCC STATUS LM5150 Copyright © 2017, Texas Instruments Incorporated Figure 18. Disconnection Switch Control Example 8.1.2 Loop Response The open-loop transfer function of a boost regulator is defined as the product of modulator transfer function and feedback transfer function. The modulator transfer function of a current mode boost regulator including a power stage with an embedded current loop can be simplified as a one load pole (FLP), one ESR zero (FZ_ESR), and one Right Half Plane (RHP) zero (FRHP) system, which can be explained as follows. Modulator transfer function is defined as follows: æ ö æ ö s s ç1 + ÷ ´ ç1 ÷ ç ÷ 2p ´ FZ_ESR ø è 2p ´ FRHP ø Vˆ LOAD (s) è = AM ´ æ ö V̂COMP (s) s ç1 + ÷ 2p ´ FLP ø è where AM = • FLP = • • • RLOAD D' ´ RS ´ 10 2 2 2p ´ RLOAD ´ COUT [Hz] FZESR = 1 [Hz] 2p ´ RESR ´ COUT FRHP = RLOAD ´ (D ')2 [Hz] 2p ´ LM (15) RESR is the equivalent series resistance (ESR) of the output capacitor which is specified in the capacitor datasheet. RCOMP, CCOMP and CHF (see Figure 19) configure the error amplifier gain and phase characteristics to produce a stable voltage loop with fast response. This compensation network creates a dominant pole at low frequency (FDP_EA), a mid-band zero (FZ_EA), and a high frequency pole (FP_EA). 22 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 Application Information (continued) The feedback transfer function is defined as follows: æ ö s ç1 + ÷ ç ˆ 2p ´ FZ_EA ÷ø VCOMP(S) è = AFB ´ æ ö æ V̂LOAD(S) s s ç1 + ÷ ´ ç1 + ç ÷ ç 2 F 2 F p ´ p ´ DP_EA ø è P_EA è ö ÷ ÷ ø where AFB = • 1.2 ´ RO ´ Gm VLOAD FDP_EA = • FZ_EA = • FP_EA = • 1 [Hz] 2p ´ RO ´ CCOMP 1 [Hz] 2p ´ RCOMP ´ CCOMP 1 1 » [Hz] æ CCOMP ´ CHF ö 2p ´ RCOMP ´ CHF 2p ´ RCOMP ´ ç ÷ è CCOMP + CHF ø (16) RO (≈ 10 MΩ) is the output resistance of the error amplifier and Gm (≈ 2 mA/V) is the transconductance of the error amplifier. Assuming FLP is canceled by FZ_EA, FRHP is much higher than crossover frequency (FCROSS), and FZ_ESR is either canceled by FP_EA or FZ_ESR is much higher than FCROSS, the open-loop transfer function can be simplified as follows: 1 T(s) = AM ´ AFB ´ æ ö s ç1 + ÷ ç 2p ´ FDP_EA ÷ø è (17) Because |T(s)|=1 at the crossover frequency, the crossover frequency can be simply estimated using those assumptions. FCROSS » [AM ´ AFB ]2 - 1 2p ´ RO ´ CCOMP [Hz] (18) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 23 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com 8.2 Typical Application The LM5150-Q1 requires a minimum number of external components to work. Figure 19 includes all optional components as an example. CSNB RSNB VSUPPLY VLOAD D1 LM Q1 COUT CIN RF RG CVIN (leave floating RS CF LO VIN if not used) RSL CS STATUS VSET RT if not used) CVOUT AGND VOUT & PGND EN LM5150 SYNC (connect to GND RVOUT ILOAD RLOAD (connect to VOUT if not used) COMP PVCC AVCC RCOMP RAVCC RT CCOMP RSET CPVCC Optional components are in blue CHF CAVCC Copyright © 2017, Texas Instruments Incorporated Figure 19. Typical Circuit With Optional Components 8.2.1 Design Requirements Table 6 lists the design parameters for Figure 19. Table 6. Design Example Parameters DESIGN PARAMETER VALUE Target Application Start-stop Minimum Input Supply Voltage (VSUPPLY(MIN)) 2.5 V Target Output Voltage (VLOAD) 8.5 V Maximum Load Current (ILOAD) 2.94 A (≈ 25 Watt) Switching Frequency (FSW) 440 kHz D1 Diode Forward Voltage Drop 0.7 V Maximum Inductor Current Ripple Ratio (RR) 0.6 (= 60%) Estimated Full Load Efficiency (Eff) 0.8 (= 80%) Current Limit Margin (MCL) 1.2 (= 120%) FLP over FCROSS (K1) 0.15 (FLP = 0.15 × FCROSS) FZ_EA over FLP (K2) 3 (FZ_EA = 3 × FLP) 8.2.2 Detailed Design Procedure 8.2.2.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM5150-Q1 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. 24 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 8.2.2.2 RSET Resistor Select the value of RSET, referring to Table 1. 9.53 kΩ is chosen to target 8.5 V in SS configuration. In general, about 5% to approximately 10% output undershoot should be considered when selecting the VOUT regulation target. 8.2.2.3 RT Resistor The value of RT for 440-kHz switching frequency is calculated as follows: RT 2.233 u 1010 FSW _ RT 619 TYPICAL 2.233 u 1010 440 k 619 50.1k: (19) A standard value of 49.9 kΩ is chosen for RT. In general, higher frequency boost converters are smaller and faster, but they also have higher switching losses and lower efficiency. 8.2.2.4 Inductor Selection (LM) When selecting the inductor, consider three key parameters: inductor current ripple ratio (RR), falling slope of the inductor current, and RHP zero frequency (FRHP). Inductor current ripple ratio is selected to have a balance between core loss and copper loss. The falling slope of the inductor current must be low enough to prevent sub-harmonic oscillation at high duty cycle (additional RSL resistor is required if not). Higher FRHP (= lower inductance) allows a higher crossover frequency and is always preferred when using a smaller value output capacitor. The inductance value can be selected to set the inductor current ripple between 30% and 70% of the average inductor current as a good compromise between RR, FRHP and inductor falling slope. In this example, 60% ripple ratio (RR = 0.6) is selected as the maximum inductor current ripple ratio (the inductor current ripple ratio is the biggest when D = 0.33). The target inductance value is calculated as follows: 8.5 0.14 ´ 0.14 ´ RLOAD 2.94 = 1.53m[H] = LM(TARGET) = RR ´ FSW 0.6 ´ 440k (20) LM(GUIDE) = (VLOAD - VSUPPLY(MIN) )´ VSUPPLY(MIN) = FSW ´ VLOAD ´ ILOAD (8.5 - 2.5) ´ 2.5 = 1.36m[H] 440k ´ 8.5 ´ 2.94 (21) If the target inductance is smaller than the value calculated using Equation 21, consider adding the slope compensation resistor (RSL), as mentioned in the Slope Compensation Ramp (RSL) section, or select a smaller RR and recalculate the inductance using Equation 20. A standard value of 1.5 µH is chosen for LM. The required inductor saturation current rating is estimated after selecting RS and RSL. 8.2.2.5 Current Sense (RS) Based on the assumptions that 20% of current limit margin (MCL = 1.2), 80% estimated efficiency (Eff = 0.8) at full load and no RSL populated, RS is calculated using Equation 22 and Equation 23. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 25 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com FSW_RT (VVOUT - VVIN ) - 10 ´ 30μA ´ (2kΩ + RSL ) ´ ´D VVOUT -REG FSYNC RS = [ W] 1 ö æ V ´ D ´ SUPPLY(MIN) ç V FSYNC ÷ 1 LOAD ´ ILOAD ÷ ´ MCL 10 ´ ç + ´ LM ç VSUPPLY(MIN) ´ Eff 2 ÷ ç ÷ è ø (22) (8.5 - 2.5) 2.5 ö æ 1.2 + 0.6 ´ - 10 ´ 30μ ´ (2k + 0) ´ 1´ ç 1 ÷ 8.5 è 8.5 + 0.7 ø = 7.12m[W] RS = æ 2.5 ö 1 ö æ ´ ç 8.5 ´ 2.94 1 2.5 ´ ç 1 ÷ ÷ è 8.5 + 0.7 ø 440k ÷ ´ 1.2 10 ´ ç + ´ 1.5u ç 2.5 ´ 0.8 2 ÷ ç ÷ è ø (23) 1.2 + 0.6 ´ Substitute FSW_RT for FSYNC if the clock synchronization is not used. A standard value of 7 mΩ is chosen for RS. A low-ESL resistor is recommended to minimize the error caused by the ESL. 8.2.2.6 Slope Compensation Ramp (RSL) The minimum inductance value which can prevent sub-harmonic oscillation without RSL is calculated using Equation 24. If the selected inductance value is less than the minimum inductance calculated using Equation 24, add a slope compensation resistor (RSL) externally. LM(MIN) = 0.5 ´ (VLOAD + VF ) - VSUPPLY(MIN) 60m ´ FSW ´ RS ´ Margin = 0.5 ´ (8.5 + 0.7) - 2.5 ´ 7m ´ 1.2 = 1.07m[H] 60m ´ 440k (24) 1.2 is the recommended margin to cover non-ideal factors. If needed, use Equation 25 to find the RSL value which matches the typical amount of slope compensation. (VLOAD + VF ) - VSUPPLY(MIN) ´ RS - 2k[W] RSL = 0.82 ´ LM ´ FSW ´ 30mA (25) In this example, RSL is not populated because the selected inductance value, 1.5 µH, is greater than the minimum required inductance from Equation 24. After selecting RS and RSL, the peak inductor current at current limit (IPEAK-CL) can be calculated. Setting the inductor saturation current rating higher than the IPEAK-CL is recommended. FSW_RT ´D VCL - 10 ´ 30mA ´ (2kW + RSL ) ´ VSUPPLY(MIN) FSYNC + ´ TD [A] IPEAK -CL = 10 ´ RS LM (26) 1.2 + 0.6 ´ IPEAK -CL = (8.5 - 2.5) 2.5 ö æ - 10 ´ 30m ´ 2k ´ 1´ ç 1 8.5 8.5 + 0.7 ÷ø 2.5 è + ´ 20n = 16.9[A] 10 ´ 7m 1.5u (27) TD is the typical propagation delay of current limit. 8.2.2.7 Output Capacitor (COUT) There are a few ways to select the proper value of output capacitor (COUT). The output capacitor value can be selected based on output voltage ripple, output overshoot or undershoot due to load transient. In this example, COUT is selected based on output undershoot because the waking up performance is similar with no-load to fullload transient performance. The output undershoot becomes smaller by increasing FCROSS or by decreasing FLP: a smaller COUT is allowed by increasing FCROSS or by decreasing FLP. 26 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 To increase FCROSS, FSW and FRHP must be increased because the maximum FCROSS is, in general, limited at 1/10 of FRHP at VSUPPLY(MIN) or 1/10 of FSW whichever is lower. FRHP is calculated using Equation 28. 2 FRHP 2 æ VSUPPLY(MIN) ö 8.5 æ 2.5 ö RLOAD ´ ç ÷ ´ç ÷ è VLOAD + VF ø = 2.94 è 8.5 + 0.7 ø = 22.6k[Hz] = 2p ´ LM 2p ´ 1.5u (28) FCROSS is selected at 1/10 of FRHP or 1/10 of FSW, whichever is lower. FRHP 2.27 kHz 10 FSW 440 k 44 kHz 10 10 (29) (30) In this example, 2.27 kHz is selected as a target FCROSS and FLP is selected to be 340 Hz (K1 = 0.15). In general, there is about 5% or less undershoot with FLP = 0.1 × FCROSS (K1 = 0.1) and 10% or less undershoot with FLP = 0.2 × FCROSS (K1 = 0.2) during 0% to 100% load transient. The recommended K1 factor range is from 0.02 to 0.2. FLP is calculated using Equation 31. 2 FLP = [Hz] 2p ´ RLOAD ´ COUT (31) The minimum required output capacitance value is calculated using Equation 32. 2 2 COUT 324 PF 2S u RLOAD u FLP 2S u 8.5 u 340 2.94 (32) The maximum output ripple current is calculated at the minimum input supply voltage as follows: ´I V 8.5 ´ 2.94 = 5[A] IRIPPLE_COUT(MAX) = LOAD LOAD = 2 ´ VSUPPLY(MIN) 2 ´ 2.5 (33) The ripple current rating of the output capacitors must be enough to handle the output ripple current. By using multiple output capacitors, the ripple current can be split. In practice, ceramic capacitors are placed closer to the diode and the MOSFET than the bulk aluminum capacitors in order to absorb the majority of the ripple current. In this example, three 100-µF capacitors are placed in parallel to ensure ripple current capability. If high-ESR capacitors are used for the output capacitor, additional 10-µF ceramic capacitors can be placed close to the switching components to minimize switching noise. 8.2.2.8 Loop Compensation Component Selection and Maximum ESR Based on Equation 18, CCOMP is calculated as follows: 2 [AM ´ AFB ] 2 CCOMP (over CCOMP damping) over damping = -1 2p ´ RO ´ FCROSS = é RLOAD D ' ù 1.2 ´ ´ ´ RO ´ Gm ú - 1 ê ë RS ´ 10 2 VLOAD û 2p ´ RO ´ FCROSS 2.5 ª 8.5 º « 2.94 » 1.2 8.5 0.7 u u u 10M u 2m» « 2 8.5 « 7m u 10 » ¬ ¼ 2S u 10M u 2.27 k (34) 2 1 111nF (35) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 27 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com By selecting CCOMP following Equation 34, the typical phase margin is set to 90⁰ and the loop response is overdamped. In this example, FZ_EA is placed at 3 times higher frequency than FLP to have lower phase margin but faster settling time (K2 = 3, target FZ_EA is 1.02 kHz). Recommended range of FZ_EA is from 1 × FLP to 4 × FLP (1 ≤ K2 ≤ 4). Practical crossover frequency will vary with K2 with a range of 0.5 × FCROSS to 1.0 × FCROSS. CCOMP over damping 111n CCOMP 37 nF K2 3 (36) A standard value of 33 nF is chosen for CCOMP. RCOMP is selected to set the error amplifier zero at 1.02 kHz. 1 1 RCOMP 4.73 k: 2S u CCOMP u FZ _ EA 2S u 33 n u 1.02 k (37) A standard value of 4.64 kΩ is chosen for RCOMP. CHF is usually used to create a pole at high frequency (FP_EA) to cancel FZ_ESR. By using a small ESR capacitor which can place FZ_ESR greater than 10 × FCROSS, the output capacitor ESR would not affect the loop stability. The maximum ESR which does not affect the loop response is calculated using Equation 38. 1 1 RESR MAX 23 m: 2S u CCOMP u FCROSS u 10 2S u 330 u u 2.27 k u 10 (38) 8.2.2.9 PVCC Capacitor, AVCC Capacitor, and AVCC Resistor The PVCC capacitor supplies the peak transient current to the LO driver. The value of PVCC capacitor (CPVCC) must be 4.7 μF or higher and must be a high-quality, low-ESR, ceramic capacitor. CPVCC must be placed close to the PVCC pin and the PGND pin. A value of 4.7 μF is selected for this design example. The AVCC capacitor must be placed close to the device. The recommended AVCC capacitor value is 0.1 μF. The AVCC resistor should be placed between PVCC and AVCC pins. The recommended AVCC resistor value is 10 Ω. 8.2.2.10 VOUT Filter (CVOUT, RVOUT) The VOUT pin is the input of the internal VCC regulator and also is the input of the output voltage sensing. To minimize noise at the VOUT pin, a 1-μF capacitor must be placed at the VOUT pin in most cases. If multiple output capacitors are used, one of them can be placed at the VOUT pin as CVOUT. The VOUT capacitor must be a high-quality, low-ESR, ceramic capacitor and must be placed close to the device. A resistor can be added at the VOUT pin (RVOUT) to form a RC filter (see Figure 19). In this case, the maximum resistor value should be less than or equal to 2 Ω. 8.2.2.11 Input Capacitor The input capacitors reduce the input voltage ripple. Assuming high-quality ceramic capacitors are used for the input capacitors, the maximum input voltage ripple can be calculated by using Equation 39. VLOAD VRIPPLY(CIN) = [V] 32 ´ LM ´ CIN ´ FSW 2 (39) The required input capacitor value is a function of the impedance of the source power supply. More input capacitors are required if the impedance of the source power supply is not low enough. In the example, three 10µF ceramic capacitors are used. 8.2.2.12 MOSFET Selection The MOSFET gate driver of the LM5150-Q1 is powered by the internal 5-V VCC regulator. The MOSFET driven by the LM5150-Q1 must have a logic-level gate threshold with its on-resistance specified at 4.5 V or lower and must be rated to handle the maximum output voltage plus any switch node ringing. The maximum gate charge is limited by the 75-mA PVCC sourcing current limit, and is calculated as follows: 75m QG(@5V) < [C] FSW (40) A leadless package is preferred for high switching-frequency designs. The MOSFET gate capacitance should be small enough so that the gate voltage is fully discharged during the off-time. 28 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 8.2.2.13 Diode Selection A Schottky is the preferred type for D1 diode due to its low forward voltage drop and small reverse recovery charge. Low reverse leakage current is important parameter when selecting the Schottky diode. The diode must be rated to handle the maximum output voltage plus any switching node ringing. Also, it must be able to handle the average output current. To prevent chatter between wake-up and standby, the forward voltage drop of the D1 diode must be less than 0.95 V at full load. 8.2.2.14 Efficiency Estimation The total loss of the boost converter (PTOTAL) can be expressed as the sum of the losses in the LM5150-Q1 (PIC), MOSFET power losses (PQ), diode power losses (PD), inductor power losses (PL), and the loss in the sense resistor (PRS). PTOTAL = PIC + PQ + PD + PL + PRS [W] (41) PIC can be separated into gate driving loss (PG) and the losses caused by quiescent current (PIQ). PIC = PG + PIQ [W] (42) Each power loss is approximately calculated as follows: PG = QG(@5V) ´ VVOUT ´ FSW [W] (43) PIQ = VVOUT ´ IVOUT + VVIN ´ IVIN [W] (44) IVIN and IVOUT values in each mode can be found in the supply current section of the Electrical Characteristics table. PQ can be separated into switching loss (PQ(SW)) and conduction loss (PQ(COND)). PQ = PQ(SW) + PQ(COND) [W] (45) Each power loss is approximately calculated as follows: PQ(SW) = 0.5 ´ (VVOUT + VF )´ ISUPPLY ´ (tR + tF )´ FSW [W] (46) tR and tF are the rise and fall times of the low-side N-channel MOSFET device. ISUPPLY is the input supply current of the boost converter. PQ(COND) = D ´ ISUPPLY 2 ´ RDS(ON) [W] (47) RDS(ON) is the on-resistance of the MOSFET and is specified in the MOSFET data sheet. Consider the RDS(ON) increase due to self-heating. PD can be separated into diode conduction loss (PVF) and reverse recovery loss (PRR). PD = PVF + PRR [W] (48) Each power loss is approximately calculated as follows: PVF = (1 - D) ´ VF ´ ISUPPLY [W] (49) PRR = VLOAD ´ QRR ´ FSW [W] (50) QRR is the reverse recovery charge of the diode and is specified in the diode datasheet. Reverse recovery characteristics of the diode strongly affect efficiency, especially when the output voltage is high. PL is the sum of DCR loss (PDCR) and AC core loss (PAC). DCR is the DC resistance of inductor which is mentioned in the inductor data sheet. PL = PDCR + PAC [W] (51) Each power loss is approximately calculated as follows: PDCR = ISUPPLY 2 ´ RDCR [W] b (52) a PAC = K ´ DI FSW [W] VSUPPLY ´ D ´ DI = (53) 1 FSYNC LM (54) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 29 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com ∆I is the peak-to-peak inductor current ripple. K, α, and β are core dependent factors which can be provided by the inductor manufacturer. PRS is calculated as follows: PRS = D ´ ISUPPLY 2 ´ RS [W] (55) Efficiency of the power converter can be estimated as follows: VLOAD ´ ILOAD Efficiency = ´ 100[%] PTOTAL + VLOAD ´ ILOAD (56) 8.2.3 Application Curves Figure 20. Automatic Wake-Up 30 Figure 21. Load Transient (3 A to 1.5 A, 0.1 V/DIV) Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 8.3 System Examples 8.3.1 Lower Standby Threshold in SS Configuration By connecting the VIN pin to the VOUT pin, the current limit threshold at the current limit comparator input (VCL) is set to 1.2 V. In SS configuration, the VOUT standby threshold is ignored. The device goes into the standby mode when VOUT > VIN standby threshold. VSUPPLY VLOAD VOUT VIN LO CS AGND & PGND VOUT EN STATUS LM5150 SYNC COMP RT VSET PVCC AVCC Copyright © 2017, Texas Instruments Incorporated Figure 22. Lower Standby Threshold in SS Configuration 8.3.2 Dithering Using Dither Enabled Device Dithering is achieved by connecting DITH output to the RT pin through a resistor. LM5150 LM5141 RT DITH Copyright © 2017, Texas Instruments Incorporated Figure 23. Dithering Using Dither Enabled Device LM5141 8.3.3 Clock Synchronization With LM5140 Clock synchronization can be achieved by connecting LM5140's SYNCOUT to SYNC. LM5140 SYNOUT LM5150 SYNC Copyright © 2017, Texas Instruments Incorporated Figure 24. Clock Synchronization With LM5140 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 31 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com System Examples (continued) 8.3.4 Dynamic Frequency Change Switching frequency can be changed dynamically during operation by changing the RT resistor. LM5150 RT Low Fsw/ Hi Fsw Copyright © 2017, Texas Instruments Incorporated Figure 25. Dynamic Frequency Change 8.3.5 Dithering Using an External Clock If a low-frequency clock is available, dithering can be achieved by injecting a ramp signal into RT. LM5150 RT Copyright © 2017, Texas Instruments Incorporated Figure 26. Dithering Using an External Clock 32 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 9 Power Supply Recommendations The LM5150-Q1 is designed to operate from a power supply or a battery whose voltage range is from 1.5 V to 42 V. The input power supply should be able to supply the maximum boost supply voltage and handle the maximum input current at 1.5 V. The impedance of the power supply and battery including cables must be low enough that an input current transient does not cause an excessive drop. Additional input ceramic capacitors may be required at the supply input of the converter. 10 Layout 10.1 Layout Guidelines The performance of switching converters heavily depends on the quality of the PCB layout. The following guidelines will help users design a PCB with the best power conversion performance, thermal performance, and minimize generation of unwanted EMI. • Place Q1, D1, and RS first. • Place ceramic COUT and make the switching loop (COUT-D1-Q1-RS-COUT) as small as possible. • Leave copper area next to D1 for thermal dissipation. • Place LM5150-Q1 close to RS. • Place CPVCC as close to the device as possible between PVCC and PGND. • Connect PGND directly to the center of the sense resistor using a wide and short trace. • Connect CS to the center of the sense resistor. Connect through vias if required. Connect filter capacitor between CS pin and exposed pad. • Connect AGND directly to the analog ground plain and connect to RSET, RT, and CCOMP. • Connect the exposed pad to the analog ground plain and the power ground plain through vias. • Connect LO directly to the gate of Q1. • Make the switching signal loop (LO-Q1-RS-PGND-LO) as small as possible. • Place CVOUT as close to the device as possible. • The LM5150-Q1 has an exposed thermal pad to aid power dissipation. Adding several vias under the exposed pad helps conduct heat away from the device. Connect the vias to a large ground plane on the bottom layer. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 33 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com 10.2 Layout Example Figure 27. LM5150-Q1 PCB Layout Example 34 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 11 Device and Documentation Support 11.1 Device Support 11.1.1 Development Support 11.1.1.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM5150-Q1 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 11.2 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.4 Trademarks E2E is a trademark of Texas Instruments. WEBENCH is a registered trademark of Texas Instruments. All other trademarks are the property of their respective owners. 11.5 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 11.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 35 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 36 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 PACKAGE OUTLINE RUM0016C WQFN - 0.8 mm max height SCALE 3.300 PLASTIC QUAD FLATPACK - NO LEAD 4.1 3.9 A 0.6 0.5 B 0.35 0.25 PIN 1 INDEX AREA DETAIL 4.1 3.9 OPTIONAL TERMINAL TYPICAL 0.1 MIN (0.05) SECTION A-A A-A 25.000 TYPICAL C 0.8 MAX SEATING PLANE 0.05 0.00 0.08 C 2.3 0.1 2X 1.95 EXPOSED THERMAL PAD (0.2) TYP 8X (0.525) 8 5 A3 A2 12X 0.65 9 4 A A 17 2X 1.95 8X (0.3) SYMM SEE TERMINAL DETAIL 1 12 16X A1 PIN 1 ID (OPTIONAL) A4 13 16 SYMM 16X 0.35 0.25 0.1 0.05 C A B 0.6 0.5 4223544/A 02/2017 NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. The package thermal pad must be soldered to the printed circuit board for thermal and mechanical performance. www.ti.com Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 37 LM5150-Q1 SNVSAP6 – SEPTEMBER 2017 www.ti.com EXAMPLE BOARD LAYOUT RUM0016C WQFN - 0.8 mm max height PLASTIC QUAD FLATPACK - NO LEAD ( 2.3) SYMM 16X (0.75) 16 8X (0.725) 13 8X (0.3) A4 A1 1 12 16X (0.3) 17 (3.65) SYMM (0.9) 20X (0.65) 9 4 ( 0.2) TYP VIA A2 A3 8 5 (0.9) (R0.05) TYP (3.65) LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE:18X 0.07 MIN ALL AROUND 0.07 MAX ALL AROUND SOLDER MASK OPENING METAL EXPOSED METAL EXPOSED METAL SOLDER MASK OPENING NON SOLDER MASK DEFINED (PREFERRED) METAL UNDER SOLDER MASK SOLDER MASK DEFINED SOLDER MASK DETAILS 4223544/A 02/2017 NOTES: (continued) 4. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature number SLUA271 (www.ti.com/lit/slua271). 5. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown on this view. It is recommended that vias under paste be filled, plugged or tented. www.ti.com 38 Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 LM5150-Q1 www.ti.com SNVSAP6 – SEPTEMBER 2017 EXAMPLE STENCIL DESIGN RUM0016C WQFN - 0.8 mm max height PLASTIC QUAD FLATPACK - NO LEAD (1.613) TYP (0.61) TYP 16X (0.75) 16 8X (0.725) 13 8X (0.275) A4 A1 17 1 12 (1.613) TYP 16X (0.3) (0.61) TYP SYMM (3.65) 4X ( 1.02) 12X (0.65) 9 4 EXPOSED METAL TYP A2 A3 5 SYMM 8 (R0.05) TYP (3.65) SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL PRINTED SOLDER COVERAGE BY AREA UNDER PACKAGE THERMAL PAD 17: 79% - PADS A1, A2, A3 & A4: 94% SCALE:20X 4223544/A 02/2017 NOTES: (continued) 6. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. www.ti.com Submit Documentation Feedback Copyright © 2017, Texas Instruments Incorporated Product Folder Links: LM5150-Q1 39 PACKAGE OPTION ADDENDUM www.ti.com 14-Oct-2017 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) LM5150QRUMRQ1 ACTIVE WQFN RUM 16 2000 Green (RoHS & no Sb/Br) CU SN Level-2-260C-1 YEAR -40 to 150 LM5150 Q LM5150QRUMTQ1 ACTIVE WQFN RUM 16 250 Green (RoHS & no Sb/Br) CU SN Level-2-260C-1 YEAR -40 to 150 LM5150 Q (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 14-Oct-2017 Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 17-Oct-2017 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant LM5150QRUMRQ1 WQFN RUM 16 2000 330.0 12.4 4.3 4.3 1.1 8.0 12.0 Q1 LM5150QRUMTQ1 WQFN RUM 16 250 180.0 12.4 4.3 4.3 1.1 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 17-Oct-2017 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) LM5150QRUMRQ1 WQFN RUM 16 2000 370.0 355.0 55.0 LM5150QRUMTQ1 WQFN RUM 16 250 195.0 200.0 45.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated (TI) reserves the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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