NCP5183, NCV5183 High Voltage High Current High and Low Side Driver The NCP5183 is a High Voltage High Current Power MOSFET Driver providing two outputs for direct drive of 2 N−channel power MOSFETs arranged in a half−bridge (or any other high−side + low−side) configuration. It uses the bootstrap technique to insure a proper drive of the High−side power switch. The driver works with 2 independent inputs to accommodate any topology (including half−bridge, asymmetrical half−bridge, active clamp and full−bridge…). www.onsemi.com 8 1 SOIC−8 NB CASE 751−07 Features • • • • • • • • • Automotive Qualified to AEC Q100 Voltage Range: up to 600 V dV/dt Immunity ±50 V/ns Gate Drive Supply Range from 9 V to 18 V Output Source / Sink Current Capability 4.3 A / 4.3 A 3.3 V and 5 V Input Logic Compatible Extended Allowable Negative Bridge Pin Voltage Swing to –10 V ♦ Matched Propagation Delays between Both Channels ♦ Propagation Delay 120 ns typically ♦ Under VCC LockOut (UVLO) for Both Channels Pin to Pin Compatible with Industry Standards These are Pb−free Devices Typical Application • • • • • • • MARKING DIAGRAM 8 NCx5183 ALYW G G 1 x A L Y W G = P or V = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package (Note: Microdot may be in either location) Power Supplies for Telecom and Datacom Half−Bridge and Full−Bridge Converters Push−Pull Converters High Voltage Synchronous−Buck Converters Motor Controls Electric Power Steering Class−D Audio Amplifiers PIN CONNECTIONS HIN VB LIN DRVH GND HB DRVL VCC ORDERING INFORMATION Package Shipping† NCP5183DR2G SOIC−8 (Pb−Free) 2500 / Tape & Reel NCV5183DR2G SOIC−8 (Pb−Free) 2500 / Tape & Reel Device †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specification Brochure, BRD8011/D. © Semiconductor Components Industries, LLC, 2017 December, 2017 − Rev. 1 1 Publication Order Number: NCP5183/D NCP5183, NCV5183 V HV Vcc M1 RBOOT DBOOT 1 HIN VB 8 2 LIN DRVH 7 3 GND HB 6 4 DRVL VCC 5 CONTROLLER CBOOT LOAD M2 CVcc Figure 1. Application Schematic VCC VB UV Detect Pulse Trigger HIN Level Shifter S Q R Q DRVH UV Detect HB V CC DELAY LIN GND Figure 2. Simplified Block Diagram Table 1. PIN FUNCTION DESCRIPTION Pin No. (SOIC8) Pin Name Description 1 HIN High Side Logic Input 2 LIN Low Side Logic Input 3 GND Ground 4 DRVL Low Side Gate Drive Output 5 VCC Main Power Supply 6 HB Bootstrap Return or High Side Floating Supply Return 7 DRVH 8 VB High Side Gate Drive Output Bootstrap Power Supply www.onsemi.com 2 DRVL NCP5183, NCV5183 Table 2. ABSOLUTE MAXIMUM RATINGS All voltages are referenced to GND pin Symbol Value Units VCC −0.3 to 18 V VLIN, VHIN −0.3 to 18 V High Side Boot pin Voltage VB (higher of {−0.3 ; VCC – 1.5}) to 618 V High Side Bridge pin Voltage VHB VB − 18 to VB + 0.3 V Rating Input Voltage Range Input Voltage on LIN and HIN pins High Side Floating Voltage VB – VHB −0.3 to 18 V High Side Output Voltage VDRVH VHB – 0.3 to VB + 0.3 V Low Side Output Voltage VDRVL −0.3 to VCC + 0.3 V Allowable output slew rate dVHB/dt 50 V/ns Maximum Operating Junction Temperature TJ(max) 150 °C Storage Temperature Range TSTG −55 to 150 °C ESD Capability, Human Body Model (Note 1) ESDHBM 3 kV ESD Capability, Charged Device Model (Note 1) ESDCDM 1 kV TSLD 260 °C Lead Temperature Soldering Reflow (SMD Styles Only), Pb−Free Versions (Note 2) Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. This device series incorporates ESD protection and is tested by the following methods: ESD Human Body Model tested per AEC−Q100−002 (EIA/JESD22−A114) ESD Charged Device Model tested per AEC−Q100−11 (EIA/JESD22−C101E) Latchup Current Maximum Rating: ≤ 150 mA per JEDEC standard: JESD78 2. For information, please refer to our Soldering and Mounting Techniques Reference Manual, SOLDERRM/D Table 3. THERMAL CHARACTERISTICS Rating Thermal Characteristics SO8 (Note 3) Thermal Resistance, Junction−to−Air (Note 4) Symbol Value RqJA 183 Units °C/W 3. Refer to ELECTRICAL CHARACTERISTICS and APPLICATION INFORMATION for Safe Operating Area. 4. Values based on copper area of 645 mm2 (or 1 in2) of 1 oz copper thickness and FR4 PCB substrate. Table 4. RECOMMENDED OPERATING CONDITIONS (Note 5) All voltages are referenced to GND pin Rating Symbol Min Max Units Input Voltage Range VCC 10 17 V VB – VHB 10 17 V VHB −1 580 V High Side Output Voltage VDRVH VHB VB V Low Side Output Voltage VDRVL GND VCC V VLIN, VHIN GND VCC − 2 V TJ −40 125 °C High Side Floating Voltage High Side Bridge pin Voltage Input Voltage on LIN and HIN pins Operating Junction Temperature Range 5. Refer to ELECTRICAL CHARACTERISTICS and APPLICATION INFORMATION for Safe Operating Area. www.onsemi.com 3 NCP5183, NCV5183 Table 5. ELECTRICAL CHARACTERISTICS −40°C ≤ TJ ≤ 125°C, VCC = VB = 15 V, VHB = GND, outputs are not loaded, all voltages are referenced to GND; unless otherwise noted. Typical values are at TJ = +25°C. (Notes 6, 7) Test Conditions Parameter Symbol Min Typ Max Units VCCon 7.8 8.8 9.8 V VCCoff 7.2 8.3 9.1 V Supply Section VCC UVLO VCC rising VCC falling VCC hysteresis VB UVLO VCChyst 0.5 V VB rising VBon 7.8 8.8 9.8 V VB falling VBoff 7.2 8.3 9.1 V VB hysteresis VBhyst 0.5 V ICC1 520 700 mA VCC pin operating current f = 20 kHz, CL = 1 nF VB pin operating current f = 20 kHz, CL = 1 nF IB1 700 800 mA VCC pin quiescent current VLIN = VHIN = 0 V ICC2 95 160 mA VB pin quiescent current VLIN = VHIN = 0 V IB2 65 100 mA VB to GND quiescent current VB = VHB = 600 V IHSleak 50 mA Input Section VINH Logic High Input Voltage Logic Low Input Voltage 2.5 V VINL 25 1.2 V 50 mA 1 mA Logic High Input Current VxIN = 5 V IxIN+ Logic Low Input Current VxIN = 0 V IxIN− Input Pull Down Resistance VxIN = 5 V RxIN Low Level Output Voltage IDRVL = 0 A VDRVLL 35 mV Low Level Output Voltage (HS Driver) IDRVH = 0 A VDRVHL 35 mV High Level Output Voltage IDRVL = 0 A, VDRVLH = VCC − VDRVL VDRVLH 35 mV High Level Output Voltage (HS Driver) IDRVH = 0 A, VDRVHH = VB – VDRVH VDRVHH 35 mV Output Positive Peak current VDRVL = 0 V, PW = 10 ms IDRVLH 4.3 A Output Negative Peak current VDRVL = 15 V, PW = 10 ms IDRVLL 4.3 A Output Positive Peak current (HS Driver) VDRVH = 0 V, PW = 10 ms IDRVHH 4.3 A Output Negative Peak current (HS Driver) VDRVH = 15 V, PW = 10 ms 100 250 kW Output Section IDRVHL 4.3 A Output Resistance ROH 1.7 W Output Resistance ROL 1.1 W Turn On Propagation Delay tON 120 200 ns Turn Off Propagation Delay tOFF 120 200 ns tMT 0 Dynamic Section Delay Matching Pulse width = 1 ms 50 ns Minimum Positive Pulse Width VxIN = 0 V to 5 V tminH 150 ns Minimum Negative Pulse Width VxIN = 5 V to 0 V tminL 100 ns 6. Refer to ABSOLUTE MAXIMUM RATINGS and APPLICATION INFORMATION for Safe Operating Area 7. Performance guaranteed over the indicated operating temperature range by design and/or characterization tested at TJ = TA = 25°C. Low duty cycle pulse techniques are used during testing to maintain the junction temperature as close to ambient as possible www.onsemi.com 4 NCP5183, NCV5183 Table 5. ELECTRICAL CHARACTERISTICS −40°C ≤ TJ ≤ 125°C, VCC = VB = 15 V, VHB = GND, outputs are not loaded, all voltages are referenced to GND; unless otherwise noted. Typical values are at TJ = +25°C. (Notes 6, 7) Parameter Test Conditions Symbol Min Typ Max Units tr 12 40 ns tf 12 40 ns VHBneg −8 −7 V Switching Parameters Output Voltage Rise Time 10% to 90%, CL = 1 nF Output Voltage Fall Time 90% to 10%, CL = 1 nF Negative HB pin Voltage PW ≤ tON, VCC = VB = 10 V 6. Refer to ABSOLUTE MAXIMUM RATINGS and APPLICATION INFORMATION for Safe Operating Area 7. Performance guaranteed over the indicated operating temperature range by design and/or characterization tested at TJ = TA = 25°C. Low duty cycle pulse techniques are used during testing to maintain the junction temperature as close to ambient as possible 50% LIN, HIN 90% 10% DRVL, DRVH t ON tOFF tr tf Figure 3. Propagation Delay, Rise Time and Fall Time Timing HIN (LIN) HIN, LIN LIN (HIN) 90% DRVx 90% DRVx 10% 10% 90% 90% DRVx DRVx 10% t MT t MT t MT t MT 10% t MT Figure 4. Delay Matching www.onsemi.com 5 t MT t MT t MT NCP5183, NCV5183 Figure 5. VCCon vs. Temperature Figure 6. VCCoff vs. Temperature Figure 7. VCCUVLOHYS vs. Temperature Figure 8. VBon vs. Temperature Figure 9. VBoff vs. Temperature Figure 10. VBhyst vs. Temperature www.onsemi.com 6 NCP5183, NCV5183 Figure 11. ICC1 vs. Temperature Figure 12. ICC2 vs. Temperature Figure 13. IB1 vs. Temperature Figure 14. IB2 vs. Temperature Figure 15. IHSleak vs. Temperature Figure 16. RIN vs. Temperature www.onsemi.com 7 NCP5183, NCV5183 Figure 18. tOFF vs. Temperature Figure 17. tON vs. Temperature Figure 19. tr vs. Temperature Figure 20. tf vs. Temperature Figure 21. tr for 10 nF Load vs. Temperature Figure 22. tf for 10 nF Load vs. Temperature Figure 23. ROH vs. Temperature Figure 24. ROL vs. Temperature www.onsemi.com 8 NCP5183, NCV5183 Figure 25. tMT vs. Temperature Figure 26. ICC and IB Current Consumption vs. Frequency www.onsemi.com 9 NCP5183, NCV5183 MOSFET Turn On and Turn Off Current Path and after a short dead time Qsink is turned on. Then CVCC (Cboot) is not a source any more, the source of energy became the CGS (and all capacitance connected to this terminal, like Muller capacitance). Now the current flows from gate terminal, through Rg resistor and Qsink back to the MOSFET (depictured by blue line). In both cases (charging and discharging external MOSFET) there are several parasitic inductances in the path. All of them play a role during switching. In Figure 27 an influence of the inductances in some places is showed. On VCC (VB) pin a drop during turn on and turn off is observed. If too long an UVLO protection can be triggered and the driver can be turned off subsequently, which result in improper operation of the application. A capacitor connected from VCC (VB) to GND (HB) terminal is source of energy for charging the gate terminal of an external MOSFET(s). For better understanding of this process see Figure 27 (all voltages are related to GND (HB) pin). When there is a request from internal logic to turn on the external MOSFET, then the Qsource is turned on. The current starts to flow from CVCC (Cboot), through Qsource, gate resistor Rg to the gate terminal of the external MOSFET (depictured by red line). The current loop is closed from external MOSFET source terminal back to the CVCC (Cboot) capacitor. After a while the CGS capacitance is fully charged so no current flows this path. When the external MOSFET going to be turned off, the internal Qsource is turned off first turn on turn off Voltage probes NCP5183 Ltrace Lbond Qsource VCC(VB) turn on turn off turn on Iturn on RDSon RDSon MOSFET CVCC(Cboot) turn off CGD Ltrace Lbond Rg DRVL(DRVH) turn on turn off CGS Iturn off Ltrace Qsink Lbond Ltrace GND(HB) All voltages are refered to GND (HB) pin Figure 27. Equivalent Circuit of Power Switch Driver www.onsemi.com 10 NCP5183, NCV5183 Layout Recommendation The NCP5183 is high speed, high current (sink/source 4.3 A/4.3 A) driver suitable for high power application. To avoid any damage and/or malfunction during switching (and/or during transients, overloads, shorts etc.) it is very important to avoid a high parasitic inductances in high current paths (see “MOSFET turn on and turn off current path” section). It is recommended to fulfill some rules in layout. One of a possible layout for the IC is depictured in Figure 28. • Keep loop HB_pin – GND_pin – Q_LO as small as possible. This loop (parasitic inductance) has potential to increase negative spike on HB pin which can cause of malfunction or damage of HB driver. The negative voltage presented on HB pin is added to VCC−Vf voltage so VCboot is increased. In extreme case the Cboot voltage can be so high it will reach maximum rating value which can lead to device damage. • Keep loop VDD_pin – GND_pin – CVCC as small as possible. The IC featured high current capability driver. • • • Any parasitic inductance in this path will result in slow Q_LO turn on and voltage drop on VCC pin which can result in UVLO activation. Keep loop VB_pin – HB_pin – Cboot as small as possible. The IC featured high current capability driver. Any parasitic inductance in this path will result in slow Q_HI turn on and voltage drop on VB pin which can result in UVLO activation. Do not let high current flow through trace between GND_pin and CVCC even a small parasitic inductance here will create high voltage drop if high current flows through this path. This voltage is added or subtracted from HIN and LIN signal, which results in incorrect thresholds or device damaging. Keep loops DRVL_pin – Q_LO – GND_pin and DRVH_pin – Q_HI – HB_pin as small as possible. A high parasitic inductance in these paths will result in slow MOSFET switching and undesired resonance on gate terminal. Figure 28. Recommended Layout www.onsemi.com 11 NCP5183, NCV5183 Cboot Capacitor Value Calculation favorable. Under the hard switch conditions the energy to charge Qg (from zero voltage to Vth of the MOSFET) is taken from VCC capacitor (through an external boot strap diode) so the voltage drop on Cboot is smaller. For the calculation of Cboot value the ZVS conditions are taken account. The switching cycle is divided into two parts, the charging (tcharge) and the discharging (tdischarge) of the Cboot capacitor. The discharging can be divided even more to discharging by floating driver current consumption IB2 (tdsIb) and to discharging by transfering energy from Cboot to gate terminal of the MOSFET (tdsQm). Discharging by IB2 becoming more dominant when driver runs at lower frequencies and/or during skip mode operation. To calculate Cboot value, follow these steps: The device featured two independent 4.3 A sink and source drivers. The low side driver (DRVL) supplies a MOSFET whose source is connected to ground. The driver is powered from VCC line. The high side driver (DRVH) supplies a MOSFET whose source is floating from GND to bulk voltage. The floating driver is powered from Cboot capacitor. The capacitor is charged only when HB pin is pulled to GND (by inductance or the low side MOSFET when turned on). If too small Cboot capacitor is used the high side UVLO protection can disable the high side driver which leads to improper switching. Expected voltage on Cboot is depictured in Figure 29. The curves are valid for ZVS (Zero Voltage Switching) observed in LLC applications. For hard switch the curves are slightly different, but from charge on Cboot point of view more Figure 29. Boot Strap Capacitor Charging Principle (81 mA typ) for 5 ms, so the charge consumed by floating driver is: 1. For example, let’s have a MOSFET with Qg = 30 nC, VDD = 15 V. 2. Charge stored in Cboot necessary to cover the period the Cboot is not supplied from VCC line (which is basically the period the high side MOSFET is turned on). Let’s say the application is switching at 100 kHz, 50% duty cycle, which means the upper MOSFET is conductive for 5 ms. It means the Cboot is discharged by IB2 current Q b + I B2 @ t discharge + 81m @ 5m + 405 pC (eq. 1) 3. Total charge loss during one switching cycle is sum of charge to supply the high side driver and MOSFET’s gate charge: Q tot + Q g ) Q b + 30n ) 405p + 30.4 nC www.onsemi.com 12 (eq. 2) NCP5183, NCV5183 4. Let’s determine acceptable voltage ripple on Cboot to 1% of nominal value, which is 150 mV. To cover charge losses from eq. 2 C boot + Q tot + 30.4n + 203 nF 0.15 V ripple Rboot value can be recalculated to eliminate this additional drop. The resistor Rboot calculated in eq. 4 is valid under steady state conditions. During start and/or skip operation the starting point voltage value is different (lower) and it takes more time to charge the boot strap capacitor. More over it is not counted with temperature and voltage variability during normal operation or the dynamic resistance of the boot strap diode (approximately 0.34 W for MURA160). From these reasons the resistor value should be decreased especially with respect to skip operation. Boot strap resistor losses calculation. (eq. 3) It is recommended to increase the value as consumption and gate charge are temperature and voltage dependent, so let’s choose a capacitor 330 nF in this case. Rboot Resistor Value Calculation To keep the application running properly, it is necessary to charge the Cboot again. This is done by external diode from VCC line to VB pin. In serial with the diode a resistor is placed to reduce the current peaks from VCC line. The resistor value selection is critical for proper function of the high side driver. If too small high current peaks are drown from VCC line, if too high the capacitor will not be charged to appropriate level and the high side driver can be disabled by internal UVLO protection. First of all keep in mind the capacitor is charged through the external boot strap diode, so it can be charged to a maximum voltage level of VCC – Vf. The resistor value is calculated using this equation: R boot + t charge ǒ C boot @ ln V max*V V max*V Cmin Cmax Ǔ + 5m 14.4*14.2 Ǔ 330n @ lnǒ14.4*14.35 ^ 11 W P Rboot ^ Q tot @ V Cmax @ f + 30.4n @ 14.4 @ 100k ^ 44 mW (eq. 6) Boot strap diode losses calculation. P Dboot ^ Q tot @ V f @ f + 30.4n @ 0.6 @ 100k ^ 1.8 mW (eq. 7) Please keep in mind the value is temperature and voltage dependent. Especially Cboot voltage can be higher than calculated value. See “Layout recommendation” section for more details. Total Power Dissipation The NCP5183 is suitable to drive high input capacitance MOSFET, from this reason it is equipped with high current capability drivers. Power dissipation on the die, especially at high frequencies can be limiting factor for using this driver. It is important to not exceed maximum junction temperature (listed in absolute maximum ratings table) in any cases. To calculate approximate power losses follow these steps: 1. Power loss of device (except drivers) while switching at appropriate frequency (see Figure 26) is equal to ^ (eq. 4) Where: tcharge – time period the Cboot is being charged, usually the period the low side MOSFET is turned on Cboot – boot strap capacitor value Vmax – maximum voltage the Cboot capacitor can be theoretically charged to. Usually the VCC – Vf . The Vf is forward voltage of used diode. VCmin –the voltage level the capacitor is charged from VCmax –the voltage level the capacitor is charged to. It is necessary to determine the target voltage for charging, because in theory, when a capacitor is charged from a voltage source through a resistor, the capacitor can never reach the voltage of the source. In this particular case a 50 mV difference (between the voltage behind the diode and VCmax) is used. P logic + P HS ) P LS + (V boot @ I B2) ) (V CC @ I CC2) + + (14.4 @ 1.6m) ) (15 @ 0.6m) ^ 32.1 mW P drivers + ǒ(Q g @ V boot) ) (Q g @ V CC)Ǔ @ f + + ((30n @ 14.4) ) (30n @ 15)) @ 100k ^ 88 mW (eq. 9) 3. Total power losses P total + P logic ) P drivers + 32.1m ) 88m ^ 120 mW The resistor value obtained from eq. 4 does not count with the quiescent current IB2 of the high side driver. This current will create another voltage drop of: V IB2_drop + R boot @ I B2 + 11 @ 81m ^ 0.9 mV (eq. 8) 2. Power loss of drivers (eq. 10) 4. Junction temperature increase for calculated power loss (eq. 5) t J + R tJa @ P total + 183 @ 0.12 ^ 22 K The current consumed by high side driver will be higher, because the IB2 is valid when the device is not switching. While switching, losses by charging and discharging internal transistors as well as the level shifters will be added. This current will increase with frequency. The additional 0.9 mV drop will be added to VCmax value. The additional 0.9 mV drop can be either accepted or the (eq. 11) The temperature calculated in eq. 11 is the value which has to be added to ambient temperature. In case the ambient temperature is 30°C, the junction temperature will be 52°C. www.onsemi.com 13 NCP5183, NCV5183 PACKAGE OUTLINE SOIC−8 NB CASE 751−07 ISSUE AK NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: MILLIMETER. 3. DIMENSION A AND B DO NOT INCLUDE MOLD PROTRUSION. 4. MAXIMUM MOLD PROTRUSION 0.15 (0.006) PER SIDE. 5. DIMENSION D DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE DAMBAR PROTRUSION SHALL BE 0.127 (0.005) TOTAL IN EXCESS OF THE D DIMENSION AT MAXIMUM MATERIAL CONDITION. 6. 751−01 THRU 751−06 ARE OBSOLETE. NEW STANDARD IS 751−07. −X− A 8 5 S B 0.25 (0.010) M Y M 1 4 K −Y− G C N DIM A B C D G H J K M N S X 45 _ SEATING PLANE −Z− 0.10 (0.004) H M D 0.25 (0.010) M Z Y S X J S SOLDERING FOOTPRINT* 1.52 0.060 7.0 0.275 4.0 0.155 0.6 0.024 1.270 0.050 SCALE 6:1 mm Ǔ ǒinches *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. www.onsemi.com 14 MILLIMETERS MIN MAX 4.80 5.00 3.80 4.00 1.35 1.75 0.33 0.51 1.27 BSC 0.10 0.25 0.19 0.25 0.40 1.27 0_ 8_ 0.25 0.50 5.80 6.20 INCHES MIN MAX 0.189 0.197 0.150 0.157 0.053 0.069 0.013 0.020 0.050 BSC 0.004 0.010 0.007 0.010 0.016 0.050 0 _ 8 _ 0.010 0.020 0.228 0.244 NCP5183, NCV5183 ON Semiconductor and are trademarks of Semiconductor Components Industries, LLC dba ON Semiconductor or its subsidiaries in the United States and/or other countries. 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